A process for fabricating a partially polymerized prepreg material. Fibers are impregnated with thermosetting resin. The resin is partially polymerized to a degree of polymerization between 10% and 60%. The thermosetting composite parts are produced by drape forming of the prepreg material. The material laid-up in the form of tapes and heated at a temperature above the glass transition temperature of the prepreg state. The laid-up material is pressed and cooled to return the laid-up material to a temperature below the glass transition temperature of the prepreg state in question.

The present invention relates especially to an intermediate material comprising, or even constituted exclusively by, an array of individualised ribbons, each ribbon being composed by a tape of unidirectional reinforcing fibres associated, by adhesion, on each of its faces with a veil of thermoplastic fibres, characterised in that the ribbons are disposed in successive layers, in such a way that the ribbons of two successive layers are superposed with or without crossing but without interlacement, the bond between a ribbon and the ribbon or ribbons with which it is superposed being ensured by adhesion, and in that in each layer the ribbons are disposed substantially parallel to each other over at least the major part of their length, while being independent and spaced from each other and in that the ribbons of at least two layers extend in two different directions.

Fabrication of ballistic resistant fibrous composites having improved ballistic resistance properties. More particularly, ballistic resistant fibrous composites having high interlaminar lap shear strength between component fiber plies or fiber layers, which correlates to low composite backface signature. The high lap shear strength, low backface signature composites are useful for the production of hard armor articles, including helmet armor.

High tenacity, high elongation multi-filament polymeric tapes as well as ballistic resistant fabrics, composites and articles made therefrom. The tapes are fabricated from multi-filament fibers/yarns that are twisted together, bonded together, compressed and flattened.

Fabrication of ballistic resistant fibrous composites having improved ballistic resistance properties. More particularly, ballistic resistant fibrous composites having enhanced flexural properties, which correlates to low composite backface signature. The composites are useful for the production of hard armor articles, including helmet armor.

A continuous, serpentine and intersecting pattern of filaments is provided on a surface of a house wrap membrane. Water drainage channels may be provided by depressions or viaducts formed at locations along filaments. The filaments may be formed using hot melt nozzles disposed on a member and translated transversely as the membrane is translated longitudinally beneath the nozzles.

Light-permeable multilayer composite film made of plastic as the surface coating of an article, wherein the composite film comprises at least one outer, at least partially light-permeable top layer optionally provided with a lacquer and at least one further layer arranged on the back of the top layer, wherein arranged on the back side of the top layer is at least one sheetlike, optically active textile layer, preferably a textile layer comprising threads made of polyethylene terephthalate (PET) and/or made of polyvinylidene fluoride (PVDF), wherein the textile layer has light-transmitting, light-refracting and light-reflecting properties or a combination thereof and the transmission, refraction and reflection properties are such that illumination of the textile layer, in particular back side illumination of the textile layer, results in preferably uniformized light transmission through the top layer.

A continuous, wavy and intersecting pattern of filaments is deposited on a surface of a house wrap membrane using a plurality of hot melt nozzles and a controller that controls, positionally and temporally, the relative positions and flow of hot melt of the nozzles and the top surface of the membrane. Water drainage channels may be provided by depressions or viaducts.

The present disclosure encompasses three-dimensional articles comprising flexible-composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three-dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form fiber-reinforced continuous shaped articles that are flexible and collapsible.

Fabrication of ballistic resistant fibrous composites having improved ballistic resistance properties. More particularly, ballistic resistant fibrous composites having high interlaminar lap shear strength between component fiber plies or fiber layers, which correlates to low composite backface signature. The high lap shear strength, low backface signature composites are useful for the production of hard armor articles, including helmet armor.