Supported core-shell bimetallic catalyst with high selectivity for propane dehydrogenation
11351521 · 2022-06-07
Assignee
Inventors
Cpc classification
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J37/18
PERFORMING OPERATIONS; TRANSPORTING
C07C2529/04
CHEMISTRY; METALLURGY
B01J2229/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J29/03
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A supported core-shell bimetallic catalyst with high selectivity, and preparation method and an application thereof are provided. SBA-15 is used as support, platinum (Pt) is used as active component, 3d transition metal is used as cocatalysts. In the core-shell bimetallic catalyst formed by the 3d transition metal and Pt, in one aspect, by the addition of the 3d metal in the core, the d-band center of surface Pt atoms is down shifted, and the absorption of propylene is weakened, thereby improving the selectivity for propylene. In another aspect, the use of Pt is reduced by the addition of the 3d transition metal, improving the utilization of Pt. The catalyst is applicable in a hydrogen atmosphere, has a good effect on the preparation of propylene by propane dehydrogenation and causes high dehydrogenation activity under high temperature conditions. The total selectivity for propylene may reach 85%, which achieves high propylene selectivity.
Claims
1. A supported core-shell bimetallic catalyst having a high selectivity, comprising: a metal Pt, a 3d metal, and a support, wherein the metal Pt and the 3d metal are loaded onto the support, wherein for a mass of the support of 100 wt %, a content of the metal Pt ranges from 0.5 wt % to 1 wt %, the mole ratio of the metal Pt to the 3d metal is (3-5):(1-1.5), a shell layer composed of the metal Pt is formed on a surface of the supported core-shell bimetallic catalyst, an inner core composed of the metal Pt and the 3d metal is formed in the supported core-shell bimetallic catalyst, and from the surface to the inner core, the content distribution of the metal Pt gradually decreases, and the content distribution of the 3d metal gradually increases; and the 3d metal is Fe, Co or Ni, wherein the support is commercial Santa Barbara Amorphous-15 (SBA-15).
2. The supported core-shell bimetallic catalyst having the high selectivity of claim 1, wherein, the content of the metal Pt ranges from 0.75 wt % to 0.8 wt %, and the mole ratio of the metal Pt to the 3d metal is 3:(0.75-0.85).
3. A method for preparing a supported core-shell bimetallic catalyst having a high selectivity, comprising the following steps: step 1, providing a support and an impregnation system, wherein the impregnation system comprises a solvent and metal precursors, wherein the solvent comprises deionization water and ethanol, and wherein the metal precursors provide a metal Pt and a 3d metal; step 2, adding the support to the impregnation system and then stirring and impregnating until the solvent in the impregnation system evaporates to load the metal Pt and the 3d metal on the support in the impregnation system; wherein the 3d metal is Fe, Co or Ni; a volume ratio of deionization water to ethanol is (1-2):(1-3); in the aqueous of metal precursors, the mole ratio of the metal Pt to the 3d metal is (3-5):(1-1.5); for a mass of the support of 100 wt %, a content of the metal Pt ranges from 0.5 wt % to 1 wt %; step 3, drying the support loaded with the metal Pt and the 3d metal, and then calcining in air to form metal oxides at 300-350° C. for 2-4 hours with a ramp rate of 2-5° C./min from the room temperature of 20-25° C.; step 4: performing a high temperature reduction on the support in the step 2 in an atmosphere of hydrogen and argon at 400-450° C. for 4-6 hours with a ramp rate of 2-5° C./min from the room temperature of 20-25° C. to obtain a high temperature reduced catalyst; wherein in a mixed gas of the atmosphere of hydrogen and argon, the volume percentage of hydrogen is 5-10%; the metal Pt tends to enrich the surface of the support, and the 3d metal tends to enrich in the core of the support; from the surface to the core of the support, the metal Pt exhibits an opposite distribution trend to the 3d metal; wherein, the content distribution of the metal Pt gradually decreases, and the content distribution of the 3d metal gradually increases; and step 5: performing an acid treatment on the high temperature reduced catalyst in the step 3 to remove the 3d metal at the surface of the support, thereby forming a shell layer composed of the metal Pt and the inner core composed of the metal Pt and the 3d metal, wherein, in the step 1, the support is commercial Santa Barbara Amorphous-15 (SBA-15), and the stirring and impregnating are performed by a mechanical or ultrasonic agitator for 20-24 hours, with a speed of 200-300 revolutions per minute at 20-25° C.
4. The method for preparing the supported core-shell bimetallic catalyst having the high selectivity of claim 3, wherein, in the step 1, the volume ratio of deionization water to ethanol is 1:1; in the aqueous of metal precursors, the mole ratio of the metal Pt to the 3d metal is 3:(1-1.5) or (3-5):1; for the mass of the support of 100 wt %, the content of platinum ranges from 0.75 wt % to 0.8 wt %.
5. The method for preparing the supported core-shell bimetallic catalyst having the high selectivity of claim 3, wherein, in the step 4, an acid used in the acid treatment dissolves the 3d metal but does not react with the metal Pt.
6. The method for preparing the supported core-shell bimetallic catalyst having the high selectivity of claim 5, wherein, in the step 4, the acid for the acid treatment is a dilute nitric acid solution with a concentration of 5×10.sup.−4 mol/L.
7. The method for preparing the supported core-shell bimetallic catalyst having the high selectivity of claim 3, wherein, in the step 4, the acid treatment is performed at 20-25° C. and lasts 1-20 minutes.
8. The method for preparing the supported core-shell bimetallic catalyst having the high selectivity of claim 7, wherein, in the step 4, the acid treatment is performed at 20-25° C. for 10-20 minutes.
9. A method of propane dehydrogenation, comprising: mixing the supported core-shell bimetallic catalyst having the high selectivity of claim 1 with propane in the propane dehydrogenation to produce propylene.
10. The method of propane dehydrogenation of claim 9, wherein, during use, the supported core-shell bimetallic catalyst is subjected to a pelleting treatment to obtain a granular catalyst having a 20-40 mesh size distribution for subsequent use.
11. The method of propane dehydrogenation of claim 9, wherein, during use, the supported core-shell bimetallic catalyst is loaded into a reactor, a mixed gas of nitrogen and hydrogen is introduced, a temperature in the reactor is increased from room temperature of 20-25° C. to 600-620° C. with a ramp rate of 3-5° C./min, and a reduction is performed at 600-620° C.; after the reduction, the temperature in the reactor is controlled to be 550-650° C., propane is introduced into the reactor at a weight hourly space velocity of 3-10 h.sup.−1 for reaction, wherein the molar ratio of propane to hydrogen is 1:1, nitrogen is used as equilibrium gas, and a volume ratio of propane, hydrogen and nitrogen is 7:7:11.
12. The method of propane dehydrogenation of claim 11, wherein, during use, the reduction lasts at least for 0.5 hour, and in the mixed gas of nitrogen and hydrogen, the hydrogen is 10-15% by volume.
13. The method of propane dehydrogenation of claim 11, wherein, during use, the reduction lasts for 1-2 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(13) The present invention is further described in detail below by specific embodiments. The core-shell bimetallic catalyst composed of Pt and 3d transition metal is supported on SBA-15, which is named as Pt3d@Pt/SBA-15 (3d=Fe, Co, or Ni).
Embodiment 1
(14) (1) 5 mL of deionized water and 6 mL of ethyl alcohol were stirred in a beaker and mixed evenly. 0.75 mL of the prepared chloroplatinic acid (H.sub.2PtCl.sub.6) solution (0.010 g/mL) and the prepared Fe(NO.sub.3).sub.3 solution were added to obtain a mixed solution, wherein the molar ratio of Pt to Fe is 3:1, and stirring was continued. At this time, 1 g of SBA-15 was added into the stirred solution.
(15) (2) After stirring for 24 hours, the solution was gelatinized, and the beaker was placed in an oven for drying at 80° C. for 12 hours.
(16) (3) The dried solid was ground to powder form, placed in a crucible and calcined in a muffle furnace at 300° C. for 2 hours at the ramp of 2° C./min.
(17) (4) The calcined catalyst was placed in a high temperature resistant quartz boat, and placed in a tube furnace, 5% mixed gas composed of H.sub.2 and Ar was introduced, and the reduction was performed at 400° C. for 4 hours at the ramp of 2° C./min.
(18) (5) 0.3 g of the reduced catalyst was added into a dilute nitric acid solution at the concentration of 5×10.sup.−4 mol/L, and ultrasonically shaken for 30 seconds. After shaking the solution, it was left for 10 minutes. Then the catalyst was separated by centrifuge process and washed three times with deionized water. The washed catalyst from which the supernatant was removed was dried at 60° C. for 12 hours in the oven. The obtained core-shell bimetallic catalyst composed of Pt and the 3d transition metal supported on the SBA-15 had a molecular formula of leached PtFe@Pt/SBA-15-10 min.
(19) (6) The powder of the leached PtFe@Pt/SBA-15-10 min catalyst was pelleted to granular catalyst with a 20 to 40 mesh size distribution.
(20) (7) The pelleted leached PtFe@Pt/SBA-15-10 min catalyst was loaded into a fixed reactor. The mixed gas of nitrogen and hydrogen was introduced, and the catalyst was pre-reduced at 600° C. for 1 hour, where the volume ratio of hydrogen to the mixed gas of nitrogen and hydrogen is 10%.
(21) (8) After the reduction, the temperature at the bed layer of the reactor was controlled to 600° C. Propane is introduced into the reactor at the weight hourly space velocity (WHSV) of 10 h.sup.−1, where the mole ratio of propane to hydrogen was 1:1 with nitrogen balanced, and the volume ratio of propane, hydrogen and nitrogen was 7:7:11.
(22) Propane conversion, propylene selectivity and propylene yield were determined by equations as follows: propane conversion:
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(26) The reaction product was analyzed by an online gas chromatograph. The initial selectivity for propylene before and after adding Fe in the core when acid leaching for 10 minutes is shown in TABLE 1.
(27) TABLE-US-00001 TABLE 1 The influence of Fe atoms at subsurface (i.e., 3d metal is added into internal layer) on propylene selectivity during propane dehydrogenation Catalysts Pt/SBA-15 PtFe@Pt/SBA-15 Initial propylene selectivity 69 84 (%)
(28) The Pt/SBA-15 catalyst was prepared by the preparation method of the present invention without adding the 3d metal. The PtFe@Pt/SBA-15 is the catalyst of the present invention. As shown in TABLE 1, after adding Fe, the total selectivity of the surface Pt atoms for propylene is indeed improved. This indicates that the addition of Fe downshifts the d-band center of the surface Pt atoms by the electronic effect and the lattice effect, and weakens its adsorption to propylene, thereby effectively improving the selectivity of the surface Pt atoms for propylene compared with pure Pt. That is, the catalyst having a relatively high selectivity for propylene and relatively low usage amount of Pt is obtained. From the XRD characterization, after the addition of Fe, the overall crystal form of the catalyst did not change significantly, and the peak position shift for the Fe element was presented.
(29) The instrument used in an inductively coupled plasma (ICP) test was inductively coupled plasma atomic emission spectrometry (ICP-MS) (7700x, Agilent) manufactured by Agilent. The test was performed by diffusing reflectance infrared Fourier transform spectroscopy of chemisorbed CO (CO-DRIFTS) and temperature-programmed desorption of propylene (C.sub.3H.sub.6-TPD. The temperature was ramped from 100° C. to 800° C. with a ramp rate of 10° C./min). It is found that after adding the 3d metal, the number of waves increased, the position of the peak changed, indicating that the d-band center of the surface metal Pt was downshifted, resulting in a decrease in adsorption capacity. When the catalyst of the present invention was subjected to acid leaching, as shown in the figure, the amount of Fe atoms leached out showed a tendency of first increase and then basically was constant with the increase of the acid leaching time. In the first 10 minutes, as the acid leaching time increased, the amount of Fe atoms leached out was gradually increased. At the tenth minute, the Fe atoms were leached out by about 24.7% (maintaining 75% of the Fe atoms in the initial charge). Then, although the acid leaching time was increased, the amount of the Fe atoms leached out was no longer increased. This further shows that the final obtained catalyst still has Fe atoms, and the Fe atoms are not completely leached out.
(30) The catalysts before and after acid leaching (PtFe/SBA-15 before acid leaching, PtFe@Pt/SBA-15 after acid leaching) were determined by X-ray absorption near-edge structure (XANES). The results of Fe K-edge XANES study on the catalyst sample before acid leaching are shown in
Embodiment 2
(31) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 5 minutes. The obtained catalyst was PtFe@Pt/SBA-15, which was acid leached for 5 minutes.
Embodiment 3
(32) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 20 minutes. The obtained catalyst was PtFe@Pt/SBA-15 min, which was acid leached for 20 minutes.
Embodiment 4
(33) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 60 minutes. The obtained catalyst was PtFe@Pt/SBA-15 min, which was acid leached for 60 minutes.
Embodiment 5
(34) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (5), the acid leaching in the nitric acid solution was deleted, and the obtained catalyst was PtFe@Pt/SBA-15 without acid leaching.
Embodiment 6
(35) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (1), the 3d transition metal was Co(NO.sub.3).sub.2 with the mass ratio of Pt to Co of 3:1. Moreover, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 5 minutes. The obtained catalyst was PtCo@Pt/SBA-15, which was acid leached for 5 minutes.
Embodiment 7
(36) The reaction was carried out by the same manner as described in embodiment 6, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 10 minutes. The obtained catalyst was PtCo@Pt/SBA-15 min, which was acid leached for 10 minutes.
Embodiment 8
(37) The reaction was carried out by the same manner as described in embodiment 6, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 20 minutes. The obtained catalyst was PtCo@Pt/SBA-15 min, which was acid leached for 20 minutes.
Embodiment 9
(38) The reaction was carried out by the same manner as described in embodiment 6, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 60 minutes. The obtained catalyst was PtCo@Pt/SBA-15 min, which was acid leached for 60 minutes.
Embodiment 10
(39) The reaction was carried out by the same manner as described in embodiment 1, except that, in step (1), the 3d transition metal was Ni(NO.sub.3).sub.2 with the molar ratio of Pt to Ni of 3:1. Moreover, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 5 minutes. The obtained catalyst was PtNi@Pt/SBA-15, which was acid leached for 5 minutes.
Embodiment 11
(40) The reaction was carried out by the same manner as described in embodiment 10, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 10 minutes. The obtained catalyst was PtNi@Pt/SBA-15, which was acid leached for 10 minutes.
Embodiment 12
(41) The reaction was carried out by the same manner as described in embodiment 10, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 20 minutes. The obtained catalyst was PtNi@Pt/SBA 15 min, which was acid leached for 20 minutes.
Embodiment 13
(42) The reaction was carried out by the same manner as described in embodiment 10, except that, in step (5), the catalyst, after ultrasonically shaking in the dilute nitric acid solution, was left to rest for a time of 60 minutes. The obtained catalyst was PtNi@Pt/SBA 15 min, which was acid leached for 60 minutes.
(43) With regard to the results and data of the above embodiments, for such a core-shell Pt3d@Pt/SBA-15 (3d is Fe, Co or Ni) catalyst supported on SBA-15, the effect of the catalysts formed by different 3d transition metals and through different acid leaching times, the selectivity for propylene during the dehydrogenation of propane was investigated.
(44) (1) The effect of different acid leaching times on the selectivity for propylene during the dehydrogenation of propane, referring to TABLE 2.
(45) TABLE-US-00002 TABLE 2 Effect of different values of propylene selectivity between the catalysts formed by adding different 3d transition metals into subsurface with different acid leaching time and Pt/SBA-15 Acid leaching PtFe@Pt/SBA- PtCo@Pt/SBA- PtNi@Pt/SBA- time (min) 15 15 15 5 4% −20% −35% 10 16% 10% 1% 20 14% 9% 0.3% 60 13% 6% −0.7%
(46) First, from the longitudinal direction of the table, it can be seen that, compared to Pt/SBA-15, with the increase of the acid leaching time, the propylene selectivity of the core-shell Pt3d@Pt/SBA-15 (3d is Fe, Co or Ni) catalyst supported on the SBA-15 presents a tendency of first increase, and then basically constant. The PtFe@Pt/SBA-15 reached the maximum when the acid leaching time was 10 minutes. This demonstrates that, the d-band center of the surface Pt is downshifted by the addition of the 3d transition metal, thereby improving the selectivity for propylene.
(47) Second, from the lateral direction of the table, it can be seen that, compared to pure Pt, the addition of different 3d transition metals shows some difference in the improvement of propylene selectivity. As can be seen from the table, the extent of increasing the selectivity for propylene is increased in the row: PtFe/SBA-15>PtCo/SBA-15>PtNi/SBA-15. This indicates that the addition of different 3d transition metals makes different electronic effects and geometric effects on the surface Pt, and therefore the degree of the downshift of the d-band center of the Pt atoms is also different. Thus, the selectivity for propylene is different as well. Moreover, it can be seen that the PtCo/SBA-15 and PtNi/SBA-15 core-shell catalysts have a particularly low selectivity for propylene when the acid leaching time is 5 minutes, because Co and Ni break the carbon-carbon bond before the core-shell structure is formed, thereby reducing the selectivity for propylene.
(48) The catalyst of the present invention can be prepared by adjusting parameters according to the raw material formulation and preparation process. The prepared catalyst shows similar performance to the catalysts of the embodiments. The present invention has been described in detail above. It should be noted that any simple modifications, alterations, or other equivalents obtained by those skilled in the art without creative work and without departing from the core concept of the present invention fall within the scope of the present invention.