An example stator includes a stator body that is generally cylindrical; and a plurality of posts that protrude axially from the stator body and are arranged in a circular array about a perimeter of the stator body. Each post of the plurality of posts may include: a first slot, a second slot that is disposed radially-outward from the first slot, and a partition wall that separates the first slot from the second slot. Respective first slots are aligned circularly to form an inward circular channel about an outer peripheral surface of the stator body, and respective second slots are aligned circularly to form an outward circular channel about the outer peripheral surface of the stator body, wherein the outward circular channel is insulated from the inward circular channel via respective partition walls of the plurality of posts.

The cold pressure welding apparatus includes a first holding part capable of sandwiching a first flat conductor, a second holding part disposed opposite to the first holding part and capable of sandwiching a second flat conductor, and a drive part for moving the first holding part and the second holding part. The drive part can move the first holding part and the second holding part between a first direction separated position and a close position along a first direction. The drive part can move the first holding part and the second holding part between a second direction separated position and a sandwiching position along a second direction.

A rotating electrical machine wiring component has a wire shape and is configured to be connected to a plurality of ends of an armature winding aligned in parallel in a predetermined alignment direction. The rotating electrical machine wiring component includes a weld portion that is provided at one longitudinal end and is connected to the plurality of ends of the armature winding by welding, wherein the weld portion extends in an extending direction along the alignment direction, and wherein the weld portion comprises protrusions that protrude respectively along the plurality of ends of the armature winding.

Power tools described herein may include a housing, a motor, and a plurality of terminals. A slot may be formed between at least two terminal posts protruding from a surface of each terminal. A motor wire may be configured to be secured to its respective terminal within the slot by pressing a tip of a first electrode into contact with an outer portion of at least one terminal post of the at least two terminal posts, and performing a securing process (e.g., welding, fusing, etc.) by controlling current to pass through the first electrode to a second electrode that is also in contact with the respective terminal. The tip of the first electrode may be configured to prevent the at least one terminal post from moving outwardly away from a center of the respective terminal during the performance of the securing process.

A method for terminating and winding coils of a core of a dynamo electric machine. The coils being formed from at least an electric wire and the core having a longitudinal axis. The coils (19) are wound by relatively moving a wire dispenser with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil; and the stretch of wire is provided with a portion for a termination connection to a termination structure of the core, such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus can comprise a device for applying torques in two directions on a pulley wheel for feeding wire as a function of the position of the dispenser in the translation and the position of the core in the rotations.

An apparatus terminates and winds coils of a core of a dynamo electric machine. The coils are formed from at least an electric wire and the core has a longitudinal axis. The apparatus includes a wire dispenser which translates and rotates with respect to a core to wind the coils. At least a stretch of wire extends from the coil; and the stretch of wire includes a portion for a termination connection to a termination structure of the core, such as a tang terminal. The core has a groove at an end to receive at least a wire in the path of the wire to terminate the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus avoids waste cut wire.

Segment coils arranged as aligned in slot portions of an annular core each include a straight portion and a pair of coil end portions, and have a tip end of the coil end portion of the pair of coil end portions as a tip end portion for joint including a joint surface for joint to another segment coil. The tip end portion for joint has the joint surface in parallel to a radial direction of the annular core when viewed in an axial direction of the annular core.

Disclosed herein is a motor terminal including a body including a connection terminal, a rear end portion allowing the connection terminal to be connected to a busbar terminal, and a front end portion allowing the connection terminal to be connected to a terminal of another component, and a pair of hook portions formed on both sides of the body, respectively, so as to be symmetrical on the basis of a criteria line passing a center of the body in a width direction, and configured so as to be open to be further away from each other as directed toward the front end portion from the rear end portion and to be elastically deformable. Consequently, it may be possible to prevent damage to the terminal and more effectively prevent the terminal from being inclined or biased in an initial state in which the terminal is inserted into a terminal hole.

A member for cooperation with the stator of an electric machine and for mounting electrical connectors to the stator is provided. The member includes a body, a mounting feature and a receptacle. The mounting feature is operably associated with the body and is adapted for mounting the body onto the stator. The receptacle is operably associated with the body and is adapted for receiving at least a portion of one of the electrical connectors.

Provided are a rotor, a manufacturing method of the rotor, and a DC motor including the rotor, the rotor including: a core around which a winding is wound, the core being rotatable integrally with a shaft; a commutator being fixed to the shaft and having a terminal to be connected to one end of the winding; and a conduction plate being externally fitted onto the shaft via an insulator part between the terminal of the commutator and the core, the conduction plate having a connection part to be connected to the other end of the winding, wherein an axial direction position of the connection part is set in an intermediate portion that is between a winding projection of the winding and the terminal.