A method for printing conductive solder paste on a base substrate to establish an electrical connection is provided. The method includes applying conductive solder paste over a stencil, and within an opening of the stencil to contact the base substrate therebeneath. In embodiments, a squeegee can be used to scrape some of the conductive solder paste off of the stencil, leaving behind some of the conductive solder paste within the opening. Subsequently, the stencil can be removed at a speed of more than 200 millimeters per second to help reduce the end-of-track bump ultimately formed at the end of the conductive solder paste that remains after the stencil is removed.

A stencil for use in stencil printing is disclosed. The stencil is configured to removably attach or rest on an upper surface of an underlying base. The stencil has an opening through which the conductive paste is deposited by spreading the conductive paste across an upper surface of the stencil and forcing the paste into the opening and onto an upper surface of the underlying base. The stencil has a stepped edge at a boundary of the opening. The stepped edge includes a ledge or floor that is configured to hold some of the paste even after a squeegee has removed the paste from an upper surface of the stencil. As the stencil is removed from the base, the ledge or floor can carry the paste that it holds away from the base in an effort to reduce an end-of-track bump on the underlying base.

A squeegee for spreading a conductive paste across a stencil during a stencil printing process is provided. The stencil covers an underlying base such that the conductive paste is spread across the stencil and into openings in the stencil to contact the underlying base. The squeegee has a leading surface at the front of the squeegee, a trailing surface at the rear of the squeegee, and a bottom surface. The bottom surface is oriented at an oblique angle relative to the leading surface and the trailing surface. In some embodiments, a rear corner or edge of the squeegee is the contact point between the squeegee and the stencil. Some of the paste can be collected beneath the bottom surface and scraped along with the squeegee.

A printing control device includes a determination section, a first printing control section, a movement controller, and a second printing control section. When the determination section determines that an elapsed time in which no board is convey exceeds an allowable time, the first printing control section causes the printer to execute the printing process for a first time on a first board which is conveyed in since the determination is made. The movement controller separates the mask and the board from each other after the first printing control section executes the printing process for the first time and brings the mask and the board into abutment with each other again after the separation. The second printing control section causes the printer to execute the printing process for a second time on the board after the movement controller brings the mask and the board into abutment with each other again.

A screen printer comprising: a conveyance device configured to convey a board; a board holding device configured to position a conveyed board at a printing position; a stencil holding device configured to attach a stencil above the held board; a squeegee device configured to fill pattern holes of the stencil with solder paste; a board raising and lowering device configured to raise and lower the board positioned by the board holding device; and a control device configured to perform drive control of each the above devices, the control device including a standby printing processing section configured to raise the board from below with respect to the stencil such that the board contacts the stencil, stand by in a state with solder paste filled in the pattern holes, and lower the board to separate the board from the stencil in accordance with a board conveyance signal.

It is proposed to provide a transfer method of a high viscosity functional material, such as a conductive paste, onto a receiving substrate, the method comprising the steps of: providing a plate having a cavity surface that includes at least one cavity; providing the cavity with a resistive heating device and control circuitry connected to the heating device; providing a functional material in the at least one cavity, having a material composition that, when heated by the heating device, generates a gas at an interface between the cavity surface in the cavity and the functional material, to transfer the functional material from the at least one cavity by the gas generation onto the receiving substrate.

In systems for printing a viscous material, the printing and post processing of the viscous material are performed sequentially one after another. In an initial step, a viscous material is printed on a sample mounted on a receiver substrate using a donor module and a laser scanner, and then the donor module is replaced with a post processing system for performing a post processing operation (and vice versa). Multiple post processing operations can be performed, and multiple different materials can be printed on the same layer. The systems can increase the speed, resolution and diversity of materials printed on the same sample, and opens the possibilities for new designs.

A printing device includes a storage that stores allowable time for which use of solder supplied to a screen mask can be allowed, a timer that measures time for which the solder is supplied to the screen mask, a determination unit that determines whether or not the solder supplied to the screen mask has exceeded the allowable time based on time measured by the timer, and a notifier that notifies a worker in a case where the determination unit determines that the solder supplied to the screen mask has exceeded the allowable time. The timer measures time by weighting a measurement interval of time for which the solder is moved on the screen mask by a squeegee so as to become greater than a measurement interval of time for which the solder does not move on the screen mask.

A rotary screen printing press is provided with a screen-cylinder throw-on/off motor encoder (231) that detects the position of a screen cylinder (201), a squeegee throw-on/off motor encoder (232) that detects the position of a squeegee (221), and a control unit (300) that controls screen cylinder throw-on/off motors (209) and squeegee throw-on/off motors (224) based on the position of the screen cylinder (201) detected by the screen-cylinder throw-on/off motor encoder (231) and the position of the squeegee (221) detected by the squeegee throw-on/off motor encoder (232) so that the squeegee (221) may not contact a screen plate (201A) except when the screen plate (201A) is in contact with an impression cylinder (100).

The inventive concepts relate to a method of manufacturing a hybrid metal pattern and a hybrid metal pattern manufactured thereby. In the method, the hybrid metal pattern may be manufactured on a substrate (e.g., a flexible substrate), formed of various materials, at room temperature without damaging the substrate, by a wire explosion method in liquid and light-sintering. In more detail, when performing the wire explosion method in liquid according to conditions of the inventive concepts, metal particles having uniform nano-sizes and uniform micro-sizes can be formed by a simple process, and additional dispersing and collecting processes can be omitted. In addition, conductive hybrid ink is formed by adding a metal precursor and then is light-sintered. In this case, the hybrid metal pattern can be manufactured by a very simple process.