METHOD FOR TESTING A GAS SENSOR AND GAS-MEASURING DEVICE WITH A TESTING DEVICE FOR TESTING A GAS SENSOR
20170269026 · 2017-09-21
Inventors
Cpc classification
G01N27/4163
PHYSICS
International classification
G01N27/414
PHYSICS
Abstract
A method for testing a gas sensor and a gas-measuring device with a testing device for testing the gas sensor provides an improved analysis and evaluation of states of gas sensors. Due to a testing of a gas admission element, by monitoring measuring signals (35, (38) in a time course (400) in conjunction with dispensing (91, 91′, 91″) a quantity of test substance, it is made possible to check whether a gas supply to the gas sensor is possible (to check if the gas diffusion path is open) and given.
Claims
1. A method for testing at least one gas admission element of a gas sensor or of a gas-measuring arrangement with at least one gas sensor, the method comprising the steps of: providing a control unit to carry out a continuous measuring operation controlled by the control unit; with the control unit bringing about a dispensing of a quantity of test substance, by means of a test gas dispensing unit arranged downstream of the gas admission element and upstream of a sensor-measuring arrangement, to the sensor-measuring arrangement arranged in the gas sensor; with the control unit prompting a continuous detection of a plurality of measured signals of the gas sensor and prompting a storage of the plurality of measured signals, as a set of measured signals over a predefined detection time, in a memory and a storage of corresponding time information in the memory for at least some measured signals of the set of measured signals; with the control unit determining a maximum of the measured signals and determining a detection time of the maximum of the measured signals from the set of measured signals; with the control unit selecting at least one additional measured signal of the gas sensor, which is spaced in time and follows the detection time of the maximum of the measured signals from the set of measured signals, over a predefined detection time on the basis of the time information; with the control unit comparing the at least one additional measured signal with the maximum of the measured signals; and with the control unit determining, on the basis of the comparison of the maximum of the measured signals with the at least one additional measured signal, whether the gas admission element is ready to operate for a feed of air, gas or gas mixture from a measuring environment and determining an indicator of readiness of the gas sensor or of the gas-measuring arrangement with the at least one gas sensor or of both the gas sensor and of the gas-measuring arrangement with the at least one gas sensor to operate.
2. A method in accordance with claim 1, wherein the dispensing of the quantity of liquid test substance by the test gas dispensing unit to the sensor-measuring arrangement in the gas sensor is brought about by the control unit such that the control unit activates the test gas dispensing unit in a time course at a first, activation time.
3. A method in accordance with claim 1, wherein the dispensing of the quantity of liquid test substance by the test gas dispensing unit to the sensor-measuring arrangement in the gas sensor is brought about by the control unit such that the control unit activates the test gas dispensing unit for dispensing the quantity of liquid test substance in a time course at the first, activation time and the control unit deactivates the dispensing of the quantity of liquid test substance by the gas dispensing unit at a second, deactivation time, which second, deactivation time is spaced in time from and follows the first, activation time.
4. A method in accordance with claim 3, wherein a size or a volume or both a size and a volume of the gas sensor is taken into account by the control unit for the second, deactivation time in the time course.
5. A method in accordance with claim 1, wherein a size or a volume or both a size and a volume of the gas sensor is taken account by the control unit when dispensing the portion of liquid test substance by means of the test gas dispensing unit.
6. A method in accordance with claim 1, wherein a size or a volume or both a size and a volume of the gas sensor, a number of gas admission elements, a thickness of one or more gas admission elements, a pore size of one or more gas admission elements an area or a diameter of the gas admission element, or any combination of a size, a volume, a number of gas admission elements, a thickness of one or more gas admission elements, a pore size of one or more gas admission elements an area or a diameter of the gas admission element are taken into account by the control unit for setting the duration of the predefined detection time.
7. A method in accordance with claim 1, wherein a substitute signal is generated by the control unit for setting a time of an interruption of the continuous measurement for bringing about a dispensing of a quantity of test substance.
8. A method in accordance with claim 1, wherein a status signal is determined or provided by the control unit on a basis of the comparison of the at least one additional measured signal with the maximum of the measured signals or with the indicator of the readiness of the gas sensor or of the gas-measuring arrangement with the at least one gas sensor to operate.
9. A method in accordance with claim 8, wherein the status signal is provided by the control unit for an output unit, a central analysis system, a central alarm unit or a mobile display device and wherein an alarm signal or a message is outputted by the control unit, the output unit, the central analysis system the central alarm unit or the mobile output device.
10. A method in accordance with claim 9, wherein the alarm signal is provided by the output unit or by the control unit for an acoustic alarm generator for generating an acoustic alarm or for an optical signal generator for generating an optical or visually visible alarm.
11. A method in accordance with claim 9, wherein the message is provided by the output unit or by the control unit in a visible form on a display unit, a screen as an instruction, as a warning message or as an instruction in text form, graphic form or in a symbolic form.
12. A gas-measuring device comprising: at least one gas sensor with at least one sensor-measuring arrangement, wherein the gas sensor or the gas-measuring arrangement detects a gas concentration or a change in a gas concentration and comprises a gas admission element arranged upstream of the sensor-measuring arrangement; a test gas dispensing unit arranged downstream of the gas admission element in the gas sensor or in the gas-measuring arrangement; and a control unit and memory associated with the control unit wherein the control unit is configured to: bring about a dispensing of a quantity of test substance, by means of the test gas dispensing unit; prompt a continuous detection of a plurality of measured signals of the gas sensor and prompt a storage of the plurality of measured signals, as a set of measured signals over a predefined detection time, in the memory and store corresponding time information in the memory for at least some measured signals of the set of measured signals; determine a maximum of the measured signals and determine a detection time of the maximum of the measured signals from the set of measured signals; select at least one additional measured signal of the gas sensor, which is spaced in time and follows the detection time of the maximum of the measured signals from the set of measured signals, over a predefined detection time on the basis of the time information; compare the at least one additional measured signal with the maximum of the measured signals; and determine, on the basis of the comparison of the maximum of the measured signals with the at least one additional measured signal, whether the gas admission element is ready to operate for a feed of air, gas or gas mixture from a measuring environment and determining an indicator of readiness of the gas sensor or of the gas-measuring arrangement with the at least one gas sensor or of both the gas sensor and of the gas-measuring arrangement with the at least one gas sensor to operate.
13. A gas-measuring device in accordance with claim 12, wherein the test gas dispensing unit comprises a piezo dispensing element and a reservoir fluidically connected to the piezo dispensing element for storing a reserve quantity, wherein the control unit is configured to activate the piezo dispensing element at a first time.
14. A gas-measuring device in accordance with claim 12, wherein the test gas dispensing unit comprises a valve and a reservoir fluidically connected to the valve for storing the reserve quantity, wherein the control unit is configured to activate the valve at a first time and to deactivate the valve at a second time.
15. A gas-measuring device in accordance with claim 12, further comprising: an output unit; an optical alarm generator or an acoustic alarm generator or both an optical alarm generator and an acoustic alarm generator, wherein the optical alarm generator or the acoustic alarm generator are configured and provided to output an alarm signal in interaction with the control unit or with the output unit or both the control unit and the output unit.
16. A gas-measuring device in accordance with claim 14, wherein the output unit has an interface configured and provided to transmit the status signal to an analysis system in interaction with the control unit.
17. A gas-measuring device in accordance with claim 12, wherein the at least one sensor-measuring arrangement is configured as a combination of electrodes and an electrolyte in an electrochemical gas sensor; as a combination of radiation source and a detector element in an infrared optical gas sensor; as a combination of catalytically active or catalytically passive measuring elements or both catalytically active and catalytically passive measuring elements in a catalytic gas sensor or in a heat tone sensor; or as a gas species-specific and sensitive semiconductor element in a semiconductor gas sensor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0091] In the drawings:
[0092]
[0093]
[0094]
[0095]
[0096]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0097] Referring to the drawings,
[0098] In an embodiment of a gas-measuring arrangement 1 in a device in which a plurality of gas sensors are arranged as a gas sensor system 30, it is technically common and advantageous in many technical embodiments to provide a plurality of gas admission elements 8 arranged one after another in a row. It is thus conceivable that, downstream from the measuring environment 2, a first gas admission element acts as a flame protector or dust protector, followed by a second element preventing the entry of moisture and a third element 8 in the gas sensor proper protects, for example, the optical gas sensor 300 or a catalytic gas sensor 301 (
[0099] A test gas dispensing unit 9 is arranged at the optical gas sensor 300 downstream of the gas admission element 8 in this gas-measuring arrangement 1 according to
[0100] The control unit 3 receives measured signals 35, 38 from the optical gas sensor 300 and from the detector element in the optical gas sensor 300. Furthermore, the control unit 3 controls the infrared optical radiator in the optical gas sensor 300 by means of a control line 33. The measured signal 35, as well as a measured signal pattern 38 based on the measured signal 35 are transmitted by the control unit 3 to an output unit 80 by means of a data or signal line 92. The output unit 80 is configured to actuate an acoustic alarm generator, for example, a horn 40, or an optical alarm generator, for example, a lamp 50, by means of the signal and data line 92. Furthermore, the output unit 80 is configured by means of an interface 81 to transmit data, analysis results, sensor signals, data signals or processed measured signals 35, 38 to an analysis system 70 via signal and data lines 92 as well as control lines 91. A data bank 71, which can log states and events of tests of the gas-measuring arrangement 1, is preferably arranged in the analysis system 70. An operating and display unit (user interface) 60 is connected by the output unit 80 via a signal and data line 92. The operating and display unit 60 has a display screen 61, on which error messages as well as instructions for a user, as well as measured signals or measured values can be displayed. The control unit 3 and the test gas dispensing unit 9 cooperate in conjunction with a memory 32 arranged in the control unit 3 or with a memory 32 associated with the control unit 3 in a method for testing the gas-measuring arrangement 1, as is explained in more detail in
[0101]
[0102] The description of the functionality and the interaction of the control unit 3 with the test gas dispensing unit 9 can also be extrapolated, as is explained in connection with
[0103] The elements shown in
[0104] Unlike in
[0105]
[0106]
[0107]
[0108] A measured signal pattern 38 with a common signal rise and with differences in the signal pattern 38′, 38″ and 38′″ is shown in a first diagram 21 as a signal pattern of a measured signal S 35. The measured signal S 35 is scaled on the ordinate. A maximum A.sub.Max of the measured signals, a measured signal A selected as an example and exemplarily in the signal rise and measured signals A′ selected as examples in the signal pattern 38′, A″ in the pattern 38″ and A′″ are shown in a first diagram. The pattern of the control signal 91 is shown over the time course t 400 in the second diagram 22. The control signal 91 is generated by the control unit 3 (
[0109] A switching signal 91′ is sent by the control unit 3 (
[0110] In the meantime, the dispensing of the quantity of test substance 5 (
[0111] In case the gas admission element 8 (
[0112] The second diagram 22 shows the pattern of the control signal 91 over the time course t 400. This time course t 400 of the second diagram 22 is shown synchronously with the time course t 400 of the first diagram 21. Beginning with a time t.sub.0 410, a control signal 91′, which brings about the dispensing of the quantity of test substance 5 (
[0113] In the first diagram 21, the measured signal pattern 38′″ shows a pattern that belongs to a sensor-measuring arrangement with an optical gas sensor 300, a decaying measured signal S 35, because an optical gas sensor 300 has no measured gas consumption. As a result, the measured signal S 35 remains nearly constant after dispensing if no gas can escape from the gas sensor 30 (
[0114] In the first diagram 21, the measured signal pattern 38″ shows a pattern that belongs to a sensor-measuring arrangement with a catalytic gas sensor 301 or to an electrochemical gas sensor 302, a decaying measured signal S 35, which both a catalytic gas sensor 301 and an electrochemical gas sensor 302 have a measured gas consumption. As a result, the measured signal S 35 decays after dispensing even if no gas can escape from the gas sensor 30 (
[0115] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
APPENDIX
LIST OF REFERENCE DESIGNATIONS
[0116] 1, 1′, 1″, 1′″ Gas-measuring arrangement, gas-measuring device [0117] 2 Measuring environment [0118] 3 Control unit, electronic unit [0119] 5 Quantity of test substance (liquid), injected [0120] 6 Quantity of test substance (gaseous), evaporated [0121] 7 Gas supply [0122] 8 Gas admission element, diaphragm, protective grid, flame protection [0123] 9 Test gas dispensing unit [0124] 21 First diagram [0125] 22 Second diagram [0126] 30 Gas sensor system [0127] 32 Memory (RAM, ROM) [0128] 33 Control line [0129] 35 Measured signal S, measured signal line [0130] 36 Signal transmission unit [0131] 38 Measured signal pattern [0132] 37 Signal supply unit [0133] 40 Acoustic alarm generator (horn) [0134] 44 Timer/stop watch/chronometer [0135] 50 Optical alarm generator (lamp) [0136] 60 Operating and display unit (user interface) [0137] 61 Screen element [0138] 70 Analysis system [0139] 71 Data bank [0140] 80 Output unit [0141] 81 Interface [0142] 91, 91′, 91″ Control signal, control signal pattern, control line [0143] 92 Signal and data line [0144] 300 Optical gas sensor, IR multireflection cell [0145] 301 Catalytic gas sensor, heat tone sensor [0146] 302 Electrochemical gas sensor [0147] 303 Semiconductor gas sensor [0148] 304 Valve [0149] 305 Test substance reserve, tank, container, cylinder [0150] 306 Reserve quantity [0151] 400 x axis, time course t [0152] 401 Time t.sub.1, activation time [0153] 402 Time t.sub.2, deactivation time [0154] 410 Time t.sub.0