Internal combustion engine with exhaust-gas purification system, and method for purifying the exhaust gas from an internal combustion engine
RE046512 · 2017-08-15
Assignee
Inventors
Cpc classification
F01N3/206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/9495
PERFORMING OPERATIONS; TRANSPORTING
F01N3/0842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0821
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2250/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/0871
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2250/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust-gas purification system and method are provided for an internal combustion engine having an NOx storage catalytic converter and a downstream SCR catalytic converter. The NOx storage catalytic converter can be supplied in a first operating mode with an oxidizing exhaust gas and in a second operating mode with a reducing exhaust gas. A third operating mode is provided between the first operating mode and the second operating mode, in which an exhaust gas which has a lower content of oxidizing constituents than the first operating mode and a lower content of reducing constituents than the second operating mode can be supplied to the NOx storage catalytic converter to improve NH.sub.3 production at the start of converter regeneration.
Claims
.[.1. A method for purifying the exhaust gas from an internal combustion engine having an exhaust-gas purification system including a nitrogen oxide storage catalytic converter and an SCR catalytic converter downstream of the nitrogen oxide storage catalytic converter, comprising the steps of: supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents; supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of reducing constituents; and supplying the nitrogen oxide storage catalytic converter, between the oxidizing constituents supplying step and the reducing constituents supplying step, with an exhaust gas which has a lower content of oxidizing constituents than in the oxidizing constituents supplying step and a lower content of reducing constituents than in the reducing constituents supplying step, wherein the step between the oxidizing constituents supplying step and the reducing constituents supplying step is terminated at the earliest when the nitrogen oxide storage catalytic converter is predominantly filled by exhaust gas delivered in step between the oxidizing constituents supplying step and the reducing constituents supplying step..].
.[.2. The method as claimed in claim 1, wherein the nitrogen oxide storage catalytic converter is formed as a parallel arrangement of a first nitrogen oxide storage catalytic converter element and a second nitrogen oxide storage catalytic converter element, and the first nitrogen oxide storage catalytic converter element and the second nitrogen oxide storage catalytic converter element are operated alternately by switching of a switching device arranged to selectively direct exhaust gas into said elements..].
.[.3. A method for purifying the exhaust gas from an internal combustion engine having an exhaust-gas purification system including a nitrogen oxide storage catalytic converter and an SCR catalytic converter downstream of the nitrogen oxide storage catalytic converter, comprising the steps of: supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents; supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of reducing constituents; and supplying the nitrogen oxide storage catalytic converter, between the oxidizing constituents supplying step and the reducing constituents supplying step, for a predetermined period with a constant exhaust gas composition which has a lower content of oxidizing constituents than in the oxidizing constituents supplying step and a lower content of reducing constituents than in the reducing constituents supplying step, wherein in step of supplying the nitrogen oxide storage catalytic converter between the oxidizing constituents supplying step and the reducing constituents supplying step, an air/fuel ratio which set to control exhaust gas composition is set to be slightly greater than 1, such that the oxidizing constituents in the exhaust gas have an oxygen excess of 1% or less..].
.[.4. The method as claimed in claim 3, wherein the air/fuel ratio is approximately 1.05..].
.Iadd.5. A method for purifying the exhaust gas from an internal combustion engine having an exhaust-gas purification system including a nitrogen oxide storage catalytic converter and an SCR catalytic converter downstream of the nitrogen oxide storage catalytic converter, comprising the steps of: supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents; flushing the nitrogen oxide storage catalytic converter with lean exhaust gas after supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents, wherein the internal combustion engine is a diesel engine and the exhaust gas is diesel exhaust gas, and wherein the lean exhaust gas of the flushing step is generated by one of post-injecting fuel into one or more cylinders of the diesel engine; throttling intake air of the diesel engine; and increasing an exhaust gas recirculation rate of the diesel engine; and supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of reducing constituents after the flushing step is completed, wherein the lean exhaust gas supplied during the flushing step has a lower content of oxidizing constituents than the exhaust gas supplied in the oxidizing constituents supplying step and a lower content of reducing constituents than in the exhaust gas supplied in the reducing constituents supplying step, wherein the flushing step is terminated at the earliest when the nitrogen oxide storage catalytic converter is predominantly filled by the lean exhaust gas of the flushing step, wherein the fuel is post-injected in an expansion stroke of the one or more cylinders between an approximately 20° and 120° crank angle after top dead center. .Iaddend.
.Iadd.6. A method for purifying the exhaust gas from an internal combustion engine having an exhaust-gas purification system including a nitrogen oxide storage catalytic converter and an SCR catalytic converter downstream of the nitrogen oxide storage catalytic converter, comprising the steps of: supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents; flushing the nitrogen oxide storage catalytic converter with lean exhaust gas after supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of oxidizing constituents, wherein the internal combustion engine is a diesel engine and the exhaust gas is diesel exhaust gas, and wherein the lean exhaust gas of the flushing step is generated by one of post-injecting fuel into one or more cylinders of the diesel engine; throttling intake air of the diesel engine; and increasing an exhaust gas recirculation rate of the diesel engine; and supplying the nitrogen oxide storage catalytic converter with exhaust gas containing an excess of reducing constituents after the flushing step is completed, wherein the lean exhaust gas supplied during the flushing step has a lower content of oxidizing constituents than the exhaust gas supplied in the oxidizing constituents supplying step and a lower content of reducing constituents than in the exhaust gas supplied in the reducing constituents supplying step, wherein the flushing step is terminated at the earliest when the nitrogen oxide storage catalytic converter is predominantly filled by the lean exhaust gas of the flushing step, wherein the fuel is post-injected in an exhaust stroke of the one or more cylinders. .Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION
(5)
(6) Although the internal combustion engine 1 may also be designed as a spark-ignition engine capable of running in lean-burn mode, the text which follows assumes that the internal combustion engine 1 is a diesel engine. The cylinders of the diesel engine 1 in this case, by way of example, release their exhaust gas to the exhaust pipe 3 via a common exhaust manifold 2. Sensors (not shown here) for recording the exhaust-gas composition and the temperature of the exhaust gas and of the catalytic converters 4, 5 are expediently provided. These sensors can serve as signal transmitters for example for controlling the air/fuel ratio of the air/fuel mix which is burnt in the cylinders of the diesel engine 1. An engine control unit, which is not illustrated for the sake of clarity, is provided for the purpose of controlling the diesel engine 1. Of course, further components (not illustrated here), such as for example an exhaust-gas turbo charger or an exhaust-gas recirculation, can be assigned to the diesel engine 1. The diesel engine 1 can preferably be actuated in such a way that it can be operated with changing air/fuel ratios λ.sub.M. The air/fuel ratio λ.sub.M is to be understood, in the usual way, as meaning the stoichiometry ratio of the fuel and combustion air fed to the cylinders of the diesel engine. λ Values greater than 1 correspond to lean-burn operation of the diesel engine, and λ values less than 1 correspond to rich-burn operation of the diesel engine. Accordingly, a lean exhaust gas with an excess of constituents with an oxidizing action, such as in particular oxygen, results from lean-burn engine operation, and a rich exhaust gas containing an excess of reducing constituents, such as for example carbon monoxide, hydrogen and hydrocarbons, results during a rich-burn engine mode. In the text which follows, the exhaust-gas composition is characterized by the air/fuel ratio λ.sub.A analogously to the definition given above.
(7) The nitrogen oxide storage catalytic converter 4 has the ability to accumulate NOx which is present in the exhaust gas under oxidizing conditions, primarily by chemical bonding in nitrate form to the coating material. During this operating mode, which is referred to below as the first operating mode, increasing saturation occurs, and consequently, the nitrogen oxide storage catalytic converter has to be regenerated again from time to time during what is known as nitrate regeneration. During this regeneration, accumulated NOx is released again under reducing conditions and largely converted into nitrogen and NH.sub.3. In the text which follows, the operating conditions which are set in this case are referred to below overall as the second operating mode. To allow use to be made of the NOx purifying action of the nitrogen oxide storage catalytic converter 4, therefore, a constant switch between the first operating mode with an oxidizing exhaust-gas composition with an air/fuel ratio λ.sub.A greater than one and the second operating mode with an air/fuel ratio λ.sub.A less than one is required. For reasons of fuel consumption, however, the aim is for the lean-burn operating mode to take up a large proportion of the time. Accordingly, it is desirable for the provision of a reducing exhaust-gas composition, and accordingly a low level of reducing agents, is desirable for a relatively low proportion of the time. The oxidizing exhaust-gas composition in the first operating mode is inevitably achieved during normal lean-burn operating of the diesel engine 1. The supply of reducing exhaust gas to the nitrogen oxide storage catalytic converter 4 in the second operating mode can be achieved by means of rich-burn operation of the diesel engine 1 or by post-engine enrichment of the exhaust gas, as is explained in more detail below.
(8) The SCR catalytic converter 5 arranged downstream of the nitrogen oxide storage catalytic converter 4 has the property, which is also known for example from power plant engineering, of being able to accumulate NH.sub.3 under reducing conditions and of being able to make use of this accumulated NH.sub.3 and any NH.sub.3 which is supplied, under oxidizing conditions, as a reaction partner in a selective catalytic reduction reaction, forming nitrogen, for the chemical reduction of NOx.
(9) The latter property is utilized in particular in order to render NOx supplied to the SCR catalytic converter 5 harmless. The SCR catalytic converter 5 receives NOx, in the arrangement shown in
(10) According to the invention, impeding of the NH.sub.3 formation is avoided by the oxygen content of the exhaust gas which is present in the cavities of the nitrogen oxide storage catalytic converter 4 being lowered prior to reducing conditions being set in the nitrogen oxide storage catalytic converter 4. This is achieved by a third operating mode, in which the nitrogen oxide storage catalytic converter 4 is supplied with an exhaust gas which has a lower oxygen content than in the first operating mode and a lower reducing agent content than in the second operating mode, being set in terms of time after the first operating mode and before the second operating mode.
(11) The text which follows, with reference to
(12) If, as the NOx saturation of the nitrogen oxide storage catalytic converter 4 increases, an NOx slippage which has risen to unacceptable levels is established by sensor means, at time t0 the engine is switched to the third operating mode III. In this operating mode, an exhaust gas with a much lower oxygen content than in the first operating mode I is supplied to the nitrogen oxide storage catalytic converter 4. This is preferably achieved by resetting the diesel engine operating mode to an air/fuel ratio λ.sub.M which is slightly above 1.0, for example λ.sub.M=1.05. For this purpose, it is advantageous for a postinjection of fuel to be carried out in one or more cylinders of the diesel engine 1, preferably in the expansion stroke between approximately 20° and 120° crank angle after top dead center or in the exhaust stroke. In addition, intake-air throttling of the diesel engine 1 and/or an increase in the exhaust-gas recirculation rate may be advantageous. Under these conditions, the exhaust gas fed to the nitrogen oxide storage catalytic converter 4 has an oxygen excess of 1% or less and a weakly oxidizing action.
(13) During this method step, the exhaust gas with a high oxygen content from the first operating mode I which was previously set is flushed out of the cavities of the nitrogen oxide storage catalytic converter 4. While the slight excess of oxygen is present in the exhaust gas, there is as yet no or no significant reduction of accumulated nitrogen oxides in the nitrogen oxide storage catalytic converter 4. The third operating mode III which is set is preferably terminated at a time t1 at which the flushing operation has concluded and the cavities of the nitrogen oxide storage catalytic converter 4 have predominantly been filled with the low-oxygen, low-reducing-agent exhaust gas provided in the third operating mode III.
(14) Then, at time t1, in a further method step the engine is switched to the second operating mode II, and a reducing exhaust gas with an air/fuel ratio λ.sub.A of preferably between 0.80 and 0.95 is supplied to the nitrogen oxide storage catalytic converter 4, during which period the nitrate regeneration of the nitrogen oxide storage catalytic converter 4 is carried out. A relatively large proportion of the NOx which has accumulated in the nitrogen oxide storage catalytic converter 4 is reduced to form NH.sub.3 and supplied to the downstream SCR catalytic converter 5, where it is accumulated.
(15) To provide the exhaust gas containing reducing agent in the second operating mode II, it is possible to provide for a corresponding lowering of the air/fuel ratio λ.sub.M of the overall air/fuel mix fed to the diesel engine 1. In this case, the diesel engine 1 overall is operated in a correspondingly rich-burn mode with an air/fuel ratio λ.sub.M which corresponds to the air/fuel ratio λ.sub.A of the exhaust gas. For this purpose, as described above, it is likewise possible to perform a postinjection of fuel and if appropriate at the same time throttling on the air supply side. However, it is also possible to provide for the enriching of the exhaust gas supplied to the nitrogen oxide storage catalytic converter 4 with reducing agents to be carried out in such a way that only a predeterminable proportion of the cylinders of the diesel engine 1 are operated in rich-burn mode, while the remainder of the cylinders continue to be operated with the air/fuel ratio which has been set in the preceding third operating mode III.
(16) Furthermore, a separate gas delivery unit (not shown in
(17) The second operating mode II is terminated at time t2, and in a further method step the conditions of the first operating mode I are reset when the nitrate regeneration of the nitrogen oxide storage catalytic converter 4 has ended. This can be established by sensor means or initiated by a corresponding calculation model.
(18) The purification action of the exhaust-gas purification system, in the context of the method steps explained, can be improved further if a catalytic converter element with an oxidation catalyst action (not illustrated in
(19)
(20) It is provided that the fuel reformer 6 can be operated with an air/fuel ratio λ.sub.R which varies within wide limits. Preferred operating modes are in this case operation with a low excess of air, i.e. with an air/fuel ratio of approximately λ.sub.R=1.05 or less, and an operating mode with a relatively high excess of fuel, approximately corresponding to λ.sub.R=0.5 or less. In the former case, it generates a weakly oxidizing gas with a low oxygen content of approximately 0.5%, while in the latter case it generates a virtually oxygen-free reducing gas with a relatively high reducing agent content. It is preferable for the reducing gas to have a high hydrogen content, which is achieved, for example, by a catalytically assisted reforming process, if appropriate utilizing the water gas shift reaction. The text which follows refers for the sake of simplicity to an oxidizing or reducing reformer gas.
(21) The text which follows explains a preferred way of operating the arrangement illustrated in
(22) If the purging operation is concluded, as is the case after a quantity of reformer gas determined by the available geometries has been supplied, the first nitrogen oxide storage catalytic converter element 4a, with an unchanged setting of the switching device 6, is acted on by reducing, oxygen-free reformer gas and is therefore operated in the second operating mode II. As a result, the nitrate regeneration of the first nitrogen oxide storage catalytic converter element 4a is set in motion, with a particularly high proportion of the accumulated NOx being reduced to NH.sub.3 on account of the preceding flushing operation. This NH.sub.3 is supplied to the downstream SCR catalytic converter 5, where it is accumulated. It is advantageous that only a small stream of reformer gas has to be provided for the purpose of nitrate regeneration of the first nitrogen oxide storage catalytic converter element 4a, which has been predominantly isolated from the exhaust-gas stream of the diesel engine 1. Therefore, the reducing reformer gas has a correspondingly long residence time in the first nitrogen oxide storage catalytic converter element 4a, which likewise improves the NH.sub.3 yield. To further boost the NH.sub.3 yield, it is advantageous if the reformer gas supplied to the first nitrogen oxide storage catalytic converter element 4a in the second operating mode II has a high hydrogen content.
(23) When it is established that the nitrate regeneration of the first nitrogen oxide storage catalytic converter element 4a has concluded, either by sensor means or on a model basis, the switching device 6 is switched back, so that the lean exhaust gas output by the diesel engine 1 is once again passed primarily via the first nitrogen oxide storage catalytic converter element 4a.
(24) The second nitrogen oxide storage catalytic converter element 4b is operated in a time-offset, complementary fashion with respect to the operating modes I, II, III which have been set for the first nitrogen oxide storage catalytic converter element 4a. When the first operating mode I is set for the first nitrogen oxide storage catalytic converter element 4a, therefore, the second nitrogen oxide storage catalytic converter element 4b is operated in the second operating mode II or in the third operating mode III. The procedures which have been explained above are carried out in a similar form.
(25)
(26) The embodiment illustrated in
(27) The heat of reaction which is released at the respective oxidation catalytic converter element 7a, 7b during the oxidation of reducing agent which takes place there can advantageously be used for heat management of the downstream nitrogen oxide storage catalytic converter element 4a, 4b. For this purpose, it is expedient for the switching device to be of continuously variably adjustable design. In this way, predeterminable quantities of the exhaust gas output by the lean-burn diesel engine 1 can be passed into the exhaust pipe branch 3a, 3b of the nitrogen oxide storage catalytic converter element 4a, 4b which is operating in the second operating mode II or in the third operating mode III. As a result, the heat of reaction released in the oxidation catalytic converter element 7a, 7b can be used to heat the respective nitrogen oxide storage catalytic converter element 4a, 4b to the optimum operating temperature. In particular, this also allows increased heating, for example to carry out a sulfur regeneration.
(28) It may furthermore be advantageous for a gas delivery device designed as a fuel metering device, which can be used to supply liquid or vaporized fuel to the exhaust gas on the inlet side of the oxidation catalytic converter elements 7a, 7b, to be provided instead of the reformer 8 for each of the exhaust pipe branches 3a, 3b. The conditions in the exhaust pipe branches 3a, 3b which are required for the individual operating modes I, II, III can be set by supplying fuel with quantitative open-loop or closed-loop control in conjunction with a correspondingly set supply of lean exhaust gas via the switching device 6.
(29) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.