A consumable for a torch head is disclosed. The consumable for a torch head includes a frustoconical operative end, and a concave outer surface formed on the frustoconical operative end. The concave outer surface is configured to guide a flow of gas to a focal point downstream of the frustoconical operative end.

A consumables holder assembly for a plasma arc torch having a torch head, the consumables holder assembly comprising a main body, a shielding cup which engages to the main body, a connection means which engages the main body to the torch head, wherein the consumable components including an electrode, a nozzle, a plasma gas distributor, a shielding gas distributor which are all positioned inside the shielding cup, wherein the consumable holder assembly can be detached from the torch head together with the consumable components and the shielding cup as one unit, wherein the nozzle comprises two focus gas passageways which lead a focus gas out of the nozzle through at least two focus holes, wherein external visual features are provided on both connection means and the torch head which are aligned to each other showing the location of the focus holes.

A plasma processing apparatus, for releasing plasma-converted gas from plasma head for performing process, detects the pressures of a gas prior to application of a voltage to electrodes of the plasma head, the gas being supplied from gas supply section to a plasma head, and allow initiation of process by the plasma processing apparatus based on the detected pressures.

A plasma cutting method providing a plasma torch having an electrode disposed within a first nozzle with a first exit section facing an end of the electrode. The first gas source supplies a gas to the first nozzle. A second nozzle is arranged concentrically around the first nozzle and has a second exit section substantially facing the first exit section. A second gas source supplies the gas between the first nozzle and the second nozzle. The electrode is supplied with a current, and the first and second nozzles are supplied with the gas to form a plasma with the gas introduced into the first nozzle. The surrounding pressure around the plasma jet in the second nozzle at the exit of the first nozzle is controlled to be at least superior to the atmospheric pressure and inferior to the pressure in the first exit section.

A torch head for a liquid-cooled plasma arc torch is provided. The torch head includes a torch body and a torch insulator, coupled to the torch body, having a substantially non-conductive insulator body. The torch insulator includes (i) a first liquid coolant channel, disposed within the insulator body, configured to conduct a fluid flow from the torch head into a consumable cartridge along a first preexisting flow path, (ii) a first liquid return channel, disposed within the insulator body, configured to return at least a portion of the fluid flow from the cartridge to the torch head along the first preexisting flow path, and (iii) a gas channel, disposed within the insulator body, configured to conduct a first gas flow from the torch head to the cartridge along a second preexisting flow path. The first and second preexisting flow paths are fluidly isolated from each other.

An apparatus for melting metals whose melting temperature is below 1000° C. may have a device for forming a plasma arranged on a melting furnace. The device is connected to an electrical voltage supply and to the device at least one first supply for a plasma gas, with which the plasma can be formed, and is designed, dimensioned, arranged and/or aligned in such a way that the formed plasma is arranged at a distance from the metal as the material to be melted, and in this case a hot gas stream can be formed with the plasma, which hot gas stream is aligned in the direction of the material to be melted, and a melting tank or crucible is arranged in the melting furnace to receive the molten metal.

A nozzle for a plasma arc torch is provided with a distal region sidewall formed by rotation of a variably curved element about a nozzle axis. The distal region sidewall has an inclination to the nozzle axis that increases at an increasing rate as it approached a nozzle terminal plane that terminates an orifice of the nozzle. The distal region sidewall is substantially tangent to the nozzle terminal plane where it intersect the same. The desired curvature can be formed by rotation of a portion of an ellipse or parabola. The curvature of the distal region sidewall appears to draw a portion of the shield gas along the nozzle to provide improved cooling and greater stability to the plasma arc, which can improve the quality of cuts made by the arc and can increase nozzle life.

The present invention provides a system that includes a glow discharge cell and a plasma arc torch. A first valve is connected to a wastewater source. An eductor has a first inlet, a second inlet and an outlet, wherein the first inlet is connected to the outlet of the electrically conductive cylindrical vessel, the second inlet is connected to the first valve, and the outlet is connected to the tangential inlet of the plasma arc torch. A second valve is connected between the tangential outlet of the plasma arc torch and the inlet of the glow discharge cell, such that the plasma arc torch provides the electrically conductive fluid to the glow discharge cell and the glow discharge cell provides a treated water via the outlet centered in the closed second end.

The invention features an inner cap for a liquid-cooled plasma arc torch. The inner cap includes a body having a longitudinal axis, a first end, and a second end. The first end includes an annular portion disposed proximate a torch tip. A liquid passage is formed within the body, is shaped to convey a liquid therethrough, and has a first set of ports formed in the annular portion. A gas passage is formed within the body, is shaped to convey a gas therethrough, and includes a second set of ports formed in the annular portion. The annular portion is configured such that subsets of ports in the first set of ports direct the liquid in a radial direction with respect to the longitudinal axis and alternate, in a rotational direction about the longitudinal axis, with subsets of ports in the second set of ports.

The invention relates to a plasma torch, preferably to a plasma cutting torch, in which a plasma gas PG1 and/or PG2 flows through at least one feed through a housing of the plasma torch gas up to a nozzle opening. A hollow space connected to the feed(s) is also present within the housing and a valve which opens and closes an opening is arranged at the opening at said hollow space and a leading off of plasma gas PG1 and/or PG2 out of the feed(s) up to the nozzle opening can be achieved in the open state of this valve.