HEAD-UP DISPLAY SYSTEM
20170242247 · 2017-08-24
Assignee
Inventors
- Fai TSO (Fuzhou, CN)
- Junlin YUAN (Fuzhou, CN)
- Dong ZENG (Fuzhou, CN)
- Penghui ZHANG (Fuzhou, CN)
- Zhu LIN (Fuzhou, CN)
- Guoshui LU (Fuzhou, CN)
- Yinghao PENG (Fuzhou, CN)
- Kohta FUKUHARA (Fuzhou, CN)
Cpc classification
B32B17/10458
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10036
PERFORMING OPERATIONS; TRANSPORTING
B32B2457/20
PERFORMING OPERATIONS; TRANSPORTING
B32B17/10229
PERFORMING OPERATIONS; TRANSPORTING
C03C17/3626
CHEMISTRY; METALLURGY
B60J1/02
PERFORMING OPERATIONS; TRANSPORTING
G02B2027/012
PHYSICS
G02B2027/0194
PHYSICS
B60K35/00
PERFORMING OPERATIONS; TRANSPORTING
C03C17/3618
CHEMISTRY; METALLURGY
International classification
B60J1/02
PERFORMING OPERATIONS; TRANSPORTING
G02B27/00
PHYSICS
Abstract
The present invention relates to the technical field of head-up display, and particularly relates to a head-up display system for an automobile. The head-up display system comprises a projection light source and laminated glass, and further comprises a transparent nanofilm; said film comprises at least two dielectric layers and at least one metallic layer; the projection light source is used for generating p-polarized light; the p-polarized light is incident on a surface of an internal glass panel distal to an intermediate film, said light having an angle of incidence of 42 to 72 degrees, such that the transparent nanofilm can reflect part of the incident p-polarized light.
Claims
1. A head-up display system, comprising a projection light source and laminated glass, the laminated glass comprising an internal glass panel, an external glass panel and an intermediate film sandwiched between the internal glass panel and the external glass panel, wherein the head-up display system further comprises a transparent nanofilm comprising at least two dielectric layers and at least one metallic layer, each metallic layer being located between two dielectric layers; a difference between a refractive index of the intermediate film and a refractive index of the internal glass panel and the external glass panel is no more than 0.1; and the projection light source is used for generating p-polarized light which is incident on a surface of the internal glass panel distal to the intermediate film, the light having an angle of incidence of 42 to 72 degrees, such that the transparent nanofilm can reflect part of the incident p-polarized light.
2. The head-up display system according to claim 1, wherein the metallic layer is a silver layer or a silver-containing alloy layer.
3. The head-up display system according to claim 1, wherein the p-polarized light has an angle of incidence of 55 to 70 degrees.
4. The head-up display system according to claim 1, wherein the difference between the refractive index of the intermediate film and the refractive index of the internal glass panel and the external glass panel is no more than 0.05.
5. The head-up display system according to claim 1, wherein the transparent nanofilm is disposed on a surface of the internal glass panel contacting the intermediate film or on a surface of the external glass panel contacting the intermediate film.
6. The head-up display system according to claim 1, wherein the transparent nanofilm is disposed on a polymer film, a difference between a refractive index of the polymer film and the refractive index of the internal glass panel and the external glass panel being no more than 0.1; and the polymer film provided with the transparent nanofilm is located between the internal glass panel and the external glass panel or is disposed on the surface of the internal glass panel distal to the intermediate film.
7. The head-up display system according to claim 1, wherein the color of the p-polarized light generated by the projection light source is at least one color selected from a group consisting of red, green and blue.
8. The head-up display system according to claim 7, wherein, when the transparent nanofilm comprises two metallic layers, the color of the p-polarized light generated by the projection light source is at least one color selected from a group consisting of green and blue.
9. The head-up display system according to claim 1, wherein, when the transparent nanofilm in the head-up display system comprises two metallic layers or three metallic layers, an auxiliary film is additionally disposed, and comprises at least one auxiliary polymer film and an auxiliary transparent nanofilm disposed on the auxiliary polymer film and comprising a metallic layer; the auxiliary film is located at an area where the p-polarized light is incident, a distance between the auxiliary transparent nanofilm in the auxiliary film and the transparent nanofilm comprising two metallic layers or three metallic layers is no more than 350 μm.
10. The head-up display system according to claim 9, wherein the distance between the auxiliary transparent nanofilm in the auxiliary film and the transparent nanofilm comprising two metallic layers or three metallic layers is no more than 100 μm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
[0031] A further description for the present disclosure will be provided hereinafter in conjunction with the accompanying drawings.
[0032] As shown in
[0033] As shown in
[0034] The projection light source 1, as a device for displaying information, such as characters, images, etc., is connected to relevant instruments, external sensors, external smart devices, etc. of the automobile, and projects relevant character, image information such as speed, engine revolution, fuel consumption, tire pressure, navigation, night vision etc. on the laminated glass 2 with the p-polarized light 11, such that the information is visible to the observer 16 inside the automobile. The projection light source 1 is an element known by persons skilled in the art, including but not limited to a laser, a light emitting diode (LED), a liquid crystal display (LCD), an electroluminescent (EL) element, a cathode-ray tube (CRT), a vacuum fluorescent tube (VFD), a collimating mirror, a spherical mirror, a convex lens, a concave lens, a reflector, and/or a polarizer, etc. Meanwhile, the location and incident angle of the projection light source 1 is adjustable, so as to be adapted to the observer 16 in different locations or heights inside the automobile.
[0035] The laminated glass 2 comprises the internal glass panel 21, the external glass panel 22 and the intermediate film 23 sandwiched between the internal glass panel 21 and the external glass panel 22. The internal glass panel 21 is oriented toward the internal of the automobile, while the external glass panel 22 is oriented toward the external of the automobile. The intermediate film 23 is a thermoplastic polymer film, in order to reduce the impact of the intermediate film 23 on the first refracted light 12, the refractive index of the intermediate film 23 is selected to be almost the same as that of glass, i.e. the difference between the refractive index of the intermediate film 23 and the refractive index of the internal glass panel 21 and the external glass panel 22 is no more than 0.1, further preferably, the difference between the refractive index of the intermediate film 23 and the refractive index of the internal glass panel 21 and the external glass panel 22 is no more than 0.05, for example, a common-used PVB film may be selected as the intermediate film. The laminated glass 2 as shown in
[0036] The p-polarized light 11 of the present disclosure is incident from the air to the surface 211 of the internal glass panel 21 distal to the intermediate film 23 at an angle of 57 degrees (i.e. Brewster's angle θ.sub.B), such that the reflection on the first surface 211 may be prevented. The Brewster's angle θ.sub.B herein is relevant to refractive index of a specific optical material. As for a common material used for the front windshield of the automobile, the Brewster's angle θ.sub.B is approximately 57 degrees. More strictly, the Brewster's angle θ.sub.B is also relevant to the wavelength of the p-polarized light, while its impact is quite small in the present disclosure. Generally, the Brewster's angle θ.sub.B may be regarded as a constant in the range of visible light wavelength (380-780 nm). As shown in
[0037] The transparent nanofilm 3 can reflect part of the incident p-polarized light 11. The material of the metallic layer in the transparent nanofilm 3 may be any material which can reflect the p-polarized light 11, such as (but not limited to) silver (Ag), gold (Au), copper (Cu), aluminum (Al), etc. The silver or a silver-containing alloy is preferable in the present disclosure, and the silver-containing alloy is preferably an alloy containing silver with at least one of gold, aluminum, copper. The silver is used in the embodiments of present disclosure, and the protection scope of the present disclosure is not be limited by the thickness of the silver in the embodiments.
[0038] In order to ensure the usage environment for the transparent nanofilm 3 and protect the transparent nanofilm 3 from acid rain, dust, wiper friction, alkaline cleaner, etc., as shown in
[0039] Likewise, in order to ensure the usage environment for the transparent nanofilm 3 and protect the transparent nanofilm 3 from acid rain, dust, wiper friction, alkaline cleaner, etc., as shown in
[0040] The transparent nanofilm 3 of the present disclosure may comprise at least two dielectric layers and at least one metallic layer each located between the two dielectric layers, and may even comprise a barrier layer and/or a protective layer, etc. The specific structure of the above film does not affect the protection scope of the present disclosure, and therefore is not described in detail herein. According to the requirement of actual application, the quantity of the metallic layers in the transparent nanofilm may be variant, especially at least one common-used silver layer or silver-containing alloy layer, when as the metallic layer, may comprise one silver layer, two silver layers, three silver layers, or even more. The dielectric layers are made from ZnSnMgO.sub.x, ZnSnO.sub.x, ZnO, SnO.sub.2, TiO.sub.2, Si.sub.3N.sub.4, AlN, or the like. The transparent nanofilm in the present disclosure may have an optimized material and thickness, so as to withstand subsequent high-temperature heat treatment or other manufacturing process, such that the completed head-up display system can have an optical performance meeting the standard of automobile glass, and thus, disadvantages of pure metallic layer, such as poor durability, bad optical appearance or the like may be thoroughly overcome. The head-up display system according to the present disclosure, which comprises the transparent nanofilm 3 comprising one silver layer, has a transmissivity for visible light (TL) no less than 70% and a direct transmissivity for solar energy (TE) no more than 50%. The head-up display system, which comprises the transparent nanofilm 3 comprising two silver layers, has a transmissivity for visible light (TL) no less than 75% and a direct transmissivity for solar energy (TE) no more than 47%. The head-up display system, which comprises the transparent nanofilm 3 comprising three silver layers, has a transmissivity for visible light (TL) no less than 70%, a direct transmissivity for solar energy (TE) no more than 34%, and a total transmissivity for solar energy (Tts) not more than 40%. Moreover, the appearance color may be adjusted to a delightful neutral color, light blue, light blue-green or light purple as required.
[0041] As shown in
[0042] Curve A0 is extremely close to 0, indicating that the glass without film is extremely weak in reflecting the incident p-polarized light. Curve A1 showing that a spectral curve of the reflectivity, of the head-up display system comprising the transparent nanofilm comprising one silver layer, for the p-polarized light is relatively flat over the visible light wavelength range (400-700 nm) which can be sensed by human eyes, and the reflectivity is higher than 10%. Therefore, according to Curve A1 and the sensibility of human eyes for the p-polarized light wavelength and comfortability, preferably, when the transparent nanofilm 3 comprises one metallic layer (such as silver layer), the color of the p-polarized light 11 generated by the projection light source 1 may be at least one selected from a group consisting of red, green and blue, for example, a combination of red, green and blue which may achieve full-color display.
[0043] Curve A2 shows that the reflectivity spectrum, of the head-up display system comprising the transparent nanofilm comprising two silver layers, for the p-polarized light is mainly in the blue light range (450-500 nm) and green light range (500-550 nm), and thus a monochrome (blue or green) display or dichromatic (blue and green) display may be achieved by selecting a suitable p-polarized light wavelength. Meanwhile, in contrast with Curve A1, the reflectivity for the p-polarized light in Curve A2 is relatively small in the blue and green ranges, and by means of increasing the luminance of the projection light source 1, the displayed images may be clearly visible in the sunlight. Therefore, according to Curve A2 and the sensibility of human eyes for the p-polarized light wavelength and comfortability, preferably, when the transparent nanofilm 3 comprises two metallic layers (such as silver layers), the color of the p-polarized light 11 generated by the projection light source 1 may be at least one selected from a group consisting of green and blue. For example, when the projection light source 1 is a broadband light source (such as TFT-LCD screen with a LED backlight), the dichromatic display of blue and green may be achieved.
[0044] Curve A3 showing that a spectral curve of the reflectivity, of the head-up display system comprising the transparent nanofilm comprising three silver layers, for the p-polarized light is not flat, however, the head-up display may also be achieved by selecting a suitable wavelength range in the visible light wavelength range (400-700 nm) which can be sensed by human eyes, such as the blue light wavelength 450-500 nm, the green light wavelength 500-550 nm and the red light wavelength 630-680 nm. Likewise, in contrast with Curve A1, the reflectivity for the p-polarized light in Curve A3 is relatively low, and by means of increasing the luminance of the projection light source 1, the displayed images may be clearly visible in the sunlight. Therefore, according to Curve A3 and the sensibility of human eyes for the p-polarized light wavelength and comfortability, preferably, when the transparent nanofilm 3 comprises three metallic layers (such as silver layers), the color of the p-polarized light 11 generated by the projection light source 1 may be at least one selected from a group of consisting of red, green and blue, for example, a combination of red, green and blue which may achieve full-color display.
[0045] In rainy or hazy weather, the internal and external surfaces of the front windshield of the automobile are readily covered by a water layer. Since the refractive index of water and glass is different, the p-polarized light may be reflected on the interface of the water layer contacting the glass. As shown in
[0046] As for the disadvantage that, as shown in
[0047] To more detailedly and more persuasively explain the concept of the present disclosure, some examples are provided below for detailed description.
Examples 1-3 and Comparative Example 1
[0048] A sheet of soda-lime-silica float glass having a thickness of 2.1 mm manufactured by FUYAO GLASS INDUSTRY GROUP CO., LTD. is adopted as a substrate, and after processes of cutting, edging, washing and drying, etc., the substrate is delivered to a magnetron sputtering line for film deposition. Dielectric layers and silver layers is deposited on the substrate according to the following settings:
Example 1
[0049] glass substrate/Si.sub.3N.sub.4 30 nm/TiO.sub.2 5 nm/ZnO 8 nm/Ag 11.9 nm/NiCrO.sub.x 3 nm/ZnSnMgO.sub.x 38 nm/Si.sub.3N.sub.4 5 nm;
Example 2
[0050] glass substrate/Si.sub.3N.sub.4 23 nm/ZnO 7 nm/Ag 10 nm/NiCrO.sub.x 2 nm/ZnO 7 nm/Si.sub.3N.sub.4 63 nm/ZnO 7 nm/Ag 10 nm/NiCrO.sub.x 2 nm/ZnO 8 nm/ZnSnMgO.sub.x 31 nm/Si.sub.3N.sub.4 4 nm;
Example 3
[0051] glass substrate/Si.sub.3N.sub.4 22 nm/ZnO 7 nm/Ag 10 nm/Zr 1 nm/ZnO 7 nm/Si.sub.3N.sub.4 58 nm/ZnO 7 nm/Ag 10 nm/Zr 1 nm/ZnO 7 nm/Si.sub.3N.sub.4 62 nm/ZnO 7 nm/Ag 10 nm/Zr 1 nm/ZnO 9 nm/ZnSnMgO.sub.x 30 nm/Si.sub.3N.sub.4 4 nm.
[0052] After finishing the film deposition, the glass is molded in an automobile glass high-temperature molding process together with another sheet of soda-lime-silica float glass as a matching substrate having a thickness of 2.1 mm manufactured by FUYAO GLASS INDUSTRY GROUP CO., LTD. A colorless PVB film having a thickness of 0.76 mm is sandwiched between them, and then high-pressure lamination is performed in an autoclave. After other processes such as accessory installation, laminated glass comprising a transparent nanofilm may be manufactured.
[0053] In the comparative example 1, an ordinary flat laminated glass without film is adopted, and has a structure consisting of two sheets of float glass each having a thickness of 2.1 mm and a colorless PVB film sandwiched therebetween and having a thickness of 0.76 mm. All the processes except the film deposition are the same as aforementioned.
[0054] The projection light source in each of the head-up display systems in the examples 1-3 and the comparative example 1 may be a TFT-LCD projector with a LED backlight which can generate p-polarized light, and comprises a plurality of reflectors. The location of the projector and the incident direction of the emitting light are adjusted such that the displayed images visible to an observer is clearest. When imaging on the glass in the comparative example 1, a resin half-wave plate may be added between the projector and the glass such that the polarization direction may be changed into s-polarization direction to improve the imaging luminance, while in the examples 1-3, the incident light is still the p-polarized light. The polarized light generated by the projection light source in each of the head-up display systems in the examples 1-3 and the comparative example 1 is incident at the Brewster's angle θ.sub.B of 57 degrees, while other setting parameters and display quality are all as shown in table 1.
TABLE-US-00001 TABLE 1 the head-up display systems and the display quality thereof in the examples 1-3 comparative example 1 example 1 example 2 example 3 transparent type without film transparent transparent transparent nanofilm nanofilm nanofilm nanofilm comprising one comprising two comprising three silver layer silver layers silver layers location the third surface the fourth surface the fourth surface polarization direction S P P P color of polarized light white white two colors of green blue and green display quality serious double clear without a clear without a clear without a images ghost image ghost image ghost image
[0055] It may be known from the table 1 that the head-up display systems in the examples 1-3 can prevent double images, and can clearly display the images. Furthermore, the incident angle of the p-polarized light may be deviated from 57 degrees (Brewster's angle θ.sub.B), for example, the incident angle of the p-polarized light in the example 1 may be increased to approximately 68 degrees, while the images are still clear without a visible ghost image; the incident angle of the p-polarized light in the example 2 and the example 3 may be set to be 62 degrees, while the images are still clear without a visible ghost image.
Examples 4-6
[0056] A sheet of soda-lime-silica float glass having a thickness of 2.1 mm manufactured by FUYAO GLASS INDUSTRY GROUP CO., LTD. is adopted as a substrate, and after the processes of cutting, edging, washing and drying, etc., the glass is molded in the automobile glass high-temperature molding process together with another sheet of soda-lime-silica float glass as a matching substrate having a thickness of 2.1 mm manufactured by FUYAO GLASS INDUSTRY GROUP CO., LTD. Before lamination, a high-transparent polyester (PET) film comprising a transparent nanofilm including one silver layer is disposed on at least part of the surface of the molded front windshield. In the example 4, as shown in
[0057] The p-polarized light source in each of the examples 4-6 may be a TFT-LCD projection light source with a LED backlight which can generate p-polarized light. The p-polarized light generated by the projection light source in each of the head-up display systems in the examples 4-6 is incident at the Brewster's angle θ.sub.B of 57 degrees, while the types and locations of the transparent nanofilms, the colors of the p-polarized light and the resulting display quality are all as shown in table 2.
TABLE-US-00002 TABLE 2 the head-up display systems and the display quality thereof in the examples 4-6 example 4 example 5 example 6 transparent type high-transparent high-transparent high-transparent nanofilm polyester (PET) film polyester (PET) film polyester (PET) film location the third or fourth the first surface between two PVB surface films color of p-polarized light white white white display quality clear without a ghost clear without a ghost clear without a ghost image image image
[0058] It may be known from the table 2 that the head-up display systems in the examples 4-6 can prevent double images, and can clearly display the images.
Examples 7-8
[0059] The example 7 and the example 8 are similar to the example 2 and the example 3, respectively, while the difference is that as shown in
[0060] The structure of the auxiliary transparent nanofilm 52 of the auxiliary film 5 in the example 7 is: PET film/ZnSnO.sub.x 27 nm/ZnO 7 nm/Ag 10 nm/Ti 1 nm/ZnO 8 nm/ZnSnO.sub.x 21 nm.
[0061] The structure of the auxiliary transparent nanofilm 52 of the auxiliary film 5 in example 8 is: PET film/ZnSnO.sub.x 26 nm/ZnO 10 nm/Ag 10 nm/Ti 1 nm/ZnO 9 nm/ZnSnO.sub.x 39 nm.
[0062] The p-polarized light generated by the projection light source in each of the head-up display systems in the examples 7-8 is incident at the Brewster's angle θ.sub.B of 57 degrees, and the p-polarized light is of full-color display. Meanwhile, the relevant technical parameters of the nature light incident at normal incidence and at an angle of 60° are listed respectively, as shown in the table 3. Moreover,
TABLE-US-00003 TABLE 3 the head-up display systems and technical parameters thereof in the examples 7-8 example 7 example 8 types of transparent nanofilm transparent nanofilm transparent nanofilm comprising two comprising three silver layers silver layers whether additionally disposing an auxiliary film or not no yes no yes nature incident at transmissivity for visible 75.96 72.85 72.15 68.68 light normal light (TL %) incidence reflectivity for visible 14.96 15.06 11.94 15.67 light (RL %) reflected color L* 45.93 45.83 41.34 46.69 on glass surface a* −7.63 −3.46 −5.11 −3.49 b* −8.64 −2.07 −8.45 −6.08 incident at transmissivity for visible 71.06 66.54 66.77 60.18 an angle of light (TL %) 60° degrees reflectivity for visible 18.37 19.97 16.22 20.07 light (RL %) reflected color L* 50.31 51.92 47.46 52.05 on glass surface a* −3.96 −0.45 2.15 2.07 b* −8.79 −2.46 −4.11 −2.45 p- incident at reflectivity for visible 4.75 8.75 4.55 10.86 polarized an angle of light (RL %) light 57° degrees reflected color L* 27.38 35.92 25.82 39.45 on glass surface a* −10.36 −0.14 −6.39 −2.90 b* −26.58 −9.89 −8.51 −1.94
[0063] It may be known from the table 3 and
[0064] The embodiments of the present disclosure listed above describe the structure of the head-up display systems, while the deposition process and parameters of the film, specific manufacturing processes and parameters of the laminated glass are not described therein. It may be understood that those not described herein are familiar to persons skilled in the art, and therefore, does not affect the protection scope of the present disclosure.
[0065] A detailed description is hereinbefore provided for the head-up display system according to the present disclosure, and several embodiments are listed for explanation. However, the present disclosure is not limited by the aforementioned embodiments and corresponding examples. Therefore, any improvements, equivalent modifications and substitutions, etc. within the spirit and principle of the present disclosure fall within the protection scope of the present disclosure.