Indexable insert has a non-rectangular parallelogram shape with nearly rhombic basic shape and an imaginary intermediate plane spanned by four corners of an imaginary rhombus with sides running at a distance away from the upper side and the underside along the peripheral lateral surface in a plane such that each equivalent cutting edge has the same variation of distance and angle from the intermediate plane. Two diagonally opposing corners of both the upper side and the underside each have a greater distance from the intermediate plane than do the respective diagonally opposing corners of the upper side and the underside lying therebetween, and the diagonally opposing corners of the upper side and of the underside are shifted parallel to the intermediate plane and, as viewed in a plan view onto the intermediate plane, in mutually opposite directions away from the associated diagonals of the rhombus spanning the intermediate plane.

A face milling tool includes a tool body having a central rotation axis around which the tool is rotatable, and at least one insert seat formed in a transition between a front end and an envelope surface of the tool. The tool further includes at least one cutting insert mounted in the insert seat, the cutting insert having an upper side defining an upper extension plane, a cutting edge extending around the circumference of the upper side, and a lower side defining a lower extension plane directed towards the bottom support surface of the insert seat. A center axis extends perpendicularly through the upper and the lower extension planes. The tool is configured such that a main cutting edge portion is at an entering angle κ smaller than 80° and such that the upper extension plane is at a radial tipping-in angle −60°≦γ.sub.f≦−25° and at an axial tipping-in angle −20°≦γ.sub.m≦0°, such that an angle of inclination λ of the main cutting edge portion is within the range 15°≦λ≦50°.

A double-sided cutting insert for milling which has eight main cutting edges and eight wiper edges. The cutting insert includes top and bottom faces and four side faces. Each side face includes first and second sub-faces inclined with respect to each other. The first sub-face has a main cutting edge adjacent to the top face and a wiper edge adjacent to the bottom face. The second sub-face has a wiper edge adjacent to the top face and a main cutting edge adjacent to the bottom face. The wiper edge of the second sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the first sub-face. The wiper edge of the first sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the second sub-face.

A cutting insert is suitable for 90° shoulder milling. The cutting insert includes two end surfaces: first and second end surfaces; a peripheral side surface extending therebetween; and a cutting edge formed at an intersecting ridge portion between the first end surface and the peripheral side surface. The cutting edge is formed so that the first end surface functions as a rake face and a part of the peripheral side surface functions as a flank. A side surface portion of the peripheral side surface adjacent to at least a part of the cutting edge includes a first flank portion adjacent to the cutting edge, a second flank portion, a third flank portion, and a fourth flank portion in this order from the first end surface side toward the second end surface side.

A cutting insert of an embodiment of the present invention includes an upper surface, a lower surface, a side surface connected to each of the upper surface and the lower surface, and an upper cutting edge located at an intersection of the upper surface and the side surface. The lower surface includes a mount part having alternately three first top portions spaced a distance a away from a central axis extending between the upper and lower surfaces and three second top portions spaced a distance b away from the central axis in a bottom view. The mount part further has a concave part including at least the central axis. The second top portions are located closer to the upper surface than the first top portions. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.

A cutting insert of an embodiment of the present invention includes an upper surface, a lower surface, a side surface connected to each of the upper surface and the lower surface, and an upper cutting edge located at an intersection of the upper surface and the side surface. The lower surface includes a mount part having alternately three first top portions spaced a distance a away from a central axis extending between the upper and lower surfaces and three second top portions spaced a distance b away from the central axis in a bottom view. The mount part further has a concave part including at least the central axis. The second top portions are located closer to the upper surface than the first top portions. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.

A device for mechanically removing material from a workpiece or bulk feedstock, thereby creating chips of removed material while producing a new surface on the workpiece or bulk feedstock. The device comprises a body and at least one round cutting insert that is tangentially mounted on the body. Location and orientation of the insert is characterized by a reference plane offset and an insert axis angle. The insert has an outwardly-facing rake surface on which chips are formed. A planar flank surface is oriented relative to a cutting motion so as to provide clearance between the cutting insert and the surface created by removal of a layer that is converted into chips. A circular cutting edge lies at the intersection of the flank and rake surfaces.

A cutting insert, a cutting tool and method of manufacturing a machined product. The cutting insert includes: upper and lower surfaces; a side surface; a cutting edge; and a rake portion on the upper surface. The cutting edge includes major and minor cutting edges that are convex toward outside of the main body portion. The minor cutting edge has a curvature radius smaller than a curvature radius of the major cutting edge. The rake portion is inclined and approaches the lower surface as moving from the major cutting edge toward inside of the main body portion and is located along the major cutting edge. An inclination angle of the rake portion becomes smaller as moving from a part continuous with one end of the major cutting edge toward a part continuous with center of the major cutting edge.

A cutting insert for machining has a substantially cylindrical main body with an axis, a lateral flank and opposing rake faces. Cutting edges are formed at the intersection of the flank and rake faces. The cutting edges have, in the direction of the axis, in each case at least two convexly curved sections which are connected together by concavely curved or substantially straight sections.

A double-sided, indexable cutting insert for a milling cutter includes a first surface, a second surface, and side surfaces. Major cutting edges are defined at an intersection between the first and second surfaces and side surfaces. Minor cutting edges and ramping cutting edges are defined at the intersection between the first and second surfaces and side surfaces. The cutting insert is mounted in a milling cutter having a bottom seating surface formed at an angle with respect to a central, rotational axis of the milling cutter, which provides superior performance for both milling and ramping cutting operations.