A method to modify the geometry of a connecting rod of an internal combustion engine includes providing a connecting rod having a crankshaft bore at a first end, wherein the first end has a bearing cap and a bottom end portion of the connecting rod, mating the bearing cap with the bottom end portion of the connecting rod to form the crankshaft bore of the connecting rod, machining a width upset portion of the bottom end portion to reduce a width of the bottom end portion of the connecting rod, machining a width upset portion of the bearing cap to reduce a portion of a width of the bearing cap, and reducing the width of the bottom end portion of the connecting rod and the portion of the width of the bearing cap to a width smaller than a cylinder bore of the internal combustion engine.

A method for producing a connecting rod for an internal combustion engine, having a small connecting rod eye for holding a piston pin and having a large connecting rod eye for holding a crank pin, wherein at least one connecting rod eye has at least one geometric deviation from a cylindrical inner contour. It is provided according to the invention that the at least one connecting rod eye is formed by creating a bore with a cylindrical inner contour, and coating the bore with a coating comprising a resin with solid lubricant particles embedded therein. The coating forms the at least one geometric deviation from the cylindrical inner contour of the at least one connecting rod eye.

The machine for cracking a connecting rod comprises an electro press with an electric motor (400) for actuating an expandable element. The electro press comprises a first S actuator part (410) and a second actuator part (430) arranged so that when the first actuator part is driven by the electric motor (400) from a first position to a second position, (a) the first actuator part (410) is first driven by the electric motor (400) from said first position (FIG. 12A) to an intermediate position (FIG. 12B), without displacing the second actuator part (430), and (b) subsequently the first actuator part (410) is further driven by the electric motor (400) from said intermediate position (FIG. 12B) to said second position (FIG. 12C), displacing the second actuator part from a non-expanding position to an expanding position.

The invention provides a design method for a connecting rod. The connecting rod includes a first end, a shank and a second end; and the shank is connected between the first end and the second end. The design method includes: determining a weight m.sub.1 of a standard steel connecting rod; determining a weight m.sub.2 of a nodular cast iron connecting rod having the same size with the standard steel connecting rod; and simulating to reinforce the shank with a reinforcement material having a preset weight m, and calculating a size of the reinforced shank; where m.sub.1>m.sub.2, and m<m.sub.1−m.sub.2. The present invention overcomes the technical problem that existing steel connecting rods have larger weights.

The invention provides a design method for a connecting rod. The connecting rod includes a first end, a shank and a second end; and the shank is connected between the first end and the second end. The design method includes: determining a weight m.sub.1 of a standard steel connecting rod; determining a weight m.sub.2 of a nodular cast iron connecting rod having the same size with the standard steel connecting rod; and simulating to reinforce the shank with a reinforcement material having a preset weight m, and calculating a size of the reinforced shank; where m.sub.1>m.sub.2, and m<m.sub.1m.sub.2. The present invention overcomes the technical problem that existing steel connecting rods have larger weights.

Machine tool, comprising a workpiece carrier assembly (11) including a workpiece carrier (12), said workpiece carrier assembly (11) being supported on a workpiece carrier support (1) for horizontal movement in a first direction in parallel with a horizontal Z axis; a first tool carrier (21), supported on a tool carrier support (2) for horizontal movement in a second direction, said first tool carrier (21) being displaceable in said second direction between an operative position in which said first tool carrier (21) is facing said workpiece carrier assembly (11), and an inoperative position in which said first tool carrier (21) is not facing the workpiece carrier assembly (11). The invention also relates to a method of machining a connecting rod using the machine tool.

Machine tool, comprising at least two workpiece carrier assemblies (11), each including a workpiece carrier (12), said workpiece carrier assemblies (11) being supported on respective workpiece carrier support (1) for horizontal movement in a first direction in parallel with a horizontal Z axis; at least a first tool carrier (21), supported on a tool carrier support (2) for horizontal movement in a second direction, said first tool carrier (21) being displaceable in said second direction between at least one operative position (A) in which said first tool carrier (21) is facing one of said workpiece carrier assemblies (11), and at least one inoperative position in which said first tool carrier (21) is not facing any workpiece carrier assembly (11). The invention also relates to a method of machining a connecting rod using the machine tool.

A method of manufacturing an assembly including a first structure which is arranged to be rigidly connected to a housing of a turbojet engine; a second annular structure surrounding the first structure; and a hyperstatic trellis of connecting rods which maintains the first structure relative to the second structure, is provided. The method includes mounting the connecting rods of the hyperstatic trellis between the structures; and pre-stressing at least one of the connecting rods to a pre-determined level, which is carried out before the mounting thereof between the structures.

A wrist pin and method of reducing wear between members thereof, a piston, a connecting rod, and methods of construction thereof are provided. The wrist pin has a first portion extending between opposite ends configured for receipt in piston pin bores and a second portion extending between opposite ends configured for receipt in the pin bores. The second portion is configured for relative movement with the first portion. The piston includes a piston body having axially aligned pin bores, wherein at least one of the pin bores has a feature to prevent relative rotation of a wrist pin member. The connecting rod includes a connecting rod body having small end bore. The small end bore has a contour to allow relative rotation of a first wrist pin member therein and a feature to prevent relative rotation of a second wrist pin member therein.

A method of forming a fracture start portion of a con rod for forming fracture start portions of a con rod at opposing positions in an inner peripheral surface of a large end of the con rod made of metal, includes a first step of forming a groove portion at a position corresponding to the fracture start portion by using a first insert tip with a large tip end and a second step of forming the fracture start portion, which has become a V-shaped groove, by machining a bottom portion of the groove portion smaller by using a second insert tip having a tip end smaller than the first insert tip.