Patent classifications
Y10T428/12042
Fusible plug
A fusible plug for a high pressure gas cylinder includes a communication hole filled with a low melting point alloy, a porous metal sintered body is press-fitted in at least a part of the communication hole in a length direction, all or a part of the porous metal sintered body is impregnated with the low melting point alloy to solidify and composite the low melting point alloy. It is preferable that: the low melting point alloy has a melting point of 110 C.; the porous metal sintered body to be press-fitted is a porous metal sintered body having pores with an area ratio of 30% or more and 50% or less and having pores with a diameter exceeding 5 m among the pores of 80% or more in terms of area ratio to all the pores; and the porous metal sintered body is a porous austenitic stainless steel sintered body.
Functionally graded metal-metal composite structures
Methods and devices are disclosed for creating a multiple alloy composite structure by forming a three-dimensional arrangement of a first alloy composition in which the three-dimensional arrangement has a substantially open and continuous porosity. The three-dimensional arrangement of the first alloy composition is infused with at least a second alloy composition, where the second alloy composition comprises a shape memory alloy. The three-dimensional arrangement is consolidated into a fully dense solid structure, and the original shape of the second alloy composition is set for reversible transformation. Strain is applied to the fully dense solid structure, which is treated with heat so that the shape memory alloy composition becomes memory activated to recover the original shape. An interwoven composite of the first alloy composition and the memory-activated second alloy composition is thereby formed in the multiple alloy composite structure.
MULTILAYERED SINTERED PLATE AND MANUFACTURING METHOD THEREOF
A manufacturing apparatus 1 has a leveler 3 which, while pulling out a steel plate starting with one end thereof and while transporting it, corrects the waviness and the like of the steel plate, which serves as a backing plate 2 and is constituted by a continuous strip having a thickness of 0.3 to 2.0 mm and provided as a hoop material by being wound into a coil shape.
WEAR RESISTANT MATERIAL AND SYSTEM AND METHOD OF CREATING A WEAR RESISTANT MATERIAL
A system and method of forming a wear resistant composite material includes placing a porous wear resistant filler material in a mold cavity and infiltrating the filler material with a matrix material by heating to a temperature sufficient to melt the matrix material, then cooling the assembly to form a wear resistant composite material. The system and method can be used to form the wear resistant composite material on the surface of a substrate, such as a part for excavating equipment or other mechanical part. One suitable matrix material may be any of a variety of ductile iron alloys.
Wear resistant material and system and method of creating a wear resistant material
A system and method of forming a wear resistant composite material includes placing a porous wear resistant filler material in a mold cavity and infiltrating the filler material with a matrix material by heating to a temperature sufficient to melt the matrix material, then cooling the assembly to form a wear resistant composite material. The system and method can be used to form the wear resistant composite material on the surface of a substrate, such as a part for excavating equipment or other mechanical part. One suitable matrix material may be any of a variety of ductile iron alloys.
COPPER POROUS BODY, COPPER POROUS COMPOSITE MEMBER, METHOD FOR PRODUCING COPPER POROUS BODY, AND METHOD FOR PRODUCING COPPER POROUS COMPOSITE MEMBER
This porous copper body includes: a skeleton which is formed of a sintered body of a plurality of copper fibers and has a three-dimensional network structure, wherein the copper fibers forming the skeleton consist of copper or a copper alloy, and the copper fibers have a diameter R in a range of 0.01 mm to 1.0 mm, a ratio L/R of a length L to the diameter R in a range of 4 to 200, and a circularity of a cross section orthogonal to a length direction in a range of 0.2 to 0.9, and the porous copper body has a porosity of 50% to 95%.
Method for the production of an element subject to wear, element subject to wear and temporary aggregation structure to produce said element subject to wear
The method for the production of an element subject to wear, comprising a metal matrix and at least a core of hard material. The method provides a first step in which a temporary aggregation structure is prepared with at least partly open pores, which volatilize or in any case eliminate at least partly when subjected to heating. A second step in which, on the whole internal and external surface of said temporary aggregation structure, a liquid mixture of a binder with metal powders which contain hard elements or their precursors is uniformly distributed. A third step in which the temporary aggregation structure is deteriorated by means of a thermal action of controlled heating, so as to take at least part of the temporary aggregation structure to evaporation, rendering free a volume inside the core, and to consolidate the mixture according to the conformation of the temporary aggregation structure. A fourth step in which the core is disposed in a mold so as to only partly occupy the free volume of the mold. A fifth step in which a molten metal material is cast in the mold, which metal occupies the free volume and the volume that has been made free, both inside and outside the core, so as to anchor to the latter and thus form a single body.
Honeycomb structure and manufacturing method of honeycomb structure
A honeycomb structure includes latticed partition walls defining a plurality of polygonal cells which extends from one end face to the other end face and forms through channels for fluid, the partition walls are porously formed by using aggregates and a bonding material different from a material of the aggregates, and the partition walls have a relation indicating that a surface porosity of a surface region from a partition wall surface of each of the partition walls to a depth of 15% of a partition wall thickness T and an inner porosity of an inner region from the partition wall surface to a depth of 15% to 50% of the partition wall thickness are different from each other, and a difference obtained by subtracting the surface porosity from the inner porosity is in excess of 1.5%.
HYBRID ARTICLE, METHOD FOR FORMING HYBRID ARTICLE AND METHOD FOR WELDING
A hybrid article is disclosed including a sintered coating disposed on and circumscribing the lateral surface of a core having a core material and a greater density than the sintered coating. The sintered coating includes more than about 95% up to about 99.5% of a first metallic particulate material including a first melting point, and from about 0.5% up to about 5% of a second metallic particulate material having a second melting point lower than the first melting point. A method for forming the hybrid article is disclosed including disposing the core in a die, introducing a slurry having the metallic particulate materials into a gap between the lateral surface and the die, and sintering the slurry. A method for welding a workpiece is disclosed including the hybrid article serving as a weld filler.
POROUS METAL MATERIAL AND PREPARATION METHOD THEREOF
A multilevel porous metal material, where the levels are classified based on the pore size of the material. The number of classified levels are at least more than two. The pore size of the smallest level of porous metal material is less than 1 micrometer. The elasticity modulus of the smallest level of porous metal material is less than 80 GPa. The porosity is no less than 48%. The preparation method thereof is as follows. The raw material powder used to prepare porous metal material and the pore-forming agent used to prepare the smallest level of pores cavities are mixed to prepare the slurry. The slurry is uniformly filled into polymer material support to form a green body. The green body is dried and crushed to obtain mixed grains.