A method used for producing rotors and stators of electric motors, including the production of connection wires, and comprises the following steps: Winding the coil windings (12), which comprise a plurality of individual wires (14), on a wire winder (28) to which the individual wires (14) are fed from a wire supply unit (16) via a wire guide 18, 20, 22), Depositing the coil windings (12) in a draw-in tool (36), Drawing the coil windings (12) into grooves of a stator (84) or rotor body, Combining the individual wires (14) in phases by means of slide-on tubes (52) to produce the connection wires of the stator or rotor in question. In order to be able to automate the production of the connection ends, which was previously carried out manually, it is proposed that the individual wires (14) of each coil winding (12) are fastened to each other in the region of the wire guide (18, 20, 22) in order to form winding ends (46) and winding beginnings (32), after the winding and before or during the depositing, the winding ends (46) and winding beginnings (32) of each coil winding (12) are fastened in first position holders (42, 44) arranged in certain positions with respect to the draw-in tool, and during the drawing of the coil windings (12) into the stator or rotor, the winding ends (46) and winding beginnings (32) are transferred from the first position holders (42, 44) into second position holders (90, 92) arranged in certain positions with respect to the stator body (84) or rotor body. The present invention also relates to a device for carrying out the aforesaid method.

A stator includes a stator core having 9×n (n is an integer equal to or larger than 1) slots and three-phase coils to form 4×n magnetic poles. The three-phase coils include 2×n U-phase coils, 2×n V-phase coils, and 2×n W-phase coils in a coil end. Each of 2×n U-phase coils, 2×n V-phase coils, and 2×n W-phase coils includes n first coil(s) disposed in the stator core at two-slot pitch and n second coils(s) disposed in the stator core at three-slot pitch. The stator satisfies 0.928≤N1/N2<2 or 2<N1/N2≤3.294, where N1 is the number of turns of each of the n first coil(s) and N2 is the number of turns of each of the n second coil(s).

Disclosed Is a method for pulling a stator winding system of an electric machine into a stator lamination stack of the electric machine and to a winding tool, with the stator lamination stack having stator grooves which run parallel to a rotation axis of the electric machine and are distributed in a circle around the rotation axis and open thereto and which have on an end facing the rotation axis a gap region which is narrowed relative to the rest of the stator groove. Windings are arranged in the stator grooves, and winding overhangs, as seen in the direction of the rotation axis, protrude from the stator lamination stack at the two axial ends thereof, with the windings formed in the stator grooves as laid windings. The stator lamination stack has no guide structures on the two axial ends for guiding the individual turns of the windings.

A stator core includes teeth located in a circumferential direction and slots between the teeth and penetrating in an axial direction, and a wedge located radially inward of the slots. The stator core includes a groove portion at an end of each of the teeth in a circumferential direction. A portion of the wedge is located in the groove portion.

A stator includes a stator core and three-phase coils attached to the stator core by distributed winding. The three-phase coils include 6×n U-phase coils, 6×n V-phase coils, and 6×n W-phase coils in a coil end. The 6×n U-phase coils, the 6×n V-phase coils, and the 6×n W-phase coils each include 2×n sets of coil groups each including a set of first to third coils. Each of the first to third coils is disposed in the stator core at two-slot pitch. A part of the third coil is disposed in the slot in which a part of the second coil is disposed.

A slot wedge for a slot in a stator of a dynamoelectric machine, wherein the slot wedge is formed as a longitudinally extending strip of insulating material, where the strip is provided with a punched portion.

A method used for producing rotors and stators of electric motors, including the production of connection wires, and comprises the following steps: Winding the coil windings (12), which comprise a plurality of individual wires (14), on a wire winder (28) to which the individual wires (14) are fed from a wire supply unit (16) via a wire guide 18, 20, 22), Depositing the coil windings (12) in a draw-in tool (36), Drawing the coil windings (12) into grooves of a stator (84) or rotor body, Combining the individual wires (14) in phases by means of slide-on tubes (52) to produce the connection wires of the stator or rotor in question. In order to be able to automate the production of the connection ends, which was previously carried out manually, it is proposed that the individual wires (14) of each coil winding (12) are fastened to each other in the region of the wire guide (18, 20, 22) in order to form winding ends (46) and winding beginnings (32), after the winding and before or during the depositing, the winding ends (46) and winding beginnings (32) of each coil winding (12) are fastened in first position holders (42, 44) arranged in certain positions with respect to the draw-in tool, and during the drawing of the coil windings (12) into the stator or rotor, the winding ends (46) and winding beginnings (32) are transferred from the first position holders (42, 44) into second position holders (90, 92) arranged in certain positions with respect to the stator body (84) or rotor body. The present invention also relates to a device for carrying out the aforesaid method.

A manufacturing method of a rotary electric machine is disclosed. The rotary electric machine includes a stator provided with a stator iron core, which is cylindrical and in which slots are formed in a circumferential direction on an inner circumferential surface, and coils of phases that are each inserted into the slots, and a movable element provided with a movable element iron core supported in a rotatable manner relative to the stator and at least a pair of movable element magnetic poles provided in the movable element iron core. The method includes: a split flux coil formation step; a coil setting step; a stator iron core setting step; and a split flux coil collective insertion step.

The invention relates mainly to a method for producing a wound stator (1), including: a step of preparing a phase winding; an insertion step which includes inserting the phase winding into a corresponding series of notches (5) in said stator (1); and an intermediate step of forming lead out wires of the winding (26) each extending between two notches (5) of each series of the inserted phase windings, by applying a first radial force (F1) from an axis (X) of the stator (1) toward the outside of the stator (1), wherein the method also comprises a step of positioning a bearing surface facing at least one notch (5) such as to apply a second radial force (F2) resulting from the application of the first force (F1) from the outside toward the axis (X) of the stator (1).

A winding arrangement method for a radial gap-type motor in which a three phase winding wound in a distributed winding form is inserted in slots of a stator includes: a coil forming step that, for each phase, forms a coil wound for each one pole pair; a coil group forming step that, for each phase, forms a first coil group by connecting odd-number-th coils along a direction of rotation via crossover wires, and forms a second coil group by connecting even-number-th coils along the direction of rotation via crossover wires; and a parallel-connecting step that, for each phase, connects the first coil group and the second coil group at one end, to form a current input side lead wire at the connection point, and connects the first coil group and the second coil group at the other end, to form a neutral point at the connection point.