A variety of textile materials comprising tapes oriented in two oblique orientations relative to the textile's length and width directions, called OFT for Oblique Fibre Textiles, are disclosed. Such OFTs are provided with secondary structural integrity/stability, in addition to primary structural integrity/stability, for improved resistance to formation of openings/gaps. OFTs comprising tapes, particularly Spread Fibre and Highly Drawn Polymeric types, are needed in a number of applications such as ballistic mitigation, composite materials, safety products etc. because they provide improved performance, material properties/functions and aesthetics. Such OFTs can be used either independently or in combination with other textile materials. Different types of OFTs are producible by a novel OFT forming process which is technically unlike weaving and braiding processes.

An apparatus and method for manufacturing a crash pad with a foaming layer formed by injecting a foaming solution between a core and a skin are disclosed. The apparatus includes a first mold and a second mold used to form the skin by injecting molten resin of a skin material into a skin forming cavity when the first and second molds are combined. In addition, a third mold and the fourth mold form the core by injecting molten resin of a core material into a core forming cavity when the third and fourth molds are combined. The first mold has a vacuum aperture in an inner surface of the first mold to adsorb and fix a thread to implement a stitch before the forming of the skin, and the vacuum aperture exerts a vacuum suctioning force to absorb and fix via a vacuum pressure applied from a vacuum pressure providing unit.

An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. Furthermore, a method for manufacturing an interior part that improves strength of the base-material layer and enhances sewing compatibility is provided. The interior part includes a skin layer joined to one surface of a base-material layer. The base-material layer contains reinforcing fibers and a thermoplastic resin binding the reinforcing fibers. A thread sewn between an opposite surface of the base-material layer with respect to the one surface and a design surface of the skin layer forms a stitch pattern provided on the design surface. A sewn area of the base-material layer is thicker than the periphery. The method includes a shaping step of shaping a fiber-reinforced board in which the thermoplastic resin is softened and forming an area to be sewn thicker than the periphery by releasing compression.

An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. A manufacturing method that improves strength of the base-material layer and enhances sewing compatability is also provided. The interior part includes a skin layer joined to a base-material layer. The base-material layer includes reinforcing fibers and a thermoplastic resin. A thread sewn between the base-material layer and a design surface of the skin layer forms a stitch pattern provided on the design surface. A needle hole of the base-material layer is blocked at least at one of an opening on the base-material layer and a hole inside. The method includes shaping a fiber-reinforced board in which the thermoplastic resin is softened, and blocking at least one of the opening of the needle hole and the hole inside.

A non-continuously laminated structure of thermoplastic films comprises thermoplastic films with differing material compositions and differing functional benefits. In particular, one or more embodiments comprise thermoplastic films that are co-extruded separately and then combined together by a post-extrusion bonding process. The differing composition of the various films of the non-continuously laminated structure of thermoplastic films and the post-extrusion bonding process, provide the structures with the functional benefits of the individual films.

Multi-layer bags may be formed to include first and second sidewalls joined along a first side edge, an opposite second side edge, and a closed bottom edge. The first and second layers may be non-continuously laminated together in discrete sections to include bonded regions in which the layers are bonded and unbonded regions in which the layers are not bonded. Such a bag may be described as a bag-in-a-bag type configuration in which the inner bag is non-continuously bonded to the outer bag. The inventors have surprisingly found that such configurations of non-continuous bonding provides increased and unexpected strength properties to the multi-layer films and bags.

A heavy duty layered blanket having application in construction applications is disclosed. It includes an overlay around one or more edges of the blanket which resists tearing and wear. The overlay helps to assure that the layers of the blanket stay in place when placed in use, especially in heavy duty construction applications such as for curing concrete. Selective openings in the overlay facilitate attachment of multiple blankets to each other and related facilities, such as scaffolding.

A non-continuously laminated structure of thermoplastic films comprises thermoplastic films with differing material compositions and differing functional benefits. In particular, one or more embodiments comprise thermoplastic films that are co-extruded separately and then combined together by a post-extrusion bonding process. The differing composition of the various films of the non-continuously laminated structure of thermoplastic films and the post-extrusion bonding process, provide the structures with the functional benefits of the individual films.

An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. Furthermore, a method for manufacturing an interior part that improves strength of the base-material layer and enhances sewing compatibility is provided.

The interior part includes a skin layer joined to one surface of a base-material layer. The base-material layer contains reinforcing fibers and a thermoplastic resin binding the reinforcing fibers. A thread sewn between an opposite surface of the base-material layer with respect to the one surface and a design surface of the skin layer forms a stitch pattern provided on the design surface. A sewn area of the base-material layer is thicker than the periphery. The method includes a shaping step of shaping a fiber-reinforced board in which the thermoplastic resin is softened and forming an area to be sewn thicker than the periphery by releasing compression.

An interior part having high mechanical strength while having a stitch pattern penetrating a base-material layer is provided. A manufacturing method that improves strength of the base-material layer and enhances sewing compatability is also provided.

The interior part includes a skin layer joined to a base-material layer. The base-material layer includes reinforcing fibers and a thermoplastic resin. A thread sewn between the base-material layer and a design surface of the skin layer forms a stitch pattern provided on the design surface. A needle hole of the base-material layer is blocked at least at one of an opening on the base-material layer and a hole inside. The method includes shaping a fiber-reinforced board in which the thermoplastic resin is softened, and blocking at least one of the opening of the needle hole and the hole inside.