To make it possible for bores (16) that are in line with one another to be efficiently worked by means of a boring bar (2), the boring bar has a main body (10) with an axis of rotation (R) and a number of cutting elements (12, 12A) at intervals from one another in the axial direction (4) and also guiding elements (14) for guiding the main body (10) in a guiding bore (16A). The guiding elements (14) are kept at a distance from the axis of rotation (R) equivalent to a guide radius (r1). The main body (10) is divided into a functional region (19) and an eccentric region (10), wherein the cutting elements (12, 12A) and the guiding elements (14) are arranged such that they are distributed around the main body (10) over an angular range (a) of less than 180°. Furthermore, the circumferential side (22) of the main body (10) can be passed eccentrically through a respective bore (16, 16A) of which the unworked tube radius (r2) is less than the guide radius (r1).

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A countersinking tool, comprising a tool shank and a tool head with multiple deburring or countersinking edges and an insertion pin. In some embodiments, the insertion pin features at least one reaming edge, on a radially outer side and extends over less than 33% of the overall length of the insertion pin, wherein the reaming edge can be inserted into an unfinished bore with a diameter, smaller than a nominal diameter of the bore, in a cutting fashion, wherein the reaming edge acts as a drill bit and is arranged on the insertion pin at a radius that corresponds to the radius of a nominal diameter of the bore, and wherein the insertion pin has the nominal diameter of the bore and can be guided in the bore without play. Also, a tool arrangement with a countersinking tool and to a method for producing a countersunk and/or deburred bore.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A countersinking tool, comprising a tool shank and a tool head with multiple deburring or countersinking edges and an insertion pin. In some embodiments, the insertion pin features at least one reaming edge, on a radially outer side and extends over less than 33% of the overall length of the insertion pin, wherein the reaming edge can be inserted into an unfinished bore with a diameter, smaller than a nominal diameter of the bore, in a cutting fashion, wherein the reaming edge acts as a drill bit and is arranged on the insertion pin at a radius that corresponds to the radius of a nominal diameter of the bore, and wherein the insertion pin has the nominal diameter of the bore and can be guided in the bore without play.

Also, a tool arrangement with a countersinking tool and to a method for producing a countersunk and/or deburred bore.

A reaming tool includes a tool body having an axially rearward shank portion and an axially forward cutting portion, the forward cutting portion having at least one peripherally arranged cutting insert. The reaming tool also includes an inlet coolant channel formed in the tool body and an inlet opening at an axially rearward end of the shank portion. An outlet coolant channel is formed in the tool body and is in fluid communication with the inlet coolant channel, wherein the outlet coolant channel defines an outlet opening proximate to the cutting insert. In one particular aspect, at least a portion of the outlet coolant channel is non-linear. A method of making a component of the reaming tool by performing a printing operation on a substrate to form the component is also provided.

A deep hole drill head support pad whose edge chamfers are formed in a continuous grinding operation so that there are no discontinuities in the angled side surface leading up to the outer surface thereof. A method of manufacturing the support pad includes generating a virtual guide metric including a curved travel path for a grinding surface around a support pad blank, and a plurality of control surfaces intersecting with the curved path at separate locations along its length, each control surface defining an angle of orientation of the grinding surface. A CNC grinding machine can interpret the virtual guide metric to change the angle of orientation of a grinding surface relative to a support pad blank as it moves between adjacent control surfaces in a continuous manner.

A drilling head for a tubular shank having an inside diameter and threads may comprise an axial body comprising a duct exiting through a first end; threads adjacent the first end corresponding to the threads on the shank and aligning the duct with the shank inside diameter; a bore from an outer surface of the body to the duct; and two axially extending approximately parallel and offset surfaces adjacent a second end; and an insert affixed between the offset surfaces, the insert comprising: a first face at least partially contacting one offset surface and a second face at least partially contacting the other offset surface; one or more cutting edges adjacent the first face, the second face, or both; and a cutting lip adjacent one or more cutting edges.

A guide pad for a cutting tool is formed with at least one sliding surface, which is convexly curved in a plane perpendicular to a longitudinal axis of the guide pad. Each sliding surface includes two convexly curved sliding sub-surfaces separated by a fluid conveying formation having a longitudinal extension in a direction in parallel to the longitudinal axis. The fluid conveying formation is planar or has a convexly curved shape in a direction perpendicular to the longitudinal axis having a larger radius of curvature than the radius of the sliding surface.