A sheetlike composite material including at least one layer A of a nonwoven thermoplastic fiber web or a thermoplastic film, and at least two unidirectional oriented-fiber layers B and B′, the layers B and B′ having a bidirectional fiber orientation. The layers are not only needled but also stitched to one another.

A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

A method and processing station for producing a veneer having two parallel opposed faces and including at least one lignocellulosic layer made of lignocellulosic fibers having a grain extending along the opposed faces of the veneer. The processing station carries out the method by applying a compressive force to the veneer along at least one direction extending along the opposed faces of the veneer so as to mechanically compress the lignocellulosic fibers.

Solid state draw a laminated polymer billet containing two or more polymer compositions laminated to one another to prepare an oriented polymer composition.

The manufacturing method object of the invention comprises the following stages: A) stacking strips of prepreg material on a laminating tool (14), so that an angled laminated part (2) is obtained comprising a central section (2a) contained in a first plane (12), at least one side section (2b) contained in a second plane (13), and at least one bending axis (5) between the central section (2a) and the at least one side section (2b), so that, the first plane and the second plane form an angle α; B) forming of the angled laminated part (2) comprising bending along the bending axis (5) the, at least, one side section with respect to the central section (2a), obtaining a formed part (6); C) curing, of the formed part (6).

An efficient method for manufacturing a partially cured composite component intended to be joined with other component or components to form a composite structure and a manufacturing method of the composite structure. The partial curing of a composite layup is achieved using a mold comprising heat conductive elements and insulating elements and applying heat and pressure over the mold. The heat conductive elements are used to transmit or dissipate heat to/from the composite layup. The insulating elements are used to prevent the transmission or dissipation of heat to/from the composite layup.

A leaf spring made of a fiber composite material having integrated bearing holes and a method for producing is disclosed. The method comprises the steps of cutting prepreg strips of a predetermined length from a prepreg strand, removing cut-outs from the particular prepreg strip in the axial ends where a bearing hole should be formed, laying a plurality of prepreg strips one over the other in a prepreg stack in alternation so that the surfaces of the prepreg strips are flush to form a raw leaf spring forming a bearing hole by deforming an axial end of the prepreg stack in a plane perpendicular to the longitudinal extension (L) and perpendicular to the transverse extension (B) of the prepreg stack, setting the raw sheet spring to form the finished leaf spring in a mold with a suitable setting pressure and a suitable setting temperature.

A solar cell assembly and a method of bonding a solar cell component to a flexible support are disclosed. The solar cell assembly comprises a flexible support with a predetermined size, a solar cell component, bonding adhesive between the support and the solar cell component, wherein the support with the predetermined size has substantially uniform borders of 0.003 inches to 0.2 inches in width extending beyond the edges of the solar cell component.

The invention relates to a method for producing a composite sheet metal part having at least one metallic region from a composite sheet metal blank which has two outer cover sheets of metal and at least one layer which is arranged between the cover sheets and consists of plastics material. The invention provides an apparatus and method by which complex formed composite sheet metal parts can easily be produced in a few steps and which still have metallic regions which can be used for joining to further parts.

A method of roll forming a plurality of composite components. The method includes the steps: (a) laying a plurality of blanks onto a carrier strip, each blank including a stack of sheets of uncured composite material contacting a respective contact part of the carrier strip; (b) after step (a), forming the blanks and their respective contact parts of the carrier strip with a desired cross-sectional profile by passing the carrier strip carrying the blanks through a series of sets of rollers, each set of rollers performing an incremental part of a bending operation until the desired cross-sectional profile is obtained; (c) after step (b), separating the blanks along with their respective carrier strips from the rest of the carrier strip; and (d) before or after step (c), curing the blanks.