ILLUMINATION UNIT, METHOD FOR PRODUCING AN ILLUMINATION UNIT, CONVERTER ELEMENT FOR AN OPTOELECTRONIC COMPONENT, RADIATION SOURCE INLCUDING AN LED AND A CONVERTER ELEMENT, OUTCOUPLING STRUCTURE, AND OPTOELECTRONIC DEVICE
20220197041 · 2022-06-23
Inventors
Cpc classification
H01L2933/0091
ELECTRICITY
G02B1/002
PHYSICS
H01L33/44
ELECTRICITY
H01L2933/0083
ELECTRICITY
G02B27/0922
PHYSICS
H01L33/20
ELECTRICITY
H01L33/508
ELECTRICITY
H01L33/08
ELECTRICITY
H01L33/24
ELECTRICITY
International classification
G02B27/09
PHYSICS
G02B1/00
PHYSICS
Abstract
An illumination unit includes: at least one optoelectronic emitter unit which emits electromagnetic radiation via a light-emitting surface, and a photonic structure for beam shaping of the electromagnetic radiation before it exits via the light emitting surface, wherein the photonic structure shapes the electromagnetic radiation such that the electromagnetic radiation has a certain far field.
Claims
1-75. (canceled)
76. A lighting device, comprising: at least one optoelectronic emitter unit which emits electromagnetic radiation via a light emission surface; and a photonic structure for beam shaping the electromagnetic radiation before it exits via the light emitting surface, wherein the photonic structure shapes the electromagnetic radiation such that the electromagnetic radiation comprises a certain far field.
77. The lighting device according to claim 76, wherein the photonic structure is a one-dimensional photonic structure, in particular a one-dimensional photonic crystal.
78. The lighting device according to claim 76, wherein the photonic structure is formed as a one-dimensional photonic crystal in such a way that the radiated electromagnetic radiation is at least approximately collimated in a first spatial direction.
79. The lighting device according to claim 78, wherein a collimating optical system is arranged downstream of the light-emitting surface, as seen in the main radiation direction, the optical system being designed to collimate the electromagnetic radiation in a further, second spatial direction, which runs orthogonally to the first spatial direction.
80. The lighting device according to claim 76, wherein the photonic structure formed as a one-dimensional photonic crystal is configured in such a way that a main radiation direction of the electromagnetic radiation runs at an angle to the normal of the light emission surface, the angle not being equal to zero degrees.
81. The lighting device according to claim 80, wherein the photonic structure formed as a one-dimensional photonic crystal is arranged in a layer below the light-emitting surface, the one-dimensional photonic crystal having a periodically repeating sequence of two materials with different optical refractive indices extending in a first direction, the materials having mutually abutting interfaces which are not orthogonal but inclined to the light-emitting surface.
82. The lighting device according to claim 76, wherein the photonic structure is a two-dimensional photonic structure, in particular a two-dimensional photonic crystal.
83. The lighting device according to claim 82, wherein the two-dimensional photonic structure is designed in such a way that the electromagnetic radiation generates a defined, in particular a discrete, pattern in the far field.
84. The lighting device according to claim 76, wherein the photonic structure is arranged in a layer, in particular a semiconductor layer, below the light-emitting surface; and/or wherein the photonic structure is formed in a semiconductor layer of the optoelectronic emitter unit; and/or wherein the optoelectronic emitter unit comprises a layer with converter material, and the photonic structure is formed in the layer with converter material or in a layer between the layer with converter material and the light emission surface.
85. The lighting device according to claim 76, wherein the photonic structure is a quasiperiodic or deterministically aperiodic photonic structure.
86. A method of manufacturing a device, in particular an electronic component, in particular an opto-electronic component, in particular a light-emitting diode, comprising: creating a decoupling structure in a surface region of a semiconductor body providing the device by: structuring the surface region; and planarizing the structured surface region to obtain a planarized surface of the surface region; wherein structuring the surface region includes generating a random topology at the surface region; and wherein generating the random topology includes applying, in particular layer by layer, a transparent second material having a large refractive index, in particular greater than 2, to the surface region and roughening the second material.
87. The method according to claim 86, wherein generating the random topology includes directly roughening the surface of the surface region of the semiconductor body comprising a first material.
88. The method according to claim 86, wherein structuring the surface area includes creating an ordered topology at the surface area.
89. The method according to claim 88, wherein producing the ordered topology includes applying, in particular layer by layer, a transparent second material having a large refractive index, in particular greater than 2, to the surface region and structuring periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, into the second material.
90. The method according to claim 86, wherein the transparent second material with the large refractive comprises index Nb2O5.
91. The method according to any claim 86, wherein planarizing includes a first substep of applying, in particular layer by layer, a transparent third material with a small refractive index, in particular less than 1.5, to the structured surface region.
92. The method according to claim 91, wherein planarizing includes a second sub-step of a thinning of the attached transparent third material with small refractive index until the surface of the structured surface area ends plane and/or smooth with highest elevations in the first material of the semiconductor body or in the second material with large refractive index.
93. The method according to claim 92, wherein the transparent third material comprises SiO2 with a small refractive index and is applied in particular by means of TEOS (tetraethyl orthosilicate).
94. The method according to claim 92, wherein thinning includes chemical mechanical polishing (CMP).
95. The method according to claim 92, further comprising transferring the device by stamping technology.
96. A device, in particular electronic component, in particular opto-electronic component, in particular light-emitting diode, comprising: a decoupling structure in a surface region of a semiconductor body providing the device by patterning the surface region; a planarized surface of the surface region; and an outcoupling structure comprising a transparent third material with a small refractive index, in particular SiO2, on a roughened transparent second material with a large refractive index, in particular Nb2O5, the second material being attached to a first material of the semiconductor of the device.
97. The device according to claim 96, wherein the planarized surface is flat and/or smooth and has a roughness in the range of less than 20 nanometers, in particular less than 1 nanometer, as mean roughness value.
98. The device according to claim 96, wherein the decoupling structure comprises the transparent third material on a roughened portion of the first material of the semiconductor of the device.
99. The device according to claim 96, the second material being attached to the first material of the semiconductor of the device and comprising periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures.
100. An optoelectronic device, comprising: an arrangement comprising a plurality of light sources for generating light emerging from a light emitting surface from the optoelectronic device; and at least one photonic structure disposed between the light emitting surface and the plurality of light sources.
101. The optoelectronic device according to claim 100, wherein the photonic structure is designed for beam shaping of the light generated by the light sources, in particular in such a way that the light emerges at least substantially perpendicularly from the light emitter surface.
102. The optoelectronic device according to claim 100, wherein the photonic structure has a photonic crystal.
103. The optoelectronic device according to claim 100, wherein the device is an array comprising a plurality of pixels as light sources arranged in a layer, and that a photonic crystal is arranged or formed in the layer.
104. The optoelectronic device according to claim 100, wherein the device is an array comprising as light sources a plurality of pixels arranged in a first layer, and that a photonic crystal is arranged in a further, second layer, the second layer being located between the first layer and the light emitting surface.
105. The optoelectronic device according to claim 100, wherein the device comprises as light sources a plurality of LEDs arranged in a first layer, and that a photonic crystal is arranged in the further, second layer, the second layer being located between the first layer and the light emitting surface.
106. The optoelectronic device according to claim 100, wherein each of the light sources comprises a recombination zone and the photonic crystal is located close to the recombination zones in such a way that the photonic crystal changes an optical density of states present in the region of the recombination zones, in particular in such a way that a band gap is generated for at least one optical mode with a propagation direction parallel and/or at a small angle to the light emitter surface.
107. The optoelectronic device according to claim 100, wherein the photonic crystal is arranged with respect to a plane parallel to the light-emitting surface independently of the positioning of the light points; and/or wherein the photonic crystal is a two-dimensional photonic crystal which exhibits a periodic variation of the optical refractive index in two mutually perpendicular spatial directions spanning the plane.
108. The optoelectronic device according to claim 100, wherein said photonic structure comprises a plurality of pillar structures extending at least partially between said light emitting surface and said plurality of light sources, each pillar being associated with a light source and aligned with said light emitting surface as viewed in a direction perpendicular thereto.
109. The optoelectronic device according to claim 108, wherein the arrangement is an array comprising as light sources a plurality of pixels arranged in a first layer, and that the pillars are arranged in a further, second layer, the second layer being located between the first layer and the light emitting surface.
110. The optoelectronic device according to claim 108, wherein the arrangement comprises as light sources a plurality of LEDs arranged in a first layer, and that the pillars are arranged or formed in a further, second layer, the second layer being located between the first layer and the light emission surface.
111. The optoelectronic device according to claim 108, wherein the arrangement is an array comprising a plurality of pixels as light sources, each pixel being formed by a respective pillar.
112. A method of manufacturing an optoelectronic device according to claim 100, wherein an arrangement having a plurality of light sources for generating light emerging from a light emitting surface from the optoelectronic device is provided or fabricated; and at least one photonic structure is disposed between the light emitting surface and the plurality of light sources.
Description
[0137] In the following, exemplary embodiments of the invention are explained in more detail with reference to the attached figures.
[0138] The figures show, schematically in each case:
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[0175] The illumination unit 11 shown in
[0176] In particular, the photonic structure 17 of the illumination unit 11 of
[0177] The crystal 25 or periodic variation is set to beamform electromagnetic radiation emitted from a light source (not shown) of the emitter unit. In particular, light propagation along the first direction R1 is blocked. As a result, the radiated emitted radiation 19 exhibits only a slight extension along the first direction R1 in the far field 21. Thus, a characteristic feature of the electromagnetic radiation 19 in the far field 21 is that it forms a narrow strip 27. The electromagnetic radiation 19 is therefore collimated with respect to the first direction 19.
[0178] The light source is in particular an LED. This is typically a Lambertian radiator. By using the photonic structure 17 and the resulting beam shaping, a directed, collimated electromagnetic radiation 19 can be generated.
[0179] As
[0180] An illumination device 11 according to
[0181] In the illumination device 11 shown in
[0182] In contrast to the variant according to
[0183] Such a structure can be formed, for example, by etching trenches 29 running parallel to each other at an angle to the light-emitting surface 15 into the substrate 31 having the light-emitting surface 15. The trenches 29 may be filled with a material 33 having a different optical refractive index than the substrate material 33 etched away, and the angle α may depend on the slope of the trenches 29 with respect to the light-emitting surface 15. The width of the trenches 29 and the width of any respective substrate material 31 remaining between two trenches 29 will affect the wavelengths at which the photonic crystal 25 can have an effect. Typically, the width of the trenches 29 and the width of the substrate material 33 located between two trenches, and thus the periodicity of the photonic crystal structure 25, are matched to the wavelength of electromagnetic radiation provided by the light source or a converter material located between the light source and the photonic crystal.
[0184] By means of the one-dimensional photonic crystal 25, the illumination unit 11 of
[0185] The variant shown in
[0186] The use of a photonic crystal in an illumination device 11 according to
[0187] In the variant of
[0188] The illumination unit 11 of
[0189] Further provided is an analysis device 49 adapted to determine a distortion of the pattern 39 with respect to a predetermined reference pattern. The reference pattern may be determined, for example, from the detection of the pattern 39 when it is projected onto a flat surface.
[0190] The analysis device 49 is further configured to determine a shape and/or a structure of the object illuminated by the pattern 39 in the far field 39 as a function of the determined distortion of the pattern 39. By means of the system 43, a face recognition can thus be realized, for example.
[0191] In the variant according to
[0192]
[0193] If the three-dimensional photonic structure of the polarization element 4 has spiral-shaped structural elements 6, as shown in
[0194] The illumination unit 1 shown in
[0195] An illumination unit 1, as shown in
[0196] Radiation generated by multiple illumination units, each with complementary properties, polarized in different directions of oscillation is preferably imaged onto a display or screen using common optics. Such devices can advantageously be used in applications to generate three-dimensional images.
[0197] With the three-dimensional photonic structure arranged on the surface or the light emission surface 3 of an LED chip according to
[0198]
[0199] In this case, the photonic structure is designed as a three-dimensional photonic crystal. Alternatively, several two-dimensional photonic crystals can be arranged in layers on top of each other.
[0200] The three-dimensional photonic structure is designed in such a way that it has a wavelength-specific transmittance and polarization properties. This means that the transmittance and the polarization properties of the three-dimensional photonic structure vary depending on the wavelength of the incident radiation.
[0201] The illumination unit 1 shown in
[0202] If both unconverted excitation radiation 8 and converted radiation 9 impinge on the three-dimensional photonic structure, these radiations are influenced in different ways depending on their wavelength with respect to transmission and polarization. As can be seen in
[0203] Such illumination units can be used in a preferred manner in components in which radiation with different wavelengths is generated, whereby different functions can be implemented in a combination of LEDs and converter elements. Depending on the design of the three-dimensional photonic structure as well as the wavelength of the excitation radiation 8 emitted by an LED in each case, it is possible to achieve complete suppression of the excitation radiation 8 while the converted radiation 9 radiates through the three-dimensional photonic structure. Similarly, it is conceivable that the excitation radiation 8 is deflected while the converted radiation 9 is coupled out perpendicular to the chip surface, as shown in
[0204] The variant of an illumination unit shown in
[0205]
[0206] The structure 4 provided in the layer 2 with the converter material is designed in such a way that the converted radiation is emitted exclusively as a directed beam into a specific radiation area 3.
[0207] According to the embodiment example shown in
[0208] The patterned layer 2 shown in
[0209] By means of such a photonic structure, the directionality and thus also the efficiency, in particular also of etendue-limited systems, can be considerably increased. Due to the provision of a layer 2 with a corresponding structure 4 and suitable converter material directly on the surface of the LED 7, the otherwise additionally provided optical elements can be dispensed with and thus a comparatively small radiation source can be realized by exploiting the invention.
[0210] The radiation source 6 shown in
[0211] Incidentally, an energetically particularly efficient radiation source is provided since, on the one hand, no light is emitted in a direction that is not required and is not perpendicular to the LED chip surface and, on the other hand, all of the converted light can be used. Furthermore, modes of the excitation radiation emitted by the LED 7, which are guided in the active zone 9 and have a low extraction efficiency from the LED 7, can thus also be converted efficiently.
[0212] In addition,
[0213] Such a technical design is particularly suitable for radiation sources 6 in which an LED 7 and a converter element 1 are combined in such a way that the light emitted by the LED 7 is fully converted. With the aid of a suitably designed filter layer 5, the radiation emitted into the radiation area 3 can thus be limited to radiation with a desired wavelength. Likewise, such a filter layer 5 can be used to ensure that excitation radiation emitted by the LED 7, which is not converted into converted radiation by the converter element 1, is prevented from escaping into the radiation area 3 by means of the filter layer 5, if required.
[0214]
[0215] In contrast to the embodiment example explained in
[0216] In addition,
[0217]
[0218] A decoupling structure A is formed. A planarized surface 7 is formed on a surface region 9 of the semiconductor body providing the device. The surface area 9 is structured for this purpose and then planarized.
[0219] The semiconductor body can be produced epitaxially in such a way that the surface region 9 was produced facing away from a carrier not shown. In principle, all surface regions of a semiconductor body providing the device can be structured and then planarized for the formation of, in particular, optical outcoupling structures A. Other wavelengths of electromagnetic radiation can also be coupled out if the structuring and planarization are matched to this.
[0220]
[0221] Topology here is in particular a spatial structure.
[0222] Then the surface area 9 of the semiconductor body is planarized by applying a transparent third material 5 with a low refractive index, in particular less than 1.5. This is followed by a thinning of the applied transparent third material 5 with a low refractive index until the surface 7 of the structured surface area 9 is even and/or smooth with the highest elevations in the first material 1 of the semiconductor body. The third material 5 can be applied as a layer.
[0223] Thinning can be done by chemical mechanical polishing (CMP). Possible structures embossed in a surface area 9 can be random topologies, such as roughened surfaces. Random topologies such as roughened surfaces are already used in larger LEDs.
[0224] Light extraction is improved by an extraction structure A with a planarized surface 7. According to
[0225] The transparent third material 5 with low refractive index used for planarization can be SiO2, and this can be applied in particular using TEOS (tetraethyl orthosilicate).
[0226] The refractive index, also called refractive index or optical density, formerly also refractive index, is an optical material property. It is the ratio of the wavelength of light in a vacuum to the wavelength in the material, and thus of the phase velocity of light in a vacuum to that in the material. The refractive index is dimensionless, and it generally depends on the frequency of the light, which is called dispersion. At the interface of two media of different refractive indices, light is refracted and reflected. In this process, the medium with the larger refractive index is called the optically denser one.
[0227] Small refractive indices can be smaller than 1.5 in particular. Other usable materials with a small refractive index include crown glass with a refractive index of, for example, 1.46, PMMA with a refractive index of, for example, 1.49, and fused silica with a refractive index of, for example, 1.46. These refractive indices are obtained at the 589 nm wavelength of the sodium D-line. A refractive index of silicon dioxide is, for example, 1.458. Other materials can also be used.
[0228] Identical reference signs in all figures indicate identical features.
[0229]
[0230] To improve light extraction, a transparent second material 3 with a large refractive index can be applied to the light-emitting diode and structured in a suitable manner as an alternative to the embodiment example shown in
[0231] A large refractive index can in particular be greater than 2. Other usable materials with a large refractive index include, for example, zinc sulfide with a refractive index of, for example, 2.37, diamond with a refractive index of, for example, 2.42, titanium dioxide with a refractive index of, for example, 2.52, silicon carbide with a refractive index of, for example, 2.65, and titanium dioxide with a refractive index of, for example, 3.10. These refractive indices result, in particular, at the 589 nm wavelength of the sodium D-line. A refractive index of niobium(V) oxide is, for example, 2.3. Other materials can also be used.
[0232] A decoupling structure A is formed in a surface region 9 of a semiconductor body providing the device. Likewise, structuring of the surface region 9 is performed here.
[0233] The structuring of the surface area 9 is carried out, as is also the case in
[0234] This is followed by planarization by applying, in particular in layers, a transparent third material 5 with a low refractive index, in particular less than 1.5, to the structured surface area 9. The third material 5 can be applied as a layer. Afterwards, the attached transparent third material 5 with low refractive index is thinned until the surface 7 of the structured surface area 9 is even and/or smooth with the highest elevations in the second material 3 with high refractive index.
[0235] The transparent third material 5 with low refractive index can be SiO2, and this is applied in particular by means of TEOS (tetraethyl orthosilicate). Thinning can be performed by chemical mechanical polishing (CMP).
[0236]
[0237] Alternatively, for structuring a surface area 9, ordered topologies can likewise be created at the surface area 9.
[0238] The ordered topology is created here by applying, in particular layer by layer, a transparent second material 3 having a large refractive index, in particular greater than 2, to the surface region 9 and structuring periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, into the second material 3.
[0239] Alternatively, periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, can in principle be patterned directly, without a second material 3, into the first material 1 of the semiconductor body. In this context, a device with an outcoupling structure A can be formed, wherein a transparent third material 5 with a small refractive index, in particular SiO2, has been applied to a first material 1 of a semiconductor of a device and periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, can be patterned into the first material 1.
[0240] Photonic crystals consist of structured semiconductors, glasses or polymers and are usually produced by processes known from microelectronics. By means of their specific structure, they force the light to propagate in the medium in the manner required for the component function. This makes it possible not only to guide light to dimensions that are on the order of the wavelength, but also to filter and reflect it in a wavelength-selective manner.
[0241] They are periodic dielectric structures whose period length is tuned to affect the propagation of electromagnetic waves in much the same way that the periodic potential in semiconductor crystals affects the propagation of electrons. They therefore exhibit unique optical properties, such as Bragg reflection of visible light.
[0242] In particular, analogous to the formation of the electronic band structure, a photonic band structure is created which can have regions of forbidden energy in which electromagnetic waves cannot propagate within the crystal (photonic band gaps, PBG). Photonic crystals can therefore be regarded in some ways as the optical analogue of electronic semiconductors, i.e. as “optical semiconductors”.
[0243] After periodic photonic crystals or non-periodic photonic structures, in particular quasi-periodic or deterministic aperiodic photonic structures, have been patterned, a transparent third material 5 with a low refractive index is applied to the patterned surface area 9, in particular in layers, for planarization. Suitable for this purpose is, for example, SiO2, which is deposited with the aid of TEOS (tetraethyl orthosilicate). The third material 5 is then thinned until the surface 7 ends smoothly with the highest elevations in the highly refractive second material 3.
[0244] A process suitable for thinning is chemical mechanical polishing (CMP) to uniformly remove layers with thicknesses in the micrometer and nanometer range. The resulting surface is flat and/or smooth. In particular, a roughness is in the range of a few nanometers as the mean roughness value (rms). The planarized surface 7 produced can be used for transferring the light-emitting diodes using the conventional stamping technique.
[0245] In this way, a decoupling efficiency can be improved compared to an unprocessed surface. A transfer process by means of stamp technology remains possible.
[0246]
[0247] A first step S1 is performed to pattern a surface area 9 of a semiconductor body providing the device to form a decoupling structure A. A second step S2 is performed to planarize the patterned surface area 9 to obtain a planarized surface 7 of the surface area 9. A second step S2 planarizes the patterned surface region 9 to obtain a planarized surface 7 of the surface region 9. The planarizing comprises two substeps.
[0248] By means of a first substep S2.1, a transparent third material 5 with a small refractive index, in particular less than 1.5, is applied to the structured surface area 9, in particular in layers.
[0249] By means of a second sub-step S2.2, the attached transparent third material 5 with a small refractive index is thinned until the surface 7 of the structured surface area 9 is even and/or smooth with the highest elevations in the first material 1 of the semiconductor body or in the second material 3 with a large refractive index.
[0250] With a third step S3, a transfer of the device can be carried out by means of stamp technology, whereby the semiconductor body is lifted off at the planarized surface 7.
[0251] According to all embodiments described below, GaN, AlInGaP, AlN or InGaAs material systems in particular can be used as semiconductor materials.
[0252]
[0253] The recombination zones 2 are formed in a first layer of optically active semiconductor material 3 of the array 11. In this layer with the semiconductor material 3, the photonic crystal or photonic crystal structures K are structured, namely in the form of a two-dimensional photonic crystal. In this case, the photonic crystal K is located between the recombination zones 2 and the light emission surface 21. The photonic crystal structures K can be arranged independently of the positioning of individual pixels, whereby in the example shown, one pixel corresponds to a light source with a recombination zone 2.
[0254] The optically acting photonic crystal structures K are free-standing in air or, as shown, filled with a, in particular electrically insulating and optically transparent first filler material 7, in particular SiO2, with a refractive index smaller than the refractive index of the semiconductor material 3. The filler material 7 preferably also has a small absorption coefficient.
[0255] In the array 11, both electrical poles of a respective light source are electrically connected by means of an optically reflective contacting layer 5 for electrical contacting of the light sources. The contacting layer 5 is located on a side of the optically active semiconductor material 3 facing away from the optically acting photonic crystal structures K and is arranged at the bottom as shown in
[0256] The photonic crystal K can be structured over the entire emitting surface 21 in such a way that at least approximately only light with a propagation direction perpendicular to the surface 21 can leave the component. If the photonic crystal K is close to the recombination plane 1 and the layer thickness of the photonic crystal K is large compared to the distance to the recombination zone 2, the optical density of states in the light generation region is additionally changed.
[0257] Thus, a complete band gap for optical modes with propagation direction parallel and at a small angle to the surface of the, in particular planar, i.e. in particular flat and/or smooth, pixel array 11 can be generated. The emission of light with propagation direction parallel to the emitting surface is then completely suppressed.
[0258] In particular, light generation can take place exclusively in a limited emission cone, which is specified by the photonic crystal K. In this case, directionality is already ensured at the level of light generation, which effectively increases the efficiency compared to an angle-selective optical element, since such an element only influences the light extraction.
[0259] The alignment of the photonic crystal K is independent of the positioning of the individual pixels, in particular in such a way that an alignment of the pixel structure to the photonic structure K is not necessary and a processing of an entire wafer surface is possible.
[0260] Advantageously, the device is homogeneous in its optical properties over the entire surface of the array 11, or varies only slightly so as not to disturb the optical environment of the photonic crystal K.
[0261]
[0262] The photonic crystal K may again be free-standing as a two-dimensional photonic crystal made of the aforementioned material 9, in which case air is present in the free space. As shown, the free space can again be filled with a material 7 with a smaller refractive index. A possible filling material is for example SiO2.
[0263] The contacting is similar to that shown in
[0264]
[0265] The vertical light emitting diodes 13 have an upper and a lower electrical contact along a vertically oriented longitudinal axis that is perpendicular to the light emitting surface 21. The light-emitting diodes thus have an electrical contact on their front side and an electrical contact on their rear side. Here, the rear side is referred to as the side of the LEDs 13 facing away from the light-emitting surface 21, while the front side faces the light-emitting surface 21.
[0266] The device comprises an electrically conductive and the generated light reflecting contacting layer 5 for electrically contacting the contacts on the rear side of the LEDs 13. For electrically contacting the contacts on the front side of the LEDs 13, a third layer is provided which comprises an electrically conductive and optically transparent material 17, for example ITO. An electrical connection to the corresponding pole of a current source can be established via a bonding wire 19.
[0267] In and along the recombination plane 1, a further, in particular electrically insulating, filler material 15 can be arranged between the third layer and the optically reflective contacting layer 5.
[0268]
[0269] In the case of the horizontal LEDs 13, both electrical contacts are located on the rear side of the LEDs 13. In each case, both poles of the LEDs 13 are electrically connected by means of electrically separated areas of the optically reflective contacting layer 5.
[0270] In the region of the recombination plane 1, a filler material 15, in particular an electrically insulating one, is arranged between the material layer 9 and the contacting layer 5.
[0271] The efficiency with respect to light generation can be relatively high in the embodiments according to
[0272]
[0273] The pixelated array 11 comprises pixels each having a light source comprising a respective recombination zone 2. The recombination zones 2 of the pixels are located in a recombination plane 1 and they are arranged in a first layer with optically active semiconductor material 3.
[0274] Pillar structures P are formed above this first layer. A pillar P is thereby associated with a light source, so that each pillar P is arranged directly above the recombination zone 2 of the associated light source. A longitudinal axis L of a respective pillar P runs in particular through the center M of the recombination zone 2 of the associated light source 2.
[0275] The Pillars P consist of a material 9 with a high refractive index, for example Nb2O5. A filler material 7 with a lower refractive index, such as silicon dioxide, can be placed in the spaces between the pillars P.
[0276] The pillars P can be arranged above the layer with the light sources, in particular by additionally applying the pillars P above the array 11. Alternatively, the pillars can be etched into the semiconductor material 3. For this purpose, the semiconductor material layer must have a correspondingly high configuration. Since the semiconductor material normally has a high refractive index, material can be etched away in such a way that the pillars 9 remain. The areas freed up by the etching can be filled with material with a low refractive index.
[0277] The pillars P act as waveguides that direct light upward in the direction of the longitudinal axis L, so that the pillars P can provide enhanced radiation of light in a direction perpendicular to the light emitting surface 21.
[0278] In the array 11, for electrical contacting of the light sources with the recombination zones 2, both electrical poles of a light source are electrically connected in each case by means of a reflective contacting layer 5. The contacting layer 5 is formed on a side of the semiconductor material 3 facing away from the optically acting pillar structures P. The contacting layer 5 can have two separate areas in order to be able to electrically contact the two poles separately. Such a type of contacting enables very strongly localized recombination zones 2.
[0279]
[0280] The pillar structures P can be free-standing in air or filled with a first filling material 7, in particular electrically insulating and optically transparent, above the light-emitting diodes. The filling material 7 can have a smaller refractive index than the refractive index of the material 9 of the pillars P and/or the semiconductor material 3 of the LEDs 3.
[0281] As already mentioned, the LEDs are vertical light-emitting diodes 13, which have one, in particular positive, electrical pole on their rear side facing the reflective contacting layer 5 and another electrical pole on the front side facing the pillars P. The LEDs are also vertical light-emitting diodes (LEDs).
[0282] The pole at the front of the light sources is electrically connected to a corresponding power supply (not shown) by means of a layer of an electrically conductive and optically transparent material 17, in particular ITO, and by means of a contact wire 19. The layer with the material 17 is arranged between the light sources and the pillars 17, as shown.
[0283] In this case, a second filler material 15 can be arranged in free spaces in the layer of LEDs 13 and thus between the layer with the material 17 and the contacting layer 5.
[0284] The dimensioning of the pillar structures P can correspond to the dimensioning of the light emitting diodes 13 or the pixels of an array 11.
[0285]
[0286] Compared to the arrangements with the photonic crystal structures K according to
[0287] Pillar structures, in particular pillars or columns, made of the optically active semiconductor material 3 or a material 9 with a refractive index as high as possible can be precisely structured via individual pixels of the array 11 or via vertical light-emitting diodes 13 (
[0288]
[0289] The length of the pillars P may correspond to half a wavelength of the emitted light in the semiconductor material 3 and the recombination zone 2 may preferably be located in the center M of a respective pillar and thus in a local maximum of the photonic density of states. The aspect ratio height:diameter of the pillars P may be at least 3:1.
[0290] In the arrangement shown, the pillars P can be about 100 nm high and have a diameter of only about 30 nm. This requires a very finely resolved structuring technique and can be implemented at wafer level with effort using current manufacturing technologies.
[0291] Alternatively, the dimensions can be scaled up to simplify fabrication, with the directionality of the emitted light decreasing as the size of the pillar patterning increases. The length of the pillars P is preferably a multiple of half the wavelength of the emitted light in the semiconductor material, and the respective recombination zone 2 can be located in a maximum of the photonic density of states.
[0292] Due to the pillar structuring of the light emitting diodes 13, the emission parallel to the longitudinal axis of the pillars P is effectively amplified by the greater photonic density of states. Due to a waveguide effect, light with propagation direction along the longitudinal axis of the pillars P is additionally coupled out more efficiently than light with other propagation directions. The space between the pillars P is filled with a material 7 which preferably has a very small absorption coefficient and a smaller refractive index than the semiconductor material 3. A possible filling material with a small refractive index is for example SiO2.
[0293] In this arrangement of light-emitting diodes 13, which are shaped as pillars P or columns and are in particular vertical, a first pole, in particular a positive pole, is electrically connected in each case by means of a specular contacting layer 5 for contacting recombination zones 2 arranged in a recombination plane 1. The contacting layer 5 is formed at the lower, first longitudinal ends of the light-emitting diodes 13.
[0294] The respective other, in particular negative, second pole is electrically connected to a third layer of a conductive transparent material 17, in particular ITO, and is connected by means of a bonding wire 19, for example, to the corresponding pole of a power supply.
[0295] According to this arrangement, the third layer is formed in and along the recombination plane 1 in the longitudinal centers of the light emitting diodes 13 formed as pillars P or columns.
[0296]
[0297] The electrical contact at the bottom, in particular the p-contact, is made via the underside of the pillars P and in particular by contacting the contacting layer 5.
[0298] The electrical contact on top, in particular the n-contact, is located on the upper side of the Pillars P. The contact is made via an upper layer with optically transparent and electrically conductive material 17. The upper layer extends over the Pillars P and the first filling material 7, with which the free spaces between the Pillars P are filled. A possible material 17 for the upper layer is, for example, ITO (indium tin oxide). A connection to a power supply can be established via the bonding wire 19.
[0299] The electrical contacting of the light emitting diodes in the Pillars P enables very localized recombination zones 2, whereby the upper contact, in particular an n-contact, can be formed at the height of the recombination zones 2 or on the upper side of the Pillars P. Each Pillar P generates an individual pixel.
[0300] The emission of light parallel to the longitudinal axis of the light-emitting diodes 13 in the form of pillars as shown in
[0301]
[0302] This can be achieved in particular by ensuring that the height H of the photonic crystal K is at least 300 to 500 nm, preferably up to 1 μm. The height H of the photonic crystal may depend on the high refractive index material of the photonic crystal.
[0303] Furthermore, preferably a distance A between the center M of the recombination zones 2 and the bottom of the photonic crystal K is at most 1 μm and preferably a few nm.
[0304] In all described embodiments with a photonic crystal K, it is preferably a two-dimensional photonic crystal which comprises a periodic variation of the optical refractive index in two mutually perpendicular spatial directions which are parallel to the light-emitting surface. Furthermore, it is preferably a pillar structure comprising an array-like arrangement of pillars P or columns with the longitudinal axis L of the pillars P being perpendicular to the light emitting surface 21.
[0305] Possible fields of application of devices described herein are, for example, automotive, lighting of any kind, consumer electronics, video walls.
[0306] Features mentioned in connection with one embodiment and/or claim may also be combined with other embodiments and/or claims, even if not mentioned in connection therewith.