Inventive techniques for forming unique compositions of matter are disclosed, as well as various advantageous physical characteristics, and associated properties of the resultant materials. In particular, metal(s) (including various alloys, such as Inconel superalloys) are characterized by having carbon disposed within the metal lattice structure thereof. The carbon is primarily, or entirely, present at interstitial sites of the metal lattice, and may be present in amounts ranging from about 15 wt % to about 90 wt %. The carbon, moreover, forms non-polar covalent bonds with both metal atoms of the lattice and other carbon atoms present in the lattice. This facilitates substantially homogeneous dispersal of the carbon throughout the resultant material, conveying unique and advantageous properties such as strength-to-weight ratio, density, mechanical toughness, sheer strength, flex strength, hardness, anti-corrosiveness, electrical and/or thermal conductivity, etc. as described herein. In some approaches, the composition of matter may be powderized, or the powder may be pelletized.

Provided are a method and apparatus for refining titanium scraps and sponge titanium, which can remove oxygen from a melt by supplying a deoxidizing gas to the surface of the melt in order to refine titanium scraps and sponge titanium. The method for refining titanium scraps and sponge titanium comprises supplying hydrogen ions and electrons in plasma to a titanium melt to remove oxygen from the titanium melt surface having an oxide layer formed thereon. In addition, the apparatus comprises: a vacuum chamber; a crucible located in the vacuum chamber and configured to perform melting by the magnetic field of an induction coil in a state in which a melt and the inner wall of the crucible; a calcium gas supply means configured to supply calcium gas from the bottom of the crucible to the space between the inner wall of the crucible and the melt.

Provided are a method and apparatus for refining titanium scraps and sponge titanium, which can remove oxygen from a melt by supplying a deoxidizing gas to the surface of the melt in order to refine titanium scraps and sponge titanium. The method for refining titanium scraps and sponge titanium comprises supplying hydrogen ions and electrons in plasma to a titanium melt to remove oxygen from the titanium melt surface having an oxide layer formed thereon. In addition, the apparatus comprises: a vacuum chamber; a crucible located in the vacuum chamber and configured to perform melting by the magnetic field of an induction coil in a state in which a melt and the inner wall of the crucible; a calcium gas supply means configured to supply calcium gas from the bottom of the crucible to the space between the inner wall of the crucible and the melt.

The present invention provides a heating device for evaporation of an OLED material, which includes a crucible (1) for receiving and containing therein an OLED material (10), a lower heating coil (2) surrounding outside an outer circumference of the body section (11) of the crucible (1), an upper heating coil (3) surrounding outside an outer circumference of the top cover section (13) of the crucible (1), a lower thermally conductive temperature homogenizing sleeve (4) arranged between the body section (11) and the lower heating coil (2), an upper thermally conductive temperature homogenizing sleeve (5) arranged between the top cover section (13) and the upper heating coil (3), and a thermal insulation ring (6) arranged between the upper and lower thermally conductive temperature homogenizing sleeves (5, 4). The upper and lower heating coils (3, 2) are each connected to a power supply for individually controlling a heating temperature of each of the top cover section (13) and the body section (11). The heating device prevents gaseous molecules of the OLED material (10) from getting condensed and solidified at a gas release hole (131) of the crucible (1) so as to prevent jamming and blocking of the gas release hole (131).

The present invention provides a heating device for evaporation of an OLED material, which includes a crucible (1) for receiving and containing therein an OLED material (10), a lower heating coil (2) surrounding outside an outer circumference of the body section (11) of the crucible (1), an upper heating coil (3) surrounding outside an outer circumference of the top cover section (13) of the crucible (1), a lower thermally conductive temperature homogenizing sleeve (4) arranged between the body section (11) and the lower heating coil (2), an upper thermally conductive temperature homogenizing sleeve (5) arranged between the top cover section (13) and the upper heating coil (3), and a thermal insulation ring (6) arranged between the upper and lower thermally conductive temperature homogenizing sleeves (5, 4). The upper and lower heating coils (3, 2) are each connected to a power supply for individually controlling a heating temperature of each of the top cover section (13) and the body section (11). The heating device prevents gaseous molecules of the OLED material (10) from getting condensed and solidified at a gas release hole (131) of the crucible (1) so as to prevent jamming and blocking of the gas release hole (131).

A crucible apparatus includes a crucible and one or more induction coils arranged around the crucible. Upon application of electric power to the one or more induction coils, a first thermal zone is generated in at least a first portion of the crucible and a second thermal zone is generated in at least a second portion of the crucible, wherein a first thermal characteristic of the first thermal zone is different from a second thermal characteristic of the second thermal zone.

A system (5) and method (800) for unit cell casting of titanium or titanium-alloys is disclosed herein. The system (5) comprises an external chamber (45), a crucible (10) positioned within the external chamber (45), an induction coil (15) positioned around the crucible, an internal chamber (40) positioned within the external chamber (45), and a mold (30) positioned within the internal chamber (40). The external chamber (45) is evacuated and a pressurized gas is injected into the evacuated external chamber (45) to create a pressurized external chamber (45). An ingot (20) is melted within the crucible utilizing induction heating generated by the induction coil (15). The internal chamber (40) is evacuated to create an evacuated internal chamber (40). The titanium alloy material of the ingot (20) is completely transferred into the mold (30) from the crucible (10) using a pressure differential created between the external chamber (45) and the internal chamber (40).

A system (5) and method (800) for unit cell casting of titanium or titanium-alloys is disclosed herein. The system (5) comprises an external chamber (45), a crucible (10) positioned within the external chamber (45), an induction coil (15) positioned around the crucible, an internal chamber (40) positioned within the external chamber (45), and a mold (30) positioned within the internal chamber (40). The external chamber (45) is evacuated and a pressurized gas is injected into the evacuated external chamber (45) to create a pressurized external chamber (45). An ingot (20) is melted within the crucible utilizing induction heating generated by the induction coil (15). The internal chamber (40) is evacuated to create an evacuated internal chamber (40). The titanium alloy material of the ingot (20) is completely transferred into the mold (30) from the crucible (10) using a pressure differential created between the external chamber (45) and the internal chamber (40).

The invention relates to a levitation melting process and a device for producing castings with movable induction units. In this process, induction units are used in which the opposite ferrite poles with the induction coils are movable and move in opposite directions. In this way, the induction units for melting the batches can be arranged close together in order to increase the efficiency of the induced magnetic field. When casting the molten batch, the induced magnetic field is reduced by increasing the distance between the ferrite poles with the induction coils, thus preventing the melt from touching the ferrite poles or the induction coils.

The invention relates to a levitation melting process and an apparatus for producing castings comprising a ring-shaped element of a conductive material for introducing the casting of a molten batch into a casting mould. In the process, the ring-shaped element is introduced into the region of the alternating electromagnetic field between the induction coils in order to cast the molten batch, thereby initiating a targeted run-off of the melt into the casting mould by influencing the induced magnetic field.