ACTIVATED CARBON AND METHOD FOR MANUFACTURING THE SAME
20170247258 · 2017-08-31
Inventors
Cpc classification
B01J20/3078
PERFORMING OPERATIONS; TRANSPORTING
B60H2003/0691
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4566
PERFORMING OPERATIONS; TRANSPORTING
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3021
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3064
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/306
PERFORMING OPERATIONS; TRANSPORTING
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28085
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B32/342
CHEMISTRY; METALLURGY
Y02C20/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/28064
PERFORMING OPERATIONS; TRANSPORTING
B01J20/2808
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/304
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28092
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is an activated carbon including pores formed on a surface thereof, in particular, the pores include ultra-micropores having a diameter that is equal to or less than about 1.0 nm.
Claims
1. Activated carbon comprising pores formed on a surface thereof, wherein the pores include ultra-micropores having a diameter that is equal to or less than about 1.0 nm.
2. The activated carbon of claim 1, wherein a volume of the ultra-micropores is in a range of about 67 volume % to 83 volume % for a total of 100 volume % of the pores of a surface of the activated carbon.
3. The activated carbon of claim 2, wherein the ultra-micropores have a diameter that is equal to or smaller than 0.75 um.
4. The activated carbon of claim 3, wherein a particle size of the activated carbon is in a range of 150 um to 250 um.
5. The activated carbon of claim 1, wherein a BET specific surface area of the activated carbon is greater than 672.7 m.sup.2/g.
6. A method of manufacturing an activated carbon, the method comprising: preparing a carbon precursor; carbonizing the carbon precursor by heat treating thereon; equalizing the carbon precursor carbonized by grinding them; and activating the equalized carbon precursor by adding an oxidizing agent and distilled water into the equalized carbon precursor and heat treating thereon, to form the activated carbon.
7. The method of claim 6, wherein the oxidizing agent includes H.sub.2O.sub.2, HNO.sub.3, O.sub.3, N.sub.2O, H.sub.2SO.sub.4, F.sub.2, Cl.sub.2, or a combination thereof in the activating.
8. The method of claim 6, wherein a volume of the oxidizing agent is in a range of about 10 volume % to 50 volume % for a total of 100 volume % of the oxidizing agent and the distilled water, in the activating.
9. The method of claim 6, wherein the activating is performed at a temperature in a range of about 700° C. to 1000° C.
10. The method of claim 6, wherein the activating is performed while injecting a mixture of the oxidizing agent and the distilled water into the carbon precursor at a speed of about 1 ml/h to 100 ml/h.
11. The method of claim 10, wherein the activating is performed under a pressure that is in a range of 0 bar to about 5 bar.
12. The method of claim 6, wherein the activating is performed for a time that is in a range of about 1 h to 5 h.
13. The method of claim 6, further comprising reducing a surface of the activated carbon by heat treating thereon under an atmosphere including hydrogen (H.sub.2).
14. The method of claim 13, wherein the reducing is performed under a mixing environment in which an inert gas and hydrogen (H.sub.2) gas are mixed, and a volume of the hydrogen (H.sub.2) gas is in a range of greater than 0 volume % to about 10 volume % for a total of 100 volume % of the inert gas and hydrogen (H.sub.2) gas.
15. The method of claim 13, wherein the reducing is performed at a temperature in a range of about 700° C. to 1000° C.
16. The method of claim 13, wherein the reducing is performed for about 5 h to 10 h.
17. The method of claim 6, further comprising selecting the equalized carbon precursor by using a sieve having a size in a range of about 100 um to 250 um, after the equalizing.
18. The method of claim 6, wherein the equalizing is performed by using a ball mill, and a particle size of a ball used for the ball mill is in a range of about 1 mm to 20 mm.
19. The method of claim 18, wherein a volume of the carbon precursor is in a range of about 0.1 volume % to 40 volume % for a total of 100 volume % of the carbon precursor and the ball mill, in the equalizing.
20. The method of claim 18, wherein a processing speed for the ball mill is in a range of about 100 rpm to 500 rpm, in the equalizing.
21. The method of claim 18, wherein a processing time for the ball mill is in a range of 30 minutes to 5 hours, in the equalizing.
22. The method of claim 6, wherein the carbonizing is performed at a temperature that is in a range of about 700° C. to 1000° C.
23. The method of claim 6, wherein the carbon precursor includes starch, coconut husks, citrus peel, coffee grounds, bamboo stems, or a combination thereof.
24. A vehicle part comprising an activate carbon of claim 1.
25. The vehicle part of claim 24 is an air filter.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0035]
[0036]
[0037]
[0038]
[0039]
DETAILED DESCRIPTION
[0040] The terminology used herein is for the purpose of describing particular exemplary embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
[0041] Unless specifically stated or obvious from context, as used herein, the term “about” is understood as within a range of normal tolerance in the art, for example within 2 standard deviations of the mean. “About” can be understood as within 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, 0.1%, 0.05%, or 0.01% of the stated value. Unless otherwise clear from the context, all numerical values provided herein are modified by the term “about.”
[0042] It is understood that the term “vehicle” or “vehicular” or other similar term as used herein is inclusive of motor vehicles in general such as passenger automobiles including sports utility vehicles (SUV), buses, trucks, various commercial vehicles, watercraft including a variety of boats and ships, aircraft, and the like, and includes hybrid vehicles, electric vehicles, plug-in hybrid electric vehicles, hydrogen-powered vehicles and other alternative fuel vehicles (e.g. fuels derived from resources other than petroleum). As referred to herein, a hybrid vehicle is a vehicle that has two or more sources of power, for example both gasoline-powered and electric-powered vehicles.
[0043] Hereinafter, exemplary embodiments of the present disclosure will be described. The exemplary embodiments, however, are provided as examples, and the present invention is not limited thereto, but is defined within the range of claims to be described below.
[0044] In this specification, the word “ultra-micropore” indicates a pore having a diameter of 1 nm or less. Further, the word “micropore” indicates a pore having a diameter of 2 nm or less. In addition, the word “mesopore” indicates a pore having a diameter that is in a range of more than 2 nm to 50 nm or less.
[0045] As described above, surface pore sizes of the conventional activated carbon may vary in a wide distribution range from micropores to macropores. As a result, pore uniformity is decreased and forming ultra-micropores of one nanometer or less is difficult.
[0046] Accordingly, the present invention provides an activated carbon and a manufacturing method thereof. As such, the active carbon may obtain substantially improved adsorbing capacity of carbon dioxide by forming increased number of ultra-micropores having a diameter of 1 nm or less.
[0047]
[0048] According to an exemplary embodiment of the present invention, the activated carbon manufacturing method may comprise: preparing a carbon precursor (S10); carbonizing the carbon precursor by heat treatment (S20); equalizing the carbonized carbon precursor by grinding to form in uniform size (S30); and activating the ground carbon precursor by adding an oxidizing agent and distilled water to the carbon precursor and heat treating thereon (S40).
[0049] The grinding of the carbon precursor may be performed by using a ball mill. The grinding of the carbon precursor by using the ball mill may facilitate equalizing particles in sizes thereof, thereby manufacturing high-quality activated carbon from which impurities may be removed. Such a grinding operation may be performed by using any method that can execute uniform grinding, such as a milling method in additional to the method using the ball mill.
[0050] Further, the carbon precursor may be activated by simultaneously using the oxidizing agent and the distilled water (oxidizing agent-steam activation) to increase the activity of steam molecules. Accordingly, a formation rate of ultra-micropores having a diameter of 1 nm or less may be selectively increased on carbon surfaces. Accordingly, a specific surface area of the activated carbon and pore uniformity may be increased.
[0051] Hereinafter, each step of the manufacturing method and the manufactured activated carbon will be described.
[0052] In the preparing of the carbon precursor (S10), the carbon precursor may include starch, coconut husks, citrus peel, coffee grounds, bamboo stems, or a combination thereof. However, the present invention is not limited thereto, but any materials based on various vegetables, plants, or other biological materials can be used as the carbon precursor. For example, materials based on the inexpensive plants and vegetables can reduce the manufacture cost of the activated carbon.
[0053] The carbonizing of the carbon precursor by using a heat treatment (S20) may be performed in an inert gas atmosphere. The inert gas may include nitrogen or argon, but the present invention is not limited thereto.
[0054] A temperature of the heat treatment for the carbonizing may be in a range of about 700° C. to 1000° C. The carbonizing may not be completed at a temperature less than 700° C. Since the carbonization is sufficiently performed in a temperature range of about 700° C. to 1000° C., the heat treatment at a temperature greater than about 1000° C. may not be necessary. When the temperature of heat treatment is greater than about 1000° C., unnecessary costs may be generated, and the carbonization yield may be reduced.
[0055] The carbonized carbon precursor may be equalized in sizes by grinding them (S30) using the ball mill, and materials of a ball used for the ball mill and a vessel of the ball mill may include SUS or zirconia (ZrO.sub.2), but the present invention is not limited thereto.
[0056] A particle size of the ball used for the ball mill may be in a range of about 1 mm to 20 mm. When the size of the ball is less than the predetermined range, for example, less than about 1 mm, the yield may be rapidly reduced, and a relative content of impurities in particles may be increased. In contrast, when the size of the ball is greater than the predetermined size, particles having large sizes may be mainly formed, thereby reducing a ball mill effect.
[0057] A volume of the carbon precursor may be in a range of about 0.1 volume % to 40 volume % for a total volume 100 volume % of the ball used for the carbon precursor and the ball mill. Preferably, the volume of the carbon precursor may be in a range of about 0.1 volume % to 30 volume %. When the volume of the precursor is greater than the predetermined range, for example, greater than about 30 volume % of the volume of the ball, the ball mill effect may be deteriorated. In contrast, when the volume of the precursor is less than the predetermined range, less than about 0.1 volume % of the ball, heat generated in the ball mill may be increased, thereby reducing the yield.
[0058] A processing speed of the ball mill may be in a range of about 100 rpm to 500 rpm. When the processing speed of the ball mill is greater than the predetermined range, for example, greater than about 500 rpm, a reaction vessel may be excessively heated. In contrast, when the processing speed of the ball mill is less than the predetermined range, for example, less than about 100 rpm, the ball mill effect may be reduced, thereby causing problems.
[0059] A processing time of the ball mill may be in a range of 30 minutes to 5 hours. In the case that the processing time of the ball mill is longer than the predetermined range, for example, greater than about 5 hours, a general yield may be reduced, and a general particle size may be reduced. In contrast, when the processing time of the ball mill is shorter than the predetermined range, for example, less than about 30 minutes, the ball mill effect may be reduced, thereby causing problems.
[0060] The activated carbon manufacturing method may further include cleaning the precursor by using an acid in order to remove impurities, after the equalizing through the ball mill process. Herein, the acid may include hydrochloric acid, nitric acid, or sulfuric acid, but the present invention is not limited thereto.
[0061] In addition, the activated carbon manufacturing method may further include selecting the equalized carbon precursor by using a sieve having a size that is in a range of about 100 um to 250 um, after the equalizing and the acid cleaning. As such, the activated carbon having uniform particle sizes and increased specific surface areas can be obtained, and impurities may be removed. The particle size uniformity of the activated carbon may be an important factor when the activated carbon is manufactured to apply it to an actual product. For example, when being used for a water purifier filter, an air-conditioning filter of a vehicle, a supercapacitor electrode, or the like, the activated carbon may be modified into a pellet or granular shape by mixing it with a binder. In this case, when the particle sizes are not uniform, the performance may be deteriorated. As described above, when the carbon precursor is selected by using the sieve having a size in a range of about 100 um to 250 um, the thus obtained activated carbon may be used in the vehicle air filter in air conditioning system.
[0062] The oxidizing agent used in the activating of the carbon precursor by adding an oxidizing agent and distilled water into the equalized carbon precursors and performing a heat treatment thereon (S40) may include H.sub.2O.sub.2, HNO.sub.3, O.sub.3, N.sub.2O, H.sub.2SO.sub.4, F.sub.2, Cl.sub.2, another halogen-group oxidizing agent, or a combination thereof. H.sub.2O.sub.2 may be preferred, but the present invention is not limited thereto. As described above, the carbon precursor may be by simultaneously using the oxidizing agent and the distilled water (oxidizing agent-steam activation) to increase the activity of steam molecules. Accordingly, a formation rate of ultra-micropores having a diameter of 1 nm or less on carbon surfaces may be selectively increased. Accordingly, a specific surface area of the activated carbon and pore uniformity may be increased.
[0063] Typically, the conventional activated carbon has been formed to have about 50 to 70% of micropores with a diameter of about 2 nm and a large amount (for example, 30 to 50%) of mesopores with a diameter of about 2 to 50 nm. Accordingly, it may be difficult to form ultra-micropores of about 1 nm or less. However, as described above, greater number of ultra-micropores of about 1 nm or less through the oxidizing agent-steam activation may be formed.
[0064] Preferably, as supported in the following examples, ultra-micropores having a diameter of about 1.0 nm or less may be formed on a surface of the activated carbon through such activation. For example, sizes of the activated carbon may be in a range of about 0 to 1.0 nm, of about 0.3 nm to 1.0 nm, of about 0.3 nm to 0.6 nm, of about 0.6 nm or less, of about 0 nm to 0.6 nm, of about 0.75 or less, of about 0.3 nm to 0.75 nm, or of about 0 nm to 0.75 nm. In this case, a total pore volume of the activated carbon surface may be in a range of about 0.5 cm.sup.3/g to 0.7 cm.sup.3/g, and a pore volume of the ultra-micropores thereof may be in a range of about 0.4 cm.sup.3/g to 0.5 cm.sup.3/g. Further, a volume of the ultra-micropore may be in a range of about 67 volume % to 83 volume % for a total of 100 volume % of pores of the activated carbon surface. The specific surface area may be greatly improved by using a high pore volume ratio of the ultra-micropores having a high pore volume ratio. Particularly, a specific surface area of BET of the activated carbon may be greater than about 672.7 m.sup.2/g. Preferably, the specific surface area may be in a range of greater than 672.7 m.sup.2/g to 1185.1 m.sup.2/g.
[0065] In the activating, a volume of the oxidizing agent may be in a range of about 10 volume % to 50 volume % for a total of 100 volume % of the oxidizing agent and distilled water. For example, the volume of the oxidizing agent may be in a range of about 5 volume % to 50 volume %, of about 5 volume % to 40 volume %, of about 5 volume % to 35 volume %, of about 5 volume % to 25 volume %, or of about 5 volume % to 15 volume %. As a ratio of the oxidizing agent is increased, a specific surface area may be increased by an introducing ratio of an oxygen functional group into precursor surfaces and micropore development. However, when the ratio of the oxidizing agent is greater than the predetermined range, for example greater than about 50 volume %, a ratio of the micropores may be reduced, thereby reducing the specific surface area and the yield.
[0066] The activating may be performed at a temperature that is in a range of about 700° C. to 1000° C. When the activating is performed at a temperature that is 1 than 700° C., an activating effect may be reduced. When the activating is performed at a temperature that is greater than about 1000° C., the yield may be sharply deteriorated.
[0067] The activating may be performed while injecting a mixture of an oxidizing agent and distilled water into a furnace, after the carbon precursor may be inserted into the furnace. In this case, the mixture of the oxidizing agent and the distilled water may be injected into the furnace, into which the carbon precursor has been inserted, at a speed that is in a range of about 1 ml/h to 100 ml/h, and an internal pressure of the furnace may be adjusted in a range of greater than 0 bar to about 5 bar.
[0068] The internal pressure of the furnace may be adjusted in a range of about 2 bar to 5 bar. When the internal pressure of the furnace is less than the predetermined range, for example, less than about 2 bar, the activating effect may be reduced. In contrast, when the internal pressure of the furnace is greater than the predetermined range, for example, greater than about 5 bar, breakage of micropores and development of pores that are greater in size than the mesopores may be significantly increased, thereby reducing the specific surface area. In addition, as the pressure is increased, a carbonization yield may be reduced.
[0069] The activating may be performed for a time that is in a range of about 1 hour to 5 hours. When an activating time is longer than the predetermined time, for example, greater than about 5 hours, the yield may be reduced, and a general structure of the pores of the material may be broken. In contrast, when the activating time is less than the predetermined time, for example, less than about 1 hour, an activating effect may be reduced.
[0070] According to an exemplary embodiment of the present invention, the manufacturing method of the activated carbon may further include reducing surfaces of the carbon precursor by heat treating thereon under an atmosphere including hydrogen (H.sub.2). In the aforementioned oxidizing agent-steam activation, the carbon dioxide adsorptive capacity may be reduced by introduction of an acidic site (δ+) caused by the oxidizing agent. However, when using an additional reducing step of a surface functional group, a surface acidity may be decreased by minimizing a surface acid center, thereby improving a carbon dioxide adsorptive capacity of an adsorbent.
[0071] As supported by the following examples, through such a reducing step, ultra-micropores having a diameter of about 0.6 nm, which is less than about 1 nm in size, may be formed. Particularly, the ultra-micropores may be formed to have a diameter in a range of greater than 0 nm to about 0.6 nm. As described above, such ultra-micropores may have a high pore volume ratio, thereby contributing to improvement of the specific surface area of the activated carbon.
[0072] In addition, oxygen functional groups formed on the activated carbon surfaces may be removed through this reducing step in the oxidizing agent-steam heat treatment step, thereby further improving the carbon dioxide adsorptive capacity.
[0073] The reducing step may be performed under a mixing environment in which an inert gas and hydrogen (H.sub.2) gas are mixed, and a volume of the hydrogen (H.sub.2) gas may be in a range of greater than 0 volume % to about 10 volume % for a total of 100 volume % of the inert gas and hydrogen (H.sub.2) gas. When the ratio of the hydrogen gas is greater than the predetermined amount, for example, greater than about 10 volume %, there may be a risk of explosion.
[0074] The reducing step may be performed at a temperature that is in a range of about 700° C. to 1000° C.
[0075] When the reducing temperature is less than the predetermined temperature, for example, less than about 700° C., a reducing effect may be decreased. In contrast, when the temperature is greater than the predetermined temperature, for example, greater than about 1000° C., a pore structure may be broken.
[0076] The reducing step may be performed for a time that is in a range of 5 hours to 10 hours. When the reducing time is less than about the predetermined range, for example, less than about 5 hours, the reducing effect may be decreased. In contrast, when the reducing time is greater than the predetermined range, for example, greater than about 10 hours, the pore structure may be broken.
[0077] The following examples illustrate the present invention in further detail. However, the following exemplary embodiments are for illustrative purposes only, and the scope of the present invention is not limited thereto.
EXAMPLE
Comparative Example 1
[0078] A sample was obtained by inserting vegetable-based carbon precursors (starch) into a tubal furnace, heating them to a temperature of 800° C. at a temperature-increasing rate of 2° C./min, and maintaining them for 90 minutes to carbonize them. Then, it was cooled to room temperature. Thereafter, the sample was cleaned one or two times by using a 1 M hydrochloric acid solution and distilled water, and then was completely dried at 120° C. for 12 hours.
[0079] The carbonized carbon precursors were then ground, sequentially cleaned by using a 1 M hydrochloric acid solution, and dried in a vacuum oven, to obtain activated carbon. In the ball mill grinding, zirconia balls having diameters of 5 mm and 10 mm were mixed (5 mm:10 mm=30 volume %:70 volume %) to be used, and the grinding was performed at 360 rpm for 1 hour. Further, a volume of the carbon precursors was set to 30 volume % for a total of 100 volume % of the balls used for the carbon precursors and ball mill.
Comparative Example 2
[0080] A sample was obtained by inserting vegetable-based carbon precursors (starch) into a tubal furnace, heating them to a temperature of 800° C. at a temperature-increasing rate of 2° C./min, and maintaining them for 90 minutes to carbonize them. Then, it was cooled to room temperature. Thereafter, the sample was cleaned one or two times by using a 1 M hydrochloric acid solution and distilled water, and then was completely dried at a temperature of 120° C. for 12 hours.
[0081] The carbonized carbon precursors were then ground, sequentially cleaned by using a 1 M hydrochloric acid solution, and dried in a vacuum oven. In the ball mill grinding, zirconia balls having diameters of 5 mm and 10 mm were mixed (5 mm:10 mm=30 volume %:70 volume %) to be used, and the grinding was performed at 360 rpm for 1 hour. Further, a volume of the carbon precursors was to set as 30 volume % for a total of 100 volume % of the balls used for the carbon precursors and ball mill.
[0082] Thereafter, carbonized starch was uniformly spread in an alumina boat and positioned in a tubal furnace.
[0083] Next, after the sample was heated to a temperature of 800° C. at a temperature-increasing rate of 2° C./min under a nitrogen (N.sub.2) atmosphere, the supply of nitrogen (N.sub.2) gas was stopped, and distilled water was injected at a speed of 6 ml/h to be activated while maintaining an internal pressure of the furnace for 1 hour.
[0084] Thereafter, the sample was cleaned one or two times by using a 1 M hydrochloric acid solution and distilled water, and then was completely dried at 120° C. for 12 hours, to obtain activated carbon.
Example 1
[0085] A sample was obtained by inserting vegetable-based carbon precursors (starch) inserted into a tubal furnace, heating them to a temperature of 800° C. at a temperature-increasing rate of 2° C./min under a nitrogen (N.sub.2) gas atmosphere, and maintaining them for 90 minutes to carbonize them. Then, it was cooled to room temperature. Thereafter, the sample was cleaned one or two times by using a 1 M hydrochloric acid solution and distilled water, and then was completely dried at a temperature of 120° C. for 12 hours.
[0086] The carbonized carbon precursors were then ground, sequentially cleaned by using a 1 M hydrochloric acid solution, and dried in a vacuum oven. In the ball mill grinding, zirconia balls having diameters of 5 mm and 10 mm were mixed (5 mm:10 mm=30 volume %:70 volume %) to be used, and the grinding was performed at 360 rpm for 1 h. Further, a volume of the carbon precursors was to set as 30 volume % for a total of 100 volume % of the balls used for the carbon precursors and ball mill.
[0087] Then, the ground precursors were selected by using a 150 um sieve. Thereafter, carbonized starch was uniformly spread in an alumina boat and positioned in a tubal furnace.
[0088] Next, after the sample was heated to a temperature of 800° C. at a temperature-increasing rate of 2° C./min under a nitrogen (N.sub.2) atmosphere, the supply of nitrogen N.sub.2 gas was stopped, and a material obtained by mixing hydrogen peroxide (oxidizing agent) and distilled water at a volume ratio (10:90 of oxidizing agent:distilled water) was injected at a speed of 6 ml/h to be activated while maintaining an internal pressure of the furnace for 1 hour.
[0089] Thereafter, the sample was cleaned one or two times by using a 1 M hydrochloric acid solution and distilled water, and then was completely dried at a temperature of 120° C. for 12 hours, to obtain activated carbon.
Example 2
[0090] The activated carbon obtained in Example 1 was inserted into a tubal furnace, and heated to a temperature of 800° C. at a temperature-increasing rate of 2° C./min under a mixing environment in which argon (Ar) and hydrogen (H.sub.2) gas were mixed at a predetermined volume ratio (90:10, Ar:H.sub.2) to be maintained for 5 hours. Then, it was cooled to room temperature. Thereafter, it was cleaned two or three times by using ethanol and distilled water, and then was completely dried at 120° C. for 12 hours, to obtain activated carbon.
Experimental Example 1
[0091] 77K/nitrogen adsorption experiment was performed by using BELSORP MAX equipment made in Japan by BELSORP company. This result is shown in
[0092] A deriving operation of data in Table 1 is as follows. A specific surface area was derived by using a Brunauer-Emmett-Teller (BET) formula. A total pore volume was calculated by using an adsorptive curve up to a relative pressure of 0.990, a micropore volume was derived by using a Dubinin-Radushkevich (D-R) formula, and a volume of mesopores was calculated by subtracting a volume of micropores from the total pore volume.
[0093] As shown in
TABLE-US-00001 TABLE 1 BET specific Micropore surface Total pore Micropore Mesopore volume area volume volume volume ratio Classification (m.sup.2g.sup.−1) (cm.sup.3g.sup.−1) (cm.sup.3g.sup.−1) (cm.sup.3g.sup.−1) (%) Comparative — — — — — Example 1 Comparative 672.7 0.2763 0.2545 0.0218 92.0 Example 2 Example 1 1185.1 0.5797 0.4521 0.1276 77.9 Example 2 1161.2 0.6184 0.4485 0.1699 72.5
Experimental Example 2
[0094] A Non-Local Density Functional Theory (NLDFT) model was used by employing a nitrogen-adsorbing curve obtained in
[0095] It is impossible to perform the analysis since pores are hardly formed in Comparative Example 1 using milling. As shown in
Experimental Example 3
[0096]
[0097] A carbonyl C=0 peak which existed on the surface of Comparative Example 1 from milling was observed. In Comparative Example 2 using the steam activation, some hydroxyl group (C—OH) peaks were observed. This may be because of an effect of water molecules (H.sub.2O) in the steam activation.
[0098] In Example 1 using the oxidizing agent-steam activation, carbonyl C═O peaks and carboxyl group (—COOH) peaks were increased as compared with conventional steam activation. This may be as a result of surface oxidation depending on addition of the oxidizing agent.
[0099] In Example 2 adding reduction into Example 1, carbonyl C═O peaks and carboxyl group (—COOH) peaks were reduced to show a similar surface state to Comparative Example 2. Accordingly, it is seen that oxygen functional groups of the activated carbon surface may be reduced through the reduction.
Experimental Example 4
[0100] 298K/carbon dioxide adsorbing experiment was performed by using BELSORP MAX equipment made in Japan by BELSORP company. This result is shown in
[0101] As shown in
[0102] While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.