Laundry-resistant heterogeneous-material antimicrobial protective fabric manufacturing system

Abstract

This invention relates to a functional textile manufacturing system. This system uses weaving equipment, dyeing and finishing equipment, shaping equipment, evaporation equipment, lamination equipment, roll adhesion equipment and printing equipment for production. Weaving equipment, dyeing and finishing equipment and shaping equipment are used for weaving, dyeing, washing and shaping to process low-cost polyester fibers into shaped fabric. Then, the evaporation equipment is used to evaporate a metal onto a plane release film to form a metal evaporation release film, and the lamination equipment, roll adhesion equipment and printing equipment are used to laminate the shaped fabric and the metal evaporation release film and to adhere a printed layer on the functional thin film. Such a manufacturing system can produce laundry resistant unconventional material antimicrobial protective fabric that features special temperature control, antimicrobial, waterproof, breathable, scratch resistant properties, as well as comfortable feeling.

Claims

1. A laundry resistant unconventional material antimicrobial protective fabric manufacturing system, including: weaving equipment, said weaving equipment being used to weave polyester fibers and recycled polyester fibers into a fabric; dyeing and finishing equipment, said dyeing and finishing equipment being configured subsequent to the weaving equipment, and said dyeing and finishing equipment being used to dye and wash the fabric; shaping equipment, said shaping equipment being configured subsequent to the dyeing and finishing equipment; dyed and finished fabric is fed into the shaping equipment, where water-drawing agent is added, and then the fabric is dried to form a shaped fabric; evaporation equipment, said evaporation equipment being used to evaporate a metal onto a plane release film to form a metal evaporation release film, so that the metal evaporation release film has a metal face and a release film face; lamination equipment, said lamination equipment being configured subsequent to the shaping equipment and the evaporation equipment, said lamination equipment being used to attach the shaped fabric to the metal face of the metal evaporation release film; after releasing the release film face from the metal face, a metal evaporation plated fabric is formed; roll adhesion equipment, said roll adhesion equipment being configured subsequent to the lamination equipment, used to laminate the metal evaporation plated fabric with a functional thin film to form a metal evaporation plated protective fabric; and printing equipment, said printing equipment being configured subsequent to the lamination equipment, and used to apply a printed layer to the on the outer layer of the metal evaporation plated protective fabric.

2. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said fabric is made by weaving Denier 50D˜300D polyester fibers and recycled polyester fibers together.

3. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said dyeing and finishing equipment includes any of an upward running dyeing machine, a downward running dyeing machine, or a crawler-type dyeing machine, or their combinations.

4. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said shaping equipment includes a drying oven, and the temperature range of the drying oven is 130° C.˜200° C.

5. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein, the bonding between the shaped fabric and the metal surface of the metal evaporation release film and the bonding between the metal evaporation plated fabric and the functional thin film are realized by using spot patch method.

6. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said metal evaporation release film is attached to the shaped fabric through heat transfer.

7. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said functional thin film is TPU film or TPEE film.

8. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said functional thin film has a thickness of 10˜30 um.

9. The laundry resistant unconventional material antimicrobial protective fabric manufacturing system defined in claim 1, wherein said printed layer has a thickness of 10˜3 mm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] FIG. 1 is a schematic view of a laundry resistant unconventional material antimicrobial protective fabric manufacturing system according to the utility model.

DETAILED DESCRIPTION OF THE INVENTION

[0016] For better understanding of the objectives, technical solutions and advantages of the utility model, further detailed descriptions are provided below with reference to a preferred embodiment of the utility model. It is to be noted, however, that the embodiment is not intending to limit the scope of the utility model. Any modification, equivalent substitution, and improvement without departing from the spirit and principle of this utility model should be covered in the protection scope of the utility model. It is apparent that those skilled in the art can make various modifications and variations to the utility model using common technical knowledge and means in the related field.

[0017] The technical features of the utility model are described below based on a preferred embodiment and with reference to the accompanying drawings to provide an insight into the utility model.

[0018] The utility model is a “laundry resistant unconventional material antimicrobial protective fabric manufacturing system”. FIG. 1 is a schematic view of the laundry resistant unconventional material antimicrobial protective fabric manufacturing system according to the utility model. It includes weaving equipment (1), dyeing and finishing equipment (2), shaping equipment (3), evaporation equipment (4), lamination equipment (5), roll adhesion equipment (6), and printing equipment (7). The weaving equipment (1) is used to weave 50D˜300D polyester fibers and recycled polyester fibers into a fabric (11). The dyeing and finishing equipment (2) is configured subsequent to the weaving equipment (1). The dyeing and finishing equipment (2) dyes and washes the fabric (11), so that the fabric (11) has a specific color, and the original agent or foreign matters are removed through washing. The shaping equipment (3) is configured subsequent to the dyeing and finishing equipment (2). The dyed and washed fabric (11) is fed into the shaping equipment (3), and water-drawing agent is added, and then the fabric is dried to form a shaped fabric (31). Then, the evaporation equipment (4) is used to evaporate a metal onto the plane release film (41) to form a metal evaporation release film (42), so that the metal evaporation release film (42) has a metal face (421) and a release film face (422). The lamination equipment (5) is configured subsequent to the shaping equipment (3) and the evaporation equipment (4). The lamination equipment (5) can attach the shaped fabric (31) to the metal face (421) of the metal evaporation release film (42). After releasing the release film (41) from the metal face (421), a metal evaporation plated fabric (43) is produced. The roll adhesion equipment (6) is configured subsequent to the lamination equipment (5). The laminated metal evaporation plated fabric (43) is applied with an adhesive and attached to a functional thin film (51) to form a metal evaporation plated protective fabric (52). The printing equipment (7) is configured subsequent to the lamination equipment (5). The outer layer of the metal evaporation plated protective fabric (52) is attached with a printed layer (71). Thus, a laundry resistant unconventional material antimicrobial protective fabric with multiple composite functional layers is produced. Through the utility model of a laundry resistant unconventional material antimicrobial protective fabric manufacturing system, relatively low-priced polyester fibers and recycled polyester fibers can be used for the production of protective fabrics to significantly reduce the cost of raw materials. Also, through the manufacturing system disclosed in the utility model, the metal layer evaporated on the laundry resistant unconventional material antimicrobial protective fabric can be evenly and completely attached to the fabric. The composite materials of each of the layers can be bonded together stably to form a fabric featuring special temperature control through the evaporated metal layer, antimicrobial, waterproof, and breathable abilities through the functional thin film, and highly comfortable feeling through the printed layer.

[0019] Although the utility model has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the spirit and scope of the utility model as hereinafter claimed.

[0020] To summarize, the embodiment of the utility model can truly achieve the expected effects. The detailed structure of this utility model are not seen in similar products, or disclosed before the application of this utility model. As such, according to the provisions and requirements of the Patent Law, an application for patent is submitted herein. Your audit and approval will be highly appreciated.