A method for making a disposable absorbent core comprises depositing absorbent particulate polymer material from a plurality of reservoirs in a printing roll onto a substrate disposed on a grid of a support which includes a plurality of cross bars extending substantially parallel to and spaced from one another so as to form channels extending between the plurality of cross bars. The plurality of reservoirs in the first peripheral surface are arranged in an array comprising rows extending substantially parallel to and spaced from one another. A disposable absorbent article and apparatus for making an absorbent article are also disclosed.

A composite structure is fabricated by laying up at least one ply of fiber reinforcement and at least one layer of resin on a tool. The resin film layer is formed by laying strips of resin film. The fiber reinforcement is infused with resin from the resin layer.

The present invention relates to a method of applying absorbent gelling material (AGM) granules by indirect printing onto an carrier layer for use in an absorbent article, particularly diaper for babies or adults, training pants, pull-up diapers (diaper pants), sanitary napkins, panty liners or the like. These articles typically comprise the carrier layer with the AGM particles together with further layers, making up the complete article.

The present invention relates to a method of applying absorbent gelling material (AGM) granules by indirect printing onto an carrier layer for use in an absorbent article, particularly diaper for babies or adults, training pants, pull-up diapers (diaper pants), sanitary napkins, panty liners or the like. These articles typically comprise the carrier layer with the AGM particles together with further layers, making up the complete article.

A method of integrating a first fibrous web with a second fibrous web, said method comprising the steps of: a. providing a first absorbent fibrous web material; b. providing a topsheet comprising a second fibrous web material; c. providing an integrating means; and d. integrating said first absorbent fibrous web material and said second fibrous web material by processing through said integrating means. The step of integrating said first absorbent fibrous web material and said second fibrous web material comprises inter-entangling fibers from the first absorbent fibrous web and fibers from the second fibrous web.

An elongate thermoplastic composite member is fabricated by a continuous molding process. A pre-consolidated thermoplastic laminate is softened by heating it to a temperature below its melting layup, and is fed substantially continuously through multiple sets of tool dies. The tool dies incrementally mold portions of softened laminate over a mandrel to form the laminate into a shape having a closed cross section.

A method of integrating a first fibrous web with a second fibrous web, said method comprising the steps of: a. providing a first absorbent fibrous web material; b. providing a topsheet comprising a second fibrous web material; c. providing an integrating means; and d. integrating said first absorbent fibrous web material and said second fibrous web material by processing through said integrating means. The step of integrating said first absorbent fibrous web material and said second fibrous web material comprises inter-entangling fibers from the first absorbent fibrous web and fibers from the second fibrous web.

A method for making an activatable material having a handling film layer thereon, comprising the steps of providing a continuous mass of a polymeric material having a longitudinal axis and being capable of adhering to a metal surface; applying a handling layer (e.g., film) over at least one side of the mass; forming stress relief indentations in the mass, with the handling layer at least partially extending into the indentations, wherein the stress relief indentations allow a resulting part to be applied in conforming geometry with a surface to which it is applied. The teachings also contemplate parts made by the above method and use thereof to bond to surfaces having a non-planar portion.

An aesthetically pleasing elastic film with three-dimensional characteristics is provided. In one embodiment, a two-dimensional ink structure is printed onto an elastic film, which is then activated, for example, by heat, which transforms the two-dimensional ink structure into a three-dimensional ink structure on one or more outer surfaces of the film. The location and amount of ink applied can be selectively controlled so that the film has the desired hand feel without sacrificing the elastic properties of the film. Further the printing and activating of the ink can be controlled to increase the tear resistance of the film or to conversely allow the film to tear or rip at desired locations on demand. In another embodiment, the elastic film can be laminated to a facing to form a laminate, where the outer surface of the film that is not in contact with the facing contains the three-dimensional ink structures.

A method for making a disposable absorbent core comprises depositing absorbent particulate polymer material from a plurality of reservoirs in a printing roll onto a substrate disposed on a grid of a support which includes a plurality of cross bars extending substantially parallel to and spaced from one another so as to form channels extending between the plurality of cross bars. The plurality of reservoirs in the first peripheral surface are arranged in an array comprising rows extending substantially parallel to and spaced from one another. A disposable absorbent article and apparatus for making an absorbent article are also disclosed.