An electric machine with a stator which includes a stator winding system and a connection ring assembly. The connection ring assembly has at least one connection lug for connecting a conductor end section of a conductor element of the stator winding system, and the conductor end section contacts the connection lug. The connection lug has a clamping portion for establishing the contact with the conductor end section, and a fitting portion for producing a fitted connection between the connection lug and the conductor end section. The connection lug has a first width along the circumference of the connection ring assembly in the clamping portion, and a second width along the circumference of the connection ring assembly in the fitted portion, and the first width is smaller than the second width.

A method for manufacturing a motor lead cable includes the steps of forming one or more motor leads and placing external armor around the one or motor leads. The step of forming each of the one or more motor leads includes providing an insulated conductor, providing an open capillary tube that has opposing sides that have not been joined together, placing the insulated conductor inside the unclosed capillary tube, approximating the sides of the unclosed capillary tube around the insulated conductor, and welding the sides of the capillary tube together to form a closed capillary tube around the insulated conductor.

A rotating electrical machine wiring component is configured to be connected to an armature winding of a rotating electrical machine and includes a conductor wire comprising a conductive metal, and an insulation covering a portion of the conductor wire, wherein the conductor wire comprises a flat plate-shaped connecting portion located at one end and connected to the armature winding, and a bent portion bent by a bending process in a vicinity of the connecting portion, wherein the conductor wire is not covered with the insulation at the connecting portion and the bent portion, and wherein a cross-sectional shape of the conductor wire in a cross-section perpendicular to an extending direction of the conductor wire is rectangular at the connecting portion and circular at the bent portion.

One variation of a system for an electric motor includes a set of coil assemblies defining: an inner radial facet, an outer radial facet, a first axial facet, and a second axial facet opposite the first axial facet. Additionally, each coil assembly in the set of coil assemblies includes a receiving member arranged at the outer radial facet of the coil assembly. Furthermore, the system includes a rotor comprising a set of magnetic elements: encompassing the inner radial facet, the outer radial facet, the first axial facet, and the second axial facet of the set of coil assemblies; and defining a radial magnetic tunnel. The system also includes a housing: engaging the receiving member of each coil assembly, in the set of coil assemblies to couple the housing to the set of coil assemblies; and includes a shaft coupled to the set of magnetic elements.

Power tools described herein may include a housing, a motor, and a plurality of terminals. A slot may be formed between at least two terminal posts protruding from a surface of each terminal. A motor wire may be configured to be secured to its respective terminal within the slot by pressing a tip of a first electrode into contact with an outer portion of at least one terminal post of the at least two terminal posts, and performing a securing process (e.g., welding, fusing, etc.) by controlling current to pass through the first electrode to a second electrode that is also in contact with the respective terminal. The tip of the first electrode may be configured to prevent the at least one terminal post from moving outwardly away from a center of the respective terminal during the performance of the securing process.

Disclosed herein is a motor terminal including a body including a connection terminal, a rear end portion allowing the connection terminal to be connected to a busbar terminal, and a front end portion allowing the connection terminal to be connected to a terminal of another component, and a pair of hook portions formed on both sides of the body, respectively, so as to be symmetrical on the basis of a criteria line passing a center of the body in a width direction, and configured so as to be open to be further away from each other as directed toward the front end portion from the rear end portion and to be elastically deformable. Consequently, it may be possible to prevent damage to the terminal and more effectively prevent the terminal from being inclined or biased in an initial state in which the terminal is inserted into a terminal hole.

A method for manufacturing a stator for a rotary electric machine, capable of reducing a space on an end surface of a stator core on an inner diameter side to reduce a size in an axial direction to realize a compact size by maintaining an insulating distance corresponding to a potential difference. In the stator for the rotary electric machine a coil portion includes a coil main-body portion (21) and a second connecting wire (23). The second connecting wire (23) includes a first bent portion (24) and a second connecting-wire end portion (23A). The second connecting wire (23) is configured so that a differential value of a length z in the axial direction of the stator to a length r in the radial direction of the stator is z/r>0.

A rotary electric motor includes an annular stator, a rotor rotatably held on an inner circumferential side of the stator, a plurality of stator cores forming the stator, insulators attached to the stator cores and formed of an insulating material, coils wound around the insulators, and a plurality of terminals to which coil terminal lines of the coils are connected. Each of the terminals includes at least two protrusions protruding from a substrate. The at least two protrusions are formed of a permanent press-fitting portion for press-fitting one of the terminals into the corresponding one of the insulators and a temporary press-fitting portion for temporarily press-fitting the one of the terminals when the corresponding one of the coil terminal lines is joined to the one of the terminals with solder.

Disclosed herein is a motor terminal assembly comprising a terminal case comprising a terminal accommodation portion accommodate a terminal of another component, and a front end portion having a larger horizontal cross-section than a terminal hole so as to be caught by the terminal hole outside a bracket, and a body portion formed beneath the front end portion and having a smaller horizontal cross-section than the terminal hole so as to move in the terminal hole and A part of electrical connection means to be connected to a terminal a busbar terminal, and to be located at inside the terminal case. Consequently, it may be possible to prevent damage to the terminal and more effectively prevent the terminal from being inclined or biased in an initial state in which the terminal is inserted into a terminal hole.

An electrical connector has a housing with a front surface, a rear surface, and side surfaces. A first wall extends between the front surface, the rear surface and the side surfaces. A second wall extends between the front surface, the rear surface and the side surfaces, the second wall having a radiused reference surface. An alignment projection extends from the radiused reference surface in a direction away from the first wall. Compression clips extend from the side surfaces. The compression clips have bases, beams and a latching projections, with the beams extending at angles relative to the side surfaces.