Building panels with a homogenous decorative surface having a wear layer comprising fibres, binders and wear resistant particles. A building panel including a surface layer and a core, the core including wood fibres, and the surface layer including a substantially homogenous mix of wood fibres, a binder and wear resistant particles, the substantially homogenous mix of wood fibres including natural resins.

In one aspect, composite construction materials are described herein. In some embodiments, a composite construction panel comprises a substrate layer, a cover layer separated from the substrate layer by one or more spacers, and at least one mat disposed between the substrate layer and the cover layer, wherein the mat comprises at least one phase change material disposed in at least one phase change region.

Structures for use in forming products having a wood grain appearance include, for example, a plurality of extruded layers having different colors/shades spirally wound about a longitudinal axis to an outer surface to define the structure. The plurality of extruded layers include varying thicknesses along a spiral length of the plurality of layers and/or portions of the plurality of extruded layers encircling the longitudinal axis include portions disposed at different distances from the longitudinal axis. In some embodiments, the spirally winding includes forming a cylindrical structure, and pressing the cylindrical structure into a cuboid structure having a square or rectangular cross-section across the longitudinal axis and at least a portion of the plurality of extruded layers defining a square or rectangle pattern across the longitudinal axis. Longitudinal portions may be cut from the structures to form the products having a wood grain appearance.

A door skin featuring a facing having an exterior surface and an interior surface can be provided. A wood grain pattern portion can be formed in the exterior surface of the facing. The wood grain pattern portion can feature a plurality of grooves formed in the exterior surface of the facing, the grooves are recessed from a first plane of the exterior surface, and tonal portions formed in the exterior surface of the facing. The tonal portions can include at least a first protrusion, a second protrusion, and a third protrusion. Spacing between the first protrusion and the second protrusion can be different from spacing between the second protrusion and the third protrusion.

A pliable bentwood laminate with an intermediate layer (2) forming a central layer, having first and second surface sides, a first outer timber layer (3) on the first surface side, and a second outer timber layer (4) one the second surface side, wherein the distance between the outer surface of the first and second outer timber layers (3, 4) is at least 8 mm, wherein the first and the second outer timber layers (3, 4) are formed from rotary cut balsawood veneer, wherein density of the first and second outer timber layers (3, 4), with a residual moisture content of 12% by weight with respect to the timber mass, is less than 200 kg/m.sup.3, wherein the first and second outer timber layers (3, 4) have lathe checks (5) on one surface side, wherein the first and second outer timber layers (3, 4) are arranged with the surface side having the lathe checks (5) faces away from the intermediate layer (2), wherein the bentwood laminate can be and/or is curved with an inner bending radius of between 100 mm and 250 mm, wherein the intermediate layer is a directional timber layer, a natural axis of the bentwood laminate runs in the intermediate layer, and wood grain of the directional intermediate layer runs at right-angles to longitudinal extent of the lathe checks (5).

A semi product for building panels or structural elements comprising several wood lamellas (5) fixed by distance elements (4), a building panel with such a semi product and a method of producing the semi product and the building panel. A method of producing a semi-product for a structural element or for a core for a building panel, wherein the method comprises the step of: attaching at least two distance strips by an adhesive to a first wood board; attaching a second wood board to the distance strips by an adhesive; and cutting the first and the second wood boards and the distance strips in the length direction of the wood boards.

The invention provides protein adhesives and methods of making and using such adhesives. One type of protein adhesive described herein contains lignin and ground plant meal or an isolated polypeptide composition obtained from plant biomass. Other types of protein adhesives described herein contain a plant protein composition and either a hydroxyaromatic/aldehyde, urea/aldehyde, or amine/aldehyde component.

A method and equipment to form a digital print by applying dry colourants on a surface of a panel, bonding a part of the colourants with a binder and removing the non-bonded colourants from the surface. The method of forming a digital print on a surface of a panel includes displacing the panel under a digital drop application head, applying a liquid binder with the digital drop application head on the surface; applying colourants on the liquid binder and the surface; bonding a part of the colourants to the surface with the liquid binder; removing non-bonded colourants from the surface such that a digital print is formed by the bonded colourants; and applying heat and pressure on the panel, the surface and the bonded colorants such that the colourants are permanently bonded to the surface.

A cross-laminated timber panel comprises a plurality of layers of lumber boards, each layer comprising a number of the lumber boards laid side-to-side pointing to a direction, each layer being disposed perpendicular to the direction of an adjoining layer; and an insert member replacing one of the lumber boards, the insert member having a different material or configuration than the lumber boards.

A method of forming a digital print on a surface by applying powder of dry ink including colourants on the surface, bonding a part of the dry ink powder to the surface by a digital heating print head such that the digital print is formed by the bonded dry ink colourants and removing non-bonded dry ink from the surface.