A modular X-ray source and method for replacement of such an X-ray source are disclosed. The source is inside a consumable modular enclosure where the entire assembly is swapped out during maintenance. The enclosure covers an X-ray tube, high voltage circuit boards 6 and cooling insulating oil are arranged inside the module enclosure. The enclosure structure includes an X-ray window, connector engagement alignment guide and electrical connectors. The modular X-ray source is used in a multiple source tomosynthesis imaging system where multiple pulsed X-ray sources are utilized. The easy replacement of X-ray tube assembly inside the consumable modular enclosure results in lower maintenance cost and overall reliable X-ray imaging machine. The modular source has potential to increase the machine volume in the field and create new standards for replaceable modular X-ray source.

A modular X-ray source and method for replacement of such an X-ray source are disclosed. The source is inside a consumable modular enclosure where the entire assembly is swapped out during maintenance. The enclosure covers an X-ray tube, high voltage circuit boards 6 and cooling insulating oil are arranged inside the module enclosure. The enclosure structure includes an X-ray window, connector engagement alignment guide and electrical connectors. The modular X-ray source is used in a multiple source tomosynthesis imaging system where multiple pulsed X-ray sources are utilized. The easy replacement of X-ray tube assembly inside the consumable modular enclosure results in lower maintenance cost and overall reliable X-ray imaging machine. The modular source has potential to increase the machine volume in the field and create new standards for replaceable modular X-ray source.

A monolithic housing for an x-ray source can wrap at least partially around a power supply and an x-ray tube. The monolithic housing can include Al, Ca, Cu, Fe, Mg, Mn, Ni, Si, Sr, Zn, or combinations thereof. Mg can be a major component of the monolithic housing. The monolithic housing can be formed by injection molding. The monolithic housing can provide one or more of the following advantages: (a) light weight (for easier transport), (b) high electrical conductivity (to protect the user from electrical shock), (c) high thermal conductivity (to remove heat generated during use), (d) corrosion resistance, (e) high strength, and (f) high electromagnetic interference shielding (to shield power supply components from external noise, to shield other electronic components from power supply noise, or both).

A monolithic housing for an x-ray source can wrap at least partially around a power supply and an x-ray tube. The monolithic housing can include Al, Ca, Cu, Fe, Mg, Mn, Ni, Si, Sr, Zn, or combinations thereof. Mg can be a major component of the monolithic housing. The monolithic housing can be formed by injection molding. The monolithic housing can provide one or more of the following advantages: (a) light weight (for easier transport), (b) high electrical conductivity (to protect the user from electrical shock), (c) high thermal conductivity (to remove heat generated during use), (d) corrosion resistance, (e) high strength, and (f) high electromagnetic interference shielding (to shield power supply components from external noise, to shield other electronic components from power supply noise, or both).

A modular X-ray source and method for replacement of such an X-ray source are disclosed. The source is inside a consumable modular enclosure where the entire assembly is swapped out during maintenance. The enclosure covers an X-ray tube, high voltage circuit boards 6 and cooling insulating oil are arranged inside the module enclosure. The enclosure structure includes an X-ray window, connector engagement alignment guide and electrical connectors. The modular X-ray source is used in a multiple source tomosynthesis imaging system where multiple pulsed X-ray sources are utilized. The easy replacement of X-ray tube assembly inside the consumable modular enclosure results in lower maintenance cost and overall reliable X-ray imaging machine. The modular source has potential to increase the machine volume in the field and create new standards for replaceable modular X-ray source.

A modular X-ray source and method for replacement of such an X-ray source are disclosed. The source is inside a consumable modular enclosure where the entire assembly is swapped out during maintenance. The enclosure covers an X-ray tube, high voltage circuit boards 6 and cooling insulating oil are arranged inside the module enclosure. The enclosure structure includes an X-ray window, connector engagement alignment guide and electrical connectors. The modular X-ray source is used in a multiple source tomosynthesis imaging system where multiple pulsed X-ray sources are utilized. The easy replacement of X-ray tube assembly inside the consumable modular enclosure results in lower maintenance cost and overall reliable X-ray imaging machine. The modular source has potential to increase the machine volume in the field and create new standards for replaceable modular X-ray source.

An x-ray source includes an optical communications link to provide a galvanically isolated communication between a system controller and a gun controller. In specific examples, the link is provided through one or more fibers. In addition, the gun controller is preferably remote programmed by the system controller during startup. This addresses the problem of reprogramming a processor in a hard to access location/environment. A watchdog timer is also useful for the gun digital processor of the gun controller.

The electron beam is typically dynamically steered after its generation on the path to the target. The steering is performed by one or more source coils. These coils produce the magnetic field outside the vacuum vessel allowing air/water/oil cooling to remove undesired heat. The magnetic field is then picked up inside the vacuum vessel with pole pieces and guided towards the region where the magnetic field is needed to steer the electron beam.

The electron beam is typically dynamically steered after its generation on the path to the target. The steering is performed by one or more source coils. These coils produce the magnetic field outside the vacuum vessel allowing air/water/oil cooling to remove undesired heat. The magnetic field is then picked up inside the vacuum vessel with pole pieces and guided towards the region where the magnetic field is needed to steer the electron beam.

An x-ray source has a target assembly including a target, an electron source for generating electrons to impact the target, and a flight tube assembly separating the target assembly from the electron source and transporting a coolant to the target assembly. The flight tube assembly includes a flight tube interface ring, a target cartridge tube, and an electrical isolation ring between the flight tube interface ring and the target cartridge tube.