A method for the alignment and the compaction of conductive elements of inductive windings of a ferromagnetic core, in which groups of conductive elements are accommodated beforehand in respective slots of a ferromagnetic core, keeping corresponding free ends of the elements protruding from a terminal opening of each slot, the method includes the following steps: clamping each group of conductive elements in order to align the respective free ends according to a radial direction, using alignment elements; clamping each group of conductive elements in order to compact the respective free ends according to a radial direction, using compaction elements; and removing either the alignment elements or the compaction elements to a distance from the ferromagnetic core that is greater than the operating space occupation of the apparatuses for coupling heads of free ends of each group of conductive elements.

A coil end bending jig pushes down a plurality of coil ends of coil segments held by a toric stator core, the plurality of coil ends being arranged on a same circumference. The coil end bending jig includes a plurality of bending units each having a bending tooth that makes contact with a corresponding one of the coil ends, and a guide member having a plurality of guiding slits into which the plurality of bending units is inserted, respectively. The plurality of guiding slits extends from an inner peripheral side of the stator core to an outer peripheral side of the stator core so as not to intersect with each other when viewed from an axial direction of the stator core.

In a stator, segment coils each consisting of a pair of straight portions connected with a connecting portion in a U-like shape are set in slots of a stator core. Each straight portion has distal end parts protruding on an opposite side to the connecting portions. The distal end parts in odd-numbered positions from an outer or inner circumferential side in a radial direction are twisted in one direction and shaped radially outward and the distal end parts located in even-numbered positions are twisted in an opposite direction to the one direction and shaped radially inward to be joined to each other on the same circumference by welding,

A hairpin twisting device of a hairpin winding motor includes a fixing jig on which a stator core is seated, the stator core including a plurality of slots positioned through the stator core in a circumferential direction and including a plurality of layers positioned in the slot in a radial direction, and a twisting module positioned under the fixing jig and rotated in a predetermined direction to twist hairpins while clamping respective end portions of the plurality of hairpins inserted into the plurality of slots.

A method for manufacturing a coil of an electrical machine includes providing a laminated core having a first and a second slot, and inserting a first winding segment in the first slot to a first region having a first end portion and a second winding segment in the second slot to a second area having a second end portion. The method includes adhering the first end portion by inserting in a first recess a bending device and by positioning of a retaining element into a locking position in the first recess, and holding the second end portion by inserting in a second recess of the bender. The method includes bending the first and the second range in a bending direction to a first bending angle. The method also includes releasing the first end portion, and turning the second region in the bending direction to a second bending angle.

A device for bending a plurality of winding segments to form a winding of a winding carrier of an electric machine is provided. The device includes: a holding device designed for holding in place the winding carrier in which the winding segments are arranged; a main bending device, including a number of main locking elements, which point towards the holding device, are arranged along first sections of a circumferential line and are designed to lock exposed end sections of first winding segments; and a partial bending device, including a number of partial locking elements, which point towards the holding device, are arranged along second sections of the circumferential line and are designed to lock exposed end sections of second winding segments. The holding device on the one hand and the main bending device and the partial bending device on the other hand are rotatable relative to each other.

Provided is a twisting device of a hair pin-type stator coil. The twisting device of a hair pin-type stator coil, which is to twist-form a plurality of hair pin-type stator coils inserted as a plurality of layers in a stator core, includes i) a base frame, ii) a coil fixing unit installed on the base frame through a plurality of support rods, iii) a twisting tool unit allowing a plurality of stator coils of two adjacent layers, among the plurality of layers, to be inserted thereinto, the two layers being rotated in different directions, and installed to be movable up and down in the base frame on a lower side of the coil fixing unit, iv) a tool driving unit installed on the base frame and operatively connected to the twisting tool unit.

Provided is a twisting device of a hair pin-type stator coil. The twisting device of a hair pin-type stator coil, which is to twist-form a plurality of hair pin-type stator coils inserted as a plurality of layers in a stator core, includes i) a base frame, ii) a coil fixing unit installed on the base frame through a plurality of support rods, iii) a twisting tool unit allowing a plurality of stator coils of two adjacent layers, among the plurality of layers, to be inserted thereinto, the two layers being rotated in different directions, and installed to be movable up and down in the base frame on a lower side of the coil fixing unit, iv) a tool driving unit installed on the base frame and operatively connected to the twisting tool unit.

A rotational electric machine achieving both of productivity and insulation property is provided. A rotational electric machine includes an iron core having a plurality of slots, and a plurality of segment conductive bodies arranged in the slots, wherein the iron core includes a coil guide arranged at, at least, one of opening portions of the slots, and the coil guide includes a slot insertion portion located between the slot and the segment conductive body and at least one separation portion located between the segment conductive bodies, and the slot insertion portion and the separation portion are arranged in the slot together with the segment conductive body.

An apparatus for deforming conductors of at least one winding assembly, protruding from a side of a stator or of a rotor of an electric machine. The at least one winding assembly comprises a plurality of conductors comprising at least one leg inserted into cavities of stator or rotor, each having at least one respective free or terminal end. The apparatus comprises at least one twisting matrix adapted to rotate about an axis (X), comprising at least one gripping element adapted to grip at least one free end and adapted to be moved in radial direction with respect to said axis. The apparatus comprises at least one guide adapted to guide the at least one gripping element along the radial direction with respect to the axis; and a radial actuator, adapted to put in motion the at least one gripping element along the radial direction with respect to the axis.