H02K15/13

Motor with stator formed from stator motorettes and compression spacers for increased heat transfer efficiency

An electric motor is provided that has a stator and a rotor rotatably mounted in the stator. The stator includes a plurality of motorettes, each having a ferrous metal core segment, and a conductive winding on the core segment. The plurality of motorettes are arranged in a circular arrangement, and a plurality of wedges are provided, with one of the wedges being positioned in each interface between the conductive windings of adjacent ones of the motorettes that presses the conductive windings of the adjacent ones of the motorettes towards respective ones of the ferrous metal core segments. This provides an arrangement with minimal or no air gaps between the conductive windings and the core segments, or an electric insulator on each of the core segments.

ROTARY ELECTRICAL MACHINE PROVIDED WITH A STATOR

A stator of a rotary electrical machine has a stator body formed by a stack of metal sheets. The stator body is delimited by inner and outer radial surfaces. Notches in the stator body extend axially. Each notch has a notch base and a notch opening, and the notch opening is on the side of the inner radial surface. A stator winding is supported by the stator body, and the winding has a plurality of winding parts. Each part is accommodated in one of the notches. Each of the notches at the notch opening has a closure element. Each winding par in a notch is retained between the notch base and the closure element. The closure elements are formed by offsetting at least one of the metal sheets of an adjacent notch in the direction of the notch.

Combined Stator Wedge Driver and Bar Jacking Tool
20170104396 · 2017-04-13 ·

The present application provides a combined stator wedge driver and bar jacking tool for positioning a stator bar and a stator wedge into place along a slot of a stator core. The combined stator wedge driver and bar jacking tool may include a bar jacking tool to drive the stator bar into the slot and a stator wedge driver to drive the stator wedge on top of the stator bar in the slot. The bar jacking tool and the stator wedge driver extend from a common housing.

STATOR CORE, STATOR, METHOD OF MANUFACTURING STATOR CORE, AND METHOD OF MANUFACTURING STATOR
20250079924 · 2025-03-06 ·

A stator core includes a tooth portion having a first core and a second core that is connected to a radially inner side of the first core. In at least one slot between the tooth portions adjacent to each other in the circumferential direction, the first core includes a first umbrella portion at a radially inner end portion, the first umbrella portion being located on both sides in the circumferential direction of the slot and protruding in the circumferential direction, and the second core includes a second umbrella portion at a radially inner end portion, the second umbrella portion being located on both sides in the circumferential direction of the slot and protruding in the circumferential direction.

STATOR OF AN ELECTRIC MACHINE AND PRODUCTION THEREOF

A stator for a rotating electric machine includes a laminate stack having a plurality of slots open towards an air gap between the stator and a rotor of the electric machine. A winding includes coils which have turns that pass through the slots of the laminate stack. The turns of the coils are electrically insulated the within the slots from each other and from the laminate stack by a ceramic material.

Electrical machine tooth assemblies and methods

The present disclosure relates to tooth assemblies (100) comprising a tooth body (110), a winding (120) arranged around the tooth body (110) and a winding stopper (130). The winding stopper (130) comprises a first portion (131) shaped and dimensioned to be received in a groove (114) of the tooth body (110). Further, the winding stopper (130) comprises a second portion (132) extending from the first portion (131) and protruding from a first lateral wall (113) of the tooth body (110). Winding stoppers (130) and methods (800) for assembling a tooth assembly (100) are also provided.

Electrical machine tooth assemblies and methods

The present disclosure relates to tooth assemblies (100) comprising a tooth body (110), a winding (120) arranged around the tooth body (110) and a winding stopper (130). The winding stopper (130) comprises a first portion (131) shaped and dimensioned to be received in a groove (114) of the tooth body (110). Further, the winding stopper (130) comprises a second portion (132) extending from the first portion (131) and protruding from a first lateral wall (113) of the tooth body (110). Winding stoppers (130) and methods (800) for assembling a tooth assembly (100) are also provided.

METHOD FOR MANUFACTURING MAGNETIC WEDGE, MAGNETIC WEDGE, STATOR FOR ROTATING ELECTRIC MACHINE, AND ROTATING ELECTRIC MACHINE

Provided are: a magnetic wedge having high strength stability against temperature rise, and being compatible even with complex shapes; a stator for a rotating electric machine; a rotating electric machine; and a method for manufacturing the magnetic wedge. The method has: a first step for obtaining a mixture by mixing a binder and powder of Fe-based soft magnetic particles containing an element M that is more likely to be oxidized than Fe; a second step for obtaining a green compact by pressing the mixture; a third step for subjecting the green compact to machining; and a fourth step for heat-treating the green compact, which has been subjected to the third step, to form surface oxide phases of the Fe-based soft magnetic particles that bind the Fe-based soft magnetic particles together between the particles of the Fe-based soft magnetic particles.

METHOD FOR MANUFACTURING MAGNETIC WEDGE, MAGNETIC WEDGE, STATOR FOR ROTATING ELECTRIC MACHINE, AND ROTATING ELECTRIC MACHINE

Provided are: a magnetic wedge having high strength stability against temperature rise, and being compatible even with complex shapes; a stator for a rotating electric machine; a rotating electric machine; and a method for manufacturing the magnetic wedge. The method has: a first step for obtaining a mixture by mixing a binder and powder of Fe-based soft magnetic particles containing an element M that is more likely to be oxidized than Fe; a second step for obtaining a green compact by pressing the mixture; a third step for subjecting the green compact to machining; and a fourth step for heat-treating the green compact, which has been subjected to the third step, to form surface oxide phases of the Fe-based soft magnetic particles that bind the Fe-based soft magnetic particles together between the particles of the Fe-based soft magnetic particles.

Stator assembly including stiffener and method of assembly thereof

A stator assembly for an electric motor assembly is provided. The stator assembly includes an annular body extending about a central axis. The annular body includes an inner surface and an outer surface. The annular body has a first thickness defined between the inner surface and the outer surface. The stator assembly also includes at least one stator tooth extending radially from the annular body. The at least one stator tooth includes a first tip spaced radially from the annular body. The at least one stator tooth has a second thickness. A ratio of the first thickness to the second thickness is at least about 1.1.