A wiring method of a stator of a rotating electric machine includes: winding m-th layer of a first coil in a first direction from an outer-diameter side toward an inner-diameter side of the stator; winding (m+1)-th layer of the first coil in a second direction opposite to the first direction, a closest distance between n-th layer of the first coil and a centerline is less than a threshold; winding m-th layer of a second coil in the first direction; winding (m+1)-th layer of the second coil in the second direction, the turns of n-th layer of the second coil is equal to the turns of the n-th layer of the first coil minus two; sequentially winding from (n+1)-th layer of the second coil to a final layer of the second coil so as to fill the first wiring region and/or the second wiring region.

A wiring method of a stator of a rotating electric machine includes: winding m-th layer of a first coil in a first direction from an outer-diameter side toward an inner-diameter side of the stator; winding (m+1)-th layer of the first coil in a second direction opposite to the first direction, a closest distance between n-th layer of the first coil and a centerline is less than a threshold; winding m-th layer of a second coil in the first direction; winding (m+1)-th layer of the second coil in the second direction, the turns of n-th layer of the second coil is equal to the turns of the n-th layer of the first coil minus two; sequentially winding from (n+1)-th layer of the second coil to a final layer of the second coil so as to fill the first wiring region and/or the second wiring region.

A coil-connecting method according to an embodiment includes: preparing a metal sleeve having a circular shape when viewed from an axial direction; processing the metal sleeve such that the metal sleeve has a non-circular shape when viewed from the axial direction, thereby obtaining a deformed sleeve; inserting a plurality of coils into the deformed sleeve, aligning the plurality of the coils by the deformed sleeve; and swaging the deformed sleeve after the plurality of the coils are inserted into the deformed sleeve, thereby connecting the deformed sleeve and the plurality of the coils together.

A coil-connecting method according to an embodiment includes: preparing a metal sleeve having a circular shape when viewed from an axial direction; processing the metal sleeve such that the metal sleeve has a non-circular shape when viewed from the axial direction, thereby obtaining a deformed sleeve; inserting a plurality of coils into the deformed sleeve, aligning the plurality of the coils by the deformed sleeve; and swaging the deformed sleeve after the plurality of the coils are inserted into the deformed sleeve, thereby connecting the deformed sleeve and the plurality of the coils together.

Disclosed are various embodiments for Torque Tunnel Halbach Array electric machines having a rotor comprising a plurality of rotor assemblies configured to form a magnetic torque tunnel having at least a first magnetic pole tunnel segment and a second magnetic pole tunnel segment, each of the rotor assemblies having a plurality of flux shaping Halbach Arrays configured to focus the Flux Density Distribution in the magnetic torque tunnel and a stator having a plurality of coils configured to form a coil winding assembly, the coil winding assembly positioned within the magnetic torque tunnel, such that at least one of the plurality of coils is surrounded by the first magnetic pole tunnel segment or the second magnetic pole tunnel segment, alternatively the rotor may be the coil winding assembly and the stator may be the magnetic torque tunnel.

Disclosed are various embodiments for Torque Tunnel Halbach Array electric machines having a rotor comprising a plurality of rotor assemblies configured to form a magnetic torque tunnel having at least a first magnetic pole tunnel segment and a second magnetic pole tunnel segment, each of the rotor assemblies having a plurality of flux shaping Halbach Arrays configured to focus the Flux Density Distribution in the magnetic torque tunnel and a stator having a plurality of coils configured to form a coil winding assembly, the coil winding assembly positioned within the magnetic torque tunnel, such that at least one of the plurality of coils is surrounded by the first magnetic pole tunnel segment or the second magnetic pole tunnel segment, alternatively the rotor may be the coil winding assembly and the stator may be the magnetic torque tunnel.

Stator and method for producing a stator for an electrical machine, comprising a stator main body (34) which has radial stator teeth (14) for receiving coils (17) of an electrical winding and, on an end side of the stator main body (34), has an insulating lamination (40) with receiving pockets (46) for insulation-displacement terminal elements (70), wherein the coils (17) are wound by means of a winding wire which is inserted into the receiving pockets (46), wherein an interconnection plate (52) has annular conductors (84) on which in each case a plurality of insulation-displacement terminal elements (70) are arranged, which insulation-displacement terminal elements axially engage into the receiving pockets (46) in order to make electrical contact with the winding wire, wherein the interconnection plate (52) is manufactured from plastic and has annular grooves (59) which are open axially at the bottom and into which the annular conductors (84) are inserted.

Disclosed are various embodiments for an electric machine where the stator is a coil assembly and the rotor is a magnetic toroidal cylindrical tunnel or where the rotor is a coil assembly and the stator is a magnetic toroidal cylindrical tunnel.

Disclosed are various embodiments for an electric machine where the stator is a coil assembly and the rotor is a magnetic toroidal cylindrical tunnel or where the rotor is a coil assembly and the stator is a magnetic toroidal cylindrical tunnel.

A method of winding a stator of a polyphase brushless DC motor, the stator including uniformly spaced stator teeth which project inwardly from a stator core and leave a cylindrical inner region exposed. The teeth are wound in pairs with a winding wire to form a winding pair, the winding of each winding pair being performed by, starting from a wire beginning of a winding wire, winding a first stator tooth in a first direction, guiding the winding wire to a second stator tooth which immediately follows the first stator tooth in a first circumferential direction, and winding the second stator tooth in a second direction opposite to the first direction. The winding pairs are structured to be supplied with current so that a north pole and a south pole are opposite each other in the stator in the circumferential direction.