Redox-active oxide materials for thermal energy storage
11339766 · 2022-05-24
Assignee
Inventors
- Sean M. Babiniec (Arvada, CO, US)
- Andrea Ambrosini (Albuquerque, NM, US)
- Eric N. Coker (Albuquerque, NM, US)
- James E. Miller (Albuquerque, NM)
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/76
CHEMISTRY; METALLURGY
C01G49/009
CHEMISTRY; METALLURGY
C01G51/006
CHEMISTRY; METALLURGY
C01G51/68
CHEMISTRY; METALLURGY
C09K5/16
CHEMISTRY; METALLURGY
C01G45/1264
CHEMISTRY; METALLURGY
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/72
CHEMISTRY; METALLURGY
F28D20/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E70/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03G6/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
C01G45/12
CHEMISTRY; METALLURGY
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C09K5/16
CHEMISTRY; METALLURGY
F03G6/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Thermochemical storage materials having the general formula A.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ, where A=La, Sr, K, Ca, Ba, Y and B=Mn, Fe, Co, Ti, Ni, Cu, Zr, Al, Y, Cr, V, Nb, Mo, are disclosed. These materials have improved thermal storage energy density and reaction kinetics compared to previous materials. Concentrating solar power thermochemical systems and methods capable of storing heat energy by using these thermochemical storage materials are also disclosed.
Claims
1. A thermochemical system, comprising: a concentrated solar receiver; a thermochemical composition provided to the concentrated solar receiver, the thermochemical composition comprising a material having a formula Ca.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ, where A′.sub.1-x=La, Sr, Ba, Y and B and B′=Mn, Ti, Zr, Al, Cr, Mo, and 0≤x≤1, 0<y<1 and 0≤δ≤1.
2. The system of claim 1, wherein and A′.sub.1-x is La, Sr or Y.
3. The system of claim 1, wherein B.sub.y is Al or Ti, and B′.sub.1-y is Mn.
4. The system of claim 1, wherein the thermochemical composition is selected from a group consisting of: CaTi.sub.0.2Mn.sub.0.8O.sub.3-δ CaTi.sub.0.4Mn.sub.0.6O.sub.3-δ CaAl.sub.0.1Mn.sub.0.9O.sub.3-δ CaAl.sub.0.2Mn.sub.0.8O.sub.3-δ CaAl.sub.0.3Mn.sub.0.7O.sub.3-δ CaAl.sub.0.4Mn.sub.0.6O.sub.3-δ Ca.sub.0.8La.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.8Sr.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.9Y.sub.0.1Al.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.8Y.sub.0.2Al.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.9Y.sub.0.1Al.sub.0.4Mn.sub.0.6O.sub.3-δ Ca.sub.0.8Y.sub.0.2Al.sub.0.4Mn.sub.0.6O.sub.3-δ CaZr.sub.0.2Mn.sub.0.8O.sub.3-δ.
5. A thermochemical system, comprising: a concentrated solar receiver; a thermochemical composition provided to the concentrated solar receiver, the thermochemical composition comprising a perovskite material selected from the group consisting essentially of a formula La.sub.0.2Sr.sub.0.7K.sub.0.1Co.sub.0.9Mn.sub.0.1O.sub.3-δ, and La.sub.xSr.sub.1-xCo.sub.yMn.sub.1-yO.sub.3-δ where 0≤x<1 0<y<1 and 0≤δ≤1.
6. The system of claim 5, wherein the thermochemical composition is selected from a group consisting of: La.sub.0.1Sr.sub.0.9Co.sub.0.9Mn.sub.0.1O.sub.3-δ La.sub.0.1Sr.sub.0.9Co.sub.0.8Mn.sub.0.2O.sub.3-δ La.sub.0.1Sr.sub.0.9Co.sub.0.7Mn.sub.0.3O.sub.3-δ La.sub.0.2Sr.sub.0.8Co.sub.0.9Mn.sub.0.1O.sub.3-δ La.sub.0.2Sr.sub.0.8Co.sub.0.8Mn.sub.0.2O.sub.3-δ La.sub.0.2Sr.sub.0.8Co.sub.0.7Mn.sub.0.3O.sub.3-δ La.sub.0.3Sr.sub.0.7Co.sub.0.9Mn.sub.0.1O.sub.3-δ La.sub.0.3Sr.sub.0.7Co.sub.0.8Mn.sub.0.2O.sub.3-δ La.sub.0.3Sr.sub.0.7Co.sub.0.7Mn.sub.0.3O.sub.3-δ La.sub.0.4Sr.sub.0.6Co.sub.0.6Mn.sub.0.4O.sub.3-δ La.sub.0.7Sr.sub.0.3Co.sub.0.3Mn.sub.0.7O.sub.3-δ La.sub.0.8Sr.sub.0.2Co.sub.0.2Mn.sub.0.8O.sub.3-δ La.sub.0.8Sr.sub.0.2Co.sub.0.3Mn.sub.0.7O.sub.3-δ La.sub.0.9Sr.sub.0.1Co.sub.0.1Mn.sub.0.9O.sub.3-δ La.sub.0.9Sr.sub.0.1Co.sub.0.2Mn.sub.0.8O.sub.3-δ La.sub.0.9Sr.sub.0.1Co.sub.0.3Mn.sub.0.7O.sub.3-δ.
7. A method, comprising: providing a thermochemical material to a concentrated solar receiver, the thermochemical material comprising a perovskite material having a formula A.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ, where A.sub.x=Ca and A′.sub.1-x=La, Sr, K, Ba, Y and B.sub.y and B′1-y=Mn, Ti, Ni, Cu, Zr, Al, Y, Cr, V, Nb, Mo, and 0<x≤1, 0<y<1 and 0≤δ≤1.
8. The method of claim 7, wherein A′.sub.1-x is Sr or Y.
9. The method of claim 7, wherein B.sub.y is Al or Ti, and B′.sub.1-y is Mn.
10. The method of claim 7, wherein the thermochemical composition is selected from a group consisting of: CaTi.sub.0.2Mn.sub.0.8O.sub.3-δ CaTi.sub.0.4Mn.sub.0.6O.sub.3-δ CaAl.sub.0.1Mn.sub.0.9O.sub.3-δ CaAl.sub.0.2Mn.sub.0.8O.sub.3-δ CaAl.sub.0.3Mn.sub.0.7O.sub.3-δ CaAl.sub.0.4Mn.sub.0.6O.sub.3-δ CaCo.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.8La.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.8Sr.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.9Y.sub.0.1MnO.sub.3-δ Ca.sub.0.8Y.sub.0.2MnO.sub.3-δ Ca.sub.0.7Y.sub.0.3MnO.sub.3-δ Ca.sub.0.9Y.sub.0.1Al.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.8Y.sub.0.2Al.sub.0.2Mn.sub.0.8O.sub.3-δ Ca.sub.0.9Y.sub.0.1Al.sub.0.4Mn.sub.0.6O.sub.3-δ Ca.sub.0.8Y.sub.0.2Al.sub.0.4Mn.sub.0.6O.sub.3-δ CaZr.sub.0.2Mn.sub.0.8O.sub.3-δ.
11. A method, comprising: providing a thermochemical material to a concentrated solar receiver, the thermochemical material comprising a perovskite material having a formula La.sub.xSr.sub.1-x-zK.sub.zCo.sub.yM.sub.1-yO.sub.3-δ, where M=Mn or Fe and 0<x≤1, 0<y<1, 0<z≤0.5 and 0≤δ≤1.
12. The method of claim 11, wherein the perovskite material is La.sub.0.2Sr.sub.0.7K.sub.0.1Co.sub.0.9Mn.sub.0.1O.sub.3-δ.
13. A thermochemical system, comprising: a concentrated solar receiver; a thermochemical composition provided to the concentrated solar receiver, wherein the thermochemical composition is selected from a group consisting of: Ca.sub.0.9Y.sub.0.1MnO.sub.3-δ Ca.sub.0.8Y.sub.0.2MnO.sub.3-δ Ca.sub.0.7Y.sub.0.3MnO.sub.3-δ.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(26) The present disclosure is directed toward perovskite thermochemical energy storage (TCES) materials and methods of using perovskite TCES materials for CSP energy storage.
(27) The present disclosure is also directed to TCES systems using the disclosed TCES materials and compositions. According to an embodiment of the disclosure, the disclosed perovskite TCES material can be used in a TCES system, such as the system disclosed in U.S. patent application Ser. No. 14/846,201, entitled “THERMAL ENERGY STORAGE AND POWER GENERATION SYSTEMS AND METHODS,” filed on Sep. 4, 2015, the disclosure of which is incorporated herein in its entirety.
(28) The disclosed materials may be used in other TCES systems and other thermochemical reactors or systems, such as concentrated solar falling particle receivers, fluidized bed receivers, conveyor receivers, and other receivers as known in the art.
(29) Perovskites are generally described as having a basic ABO.sub.3 stoichiometry, where A and B are different cation sites, and O is oxygen. The actual oxygen stoichiometry of the material can vary from 3 in order to exactly balance the charges of A and B. Thus the stoichiometry is more precisely described as ABO.sub.3-δ where δ denotes the variation in oxygen stoichiometry relative to the standard ABO.sub.3 composition and is a measure of the oxidation state of the cations. A change in δ (i.e. Δδ, reported here as a positive number) represents the moles of oxygen lost or gained per mole of material as it is reduced or oxidized and is a measure of the reaction extent or redox capacity of the material. In an embodiment, δ and Δδ may range from 0 to 1, which may be written, for example as 0≤δ≤1. In another embodiment, δ may range from 0.0 to 0.5 and δΔ during cycling from 0.1 to 0.6. In another embodiment, δ may range from 0.0 to 1 and δΔ during cycling from 0.1 to 1. Multiple different cations may reside on both the A and B sites, and cation substitutions can be made in each site, denoted as A′ and B′. According to the present disclosure, the following approaches (see I,II,III below) have been used to manipulate the energy storage capacity in the A.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ perovskite oxide materials disclosed herein.
(30) (I) B-site oxidation state: If the enthalpy associated with the formation of oxygen vacancies is unchanged between two materials, it is beneficial to increase the extent of reduction (Δδ, or δ if the initial state is δ=0 as shown in equation 2A).
ABO.sub.3+ΔH.Math.ABO.sub.3-δ+δ/2O.sub.2(g) (Eqn. 2A)
The formation of oxygen vacancies is subject to the availability of reducible cations to balance the charge of an oxygen vacancy:
2M.sub.M.sup.x.Math.2M.sub.M′+V.sub.O″ (Eqn. 2B)
where M.sub.M.sup.x is a B-site metal cation, M.sub.M′ is a reduced B-site cation, and V.sub.O″ is an oxygen vacancy. In order to maximize δ, it is beneficial to engineer the material so that the B-site average oxidation state is as high as possible, resulting in a higher concentration of reducible cation sites. This can be done by A-site substitution of non-labile cations, i.e., a +2 cation for a +3 cation on the A-site, which requires the B-site oxidation state to increase in order to maintain charge neutrality since the summation of the charge of the cations must balance that of the oxygen anions.
(31) (II) Molecular weight: A reduction in molecular weight increases the total mass-specific enthalpy by increasing both the sensible enthalpy (more atoms per unit mass) and the latent enthalpy (more bonds per unit mass). Furthermore, less work is expended in transporting the material, e.g. from cold storage to the receiver, reducing parasitic energy losses.
(32) (III) Reduction onset temperature: There is a thermodynamic relationship between the temperature required to drive the material to a more reduced state relative to the current state and the enthalpy of that reduction (ΔH). If a material is easier to reduce than another (i.e. reduction occurs at a lower temperature), it is often because the metal oxygen bond strength and hence the enthalpy of reduction is smaller as well. However, the total energy stored is combination of the reduction enthalpy and the extent of reduction. Therefore, it is desirable to design materials that are difficult to reduce (have strong bonds), but still display reasonable extent of reduction at elevated temperatures.
(33) The present disclosure is directed to metal oxide particles formed from TCES materials having the general formula A.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ, where A=La, Sr, K, Ca, Ba, Y and B=Mn, Fe, Co, Ti, Ni, Cu, Zr, Al, Y, Cr, V, Nb, Mo. Generally, the A-site cations are chosen to engineer the phase stability of the material and influence the B-site oxidation state, and the B-site cations are chosen as the redox-active cations, allowing for the generation of oxygen vacancies. In this formulation, A′ and B′ represent substituent cations, i.e., if Sr replaced a portion of the La on the A-site, then A=La and A′=Sr.
(34) According to an embodiment of the disclosure, La.sub.xSr.sub.1-xCo.sub.yMn.sub.1-yO.sub.3-δ (LSCM), La.sub.xSr.sub.1-xCo.sub.yFe.sub.1-yO.sub.3-δ (LSCF), A-site potassium substituted LSCM (LSKCM), and metal cation substituted calcium manganite perovskites (CaA′MnB′O.sub.3-δ) are disclosed. Potassium doping onto the A-site of the LSCM perovskite addresses two of the target properties listed above, 1) an increase in the B-site oxidation state, and 2) a reduction in the molecular weight.
(35) Substituted calcium manganites address all three of the target properties listed above. Using a lower-valence cation, such as Ca +2, drives the B-site to a higher oxidation state in fully oxidized materials, theoretically increasing the potential reduction magnitude. The use of calcium on the A-site reduces the molecular weight up to 35% when compared to LSCM/LSCF. Additionally, previous studies have shown that CaMnO.sub.3-δ materials reduce at high temperatures (˜800° C.). In another embodiment, non-labile cations such as Al and Ti may be substituted onto the B-site, increasing the enthalpy by increasing the bond strength between such elements and oxygen. Substituted-calcium manganites also provide one additional key benefit: reduction of cost. Calcium precursors are much cheaper than lanthanum or strontium precursors, which can greatly reduce the cost of storage per unit of energy.
(36) According to an embodiment of the present disclosure, high-performing substituted calcium manganite perovskites, which may be referred to as CaA′MnB′O.sub.3-δ, having the formula: Ca.sub.xA′.sub.1-xMn.sub.1-yB′.sub.yO.sub.3-δ, where A′=Sr, La, Y, Ba and B′=Al, Ti, V, Cr, Fe, Co, Cu, Zr, Nb, Mo, Ce are disclosed. The heat storage capacity is a function of M, the enthalpy of reduction, and the heat capacity of the oxide. A large reaction extent, M, is beneficial to the storage capacity, provided it does not come at the expense of a small reduction enthalpy.
(37) The widely accepted nomenclature of perovskite compounds, which is used here, is to list the initials of the elements followed by the stoichiometry of the compound eliminating the decimals. For example, La.sub.0.1Sr.sub.0.9Co.sub.0.8Mn.sub.0.2O.sub.3-δ is referred to as LSCM1982.
(38) Substituted calcium manganite possesses unique advantages over other perovskites of interest for TCES: The material is devoid of rare-earth elements, resulting in highly available precursors and lower materials cost. The material exhibits high redox enthalpies correlated with high reduction onset temperatures, even at a lower extent-of-reduction as compared to other perovskite TCES candidates. The material displays redox reversibility up to at least 1250° C. in argon and air. The material exhibits a reduced molecular weight as compared to state-of-the-art LSCM/LSCF compositions.
(39) The presently disclosed substituted calcium manganites significantly outperform previous state-of-the-art perovskite materials, such as La.sub.0.3Sr.sub.0.7Co.sub.0.9Mn.sub.0.1O.sub.3-δ (LSCM3791).
(40) As can be seen in
(41) Novel substituted calcium manganite perovskites for this application include: CaTi.sub.0.2Mn.sub.0.8O.sub.3-δ, CaTi.sub.0.4Mn.sub.0.6O.sub.3-δ, Ca.sub.0.8Sr.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ, Ca.sub.0.8La.sub.0.2Ti.sub.0.2Mn.sub.0.8O.sub.3-δ, Ca.sub.0.9Y.sub.0.1MnO.sub.3-δ, Ca.sub.0.8Y.sub.0.2MnO.sub.3-δ, Ca.sub.0.7Y.sub.0.3MnO.sub.3-δ, Ca.sub.0.9Y.sub.0.1Al.sub.0.2Mn.sub.0.8O.sub.3-δ, CaAl.sub.0.2Mn.sub.0.8O.sub.3-δ, CaCo.sub.0.2Mn.sub.0.8O.sub.3-δ, and CaFe.sub.0.2Mn.sub.0.8O.sub.3-δ.
Experimental Description
(42) The perovskites were synthesized by a modified Pechini method to ensure complete mixing of the reactants. The crystallographic structure and phase composition of the calcined pellets were examined by powder x-ray diffraction (XRD). Crystal structure was determined by analyzing XRD patterns using Jade 9 software (Materials Data Inc. Jade+, Livermore, Calif.).
(43) Three Thermogravimetric Analysis (TGA) methods were adopted for this study. The first was a simple prescreen of the redox capacity and reduction onset temperature for each material. This analysis was used to identify the best candidates for more detailed study. The pre-screen was performed using pellet fragments (˜15 mg) in a TA Instruments Q600 TG/DSC.
Δδ=(Δm/m.sub.init).Math.(MW.sub.ABO3/MW.sub.O) (Eqn. 3)
where Δm is the mass change measured by TGA, m.sub.init is the initial mass, MW.sub.ABO3 is the molecular weight of the perovskite assuming that the initial state of the material is the ABO.sub.3 stoichiometry (δ=0), and MW.sub.o is the molecular weight of monatomic oxygen.
(44) The second TGA method involved obtaining equilibrium measurements of mass over a range of temperatures and oxygen partial pressures. This data serves to verify the initial results and to provide a measure of the redox thermodynamics and reproducibility. These were performed using a Netzsch STA449F3 Jupiter TGA. Following a single break-in cycle and an initial mass measurement at a temperature of 200° C. and oxygen partial pressure (pO.sub.2) of 0.9 atm, samples were given adequate time to equilibrate at temperatures of 600, 800, 950, 1100, and 1250° C. repeated at pO.sub.2 of 0.9, 0.1, 0.01, and 0.001 atm. For clarity, a schematic representation of the experimental profile is shown in
(45) Table 1 lists synthesized examples from each material family analyzed and their measured properties. The redox capacity is taken from the value of 463 value from the pre-screen TGA.
(46) TABLE-US-00001 TABLE 1 Comparison of representative redox properties for each materials family. Molecular Redox Representative Perovskite Crystal weight capacity reduction onset TCES family phase(s) (g/mol) (Δδ.sub.3) in air (° C.) material LSCM Tetragonal, cubic, 195-240 0.00-0.39 325-450 LSCM1991, LSCM3791, rhombohedral, LSCM3782 orthorhombic LSCF Cubic, rhombohedral, 195-240 0.01-0.40 300-400 LSCF2882, LSCF3791, orthorhombic LSCF3773 BSCF Melted below 1200° C. 195-240 N/A N/A low melting point LSMF Tetragonal, cubic 195-240 0.14-0.26 375-500 smaller Δδ.sub.3 than similar LSCM, LSCF LSKCM Cubic 200 0.37 365 LSKCM27191 CaA’MnB’ Tetragonal, 135-160 0.09-0.31 400-1100 CAM28, CTM28, CYM91, orthorhombic CYAM9128
(47) According to another embodiment of the present disclosure, perovskite TCES materials of the formula La.sub.xSr.sub.1-xCo.sub.yM.sub.1-yO.sub.3-δ, where M=Mn or Fe are disclosed. The La.sub.xSr.sub.1-xCo.sub.yMn.sub.1-yO.sub.3-δ (LSCM) and La.sub.xSr.sub.1-xCo.sub.yFe.sub.1-yO.sub.3-δ (LSCF) materials may be used for high-temperature TCES. Methods and systems for using LSCM and LSCF materials for high-temperature TCES are also disclosed.
(48) An initial screening of redox activity was completed by TGA for each composition. The most-promising compositions with the greatest recoverable redox capacity for each family were further characterized in equilibrium TGA experiments over a range of temperatures and oxygen partial pressures (
(49) A set of LSCM and LSCF compositions were synthesized. All compositions crystallized in the perovskite structure. LSCM compositions were indexed to the tetragonal, cubic, rhombohedral, and orthorhombic crystal structures. LSCF compositions were indexed to either a cubic or rhombohedral structures.
(50) TABLE-US-00002 TABLE 2 Crystallographic and pre-screen redox properties of LSCM compositions Reduction >95% Single- onset in air Composition phase? Crystal structure (° C.) Δδ.sub.1 Δδ.sub.2 Δδ.sub.3 LSCM1991 Yes Tetragonal 432 0.25 0.12 0.32 LSCM1982 Yes Tetragonal 438 0.24 0.12 0.31 LSCM1973 Yes Tetragonal 431 0.21 0.11 0.28 LSCM2891 Yes Tetragonal 425 0.25 0.11 0.33 LSCM2882 No Tetragonal 256 0.21 0.11 0.28 LSCM2873 Yes Tetragonal 395 0.23 0.12 0.31 LSCM3791 Yes Cubic 343 0.31 0.12 0.39 LSCM3782 Yes Cubic 359 0.28 0.12 0.36 LSCM3773 Yes Cubic 358 0.23 0.12 0.31 LSCM4664 Yes Cubic 334 0.17 0.11 0.24 LSCM7337 Yes Rhombohedral 772 0.03 0.07 0.01 LSCM8228 Yes Rhombohedral 932 0.02 0.05 −0.007 LSCM8237 Yes Rhombohedral 972 0.02 0.05 −0.003 LSCM9119 Yes Orthorhombic 825 0.04 0.06 0.020 LSCM9128 Yes Orthorhombic 834 0.02 0.05 −0.002 LSCM9137 Yes Orthorhombic 901 0.03 0.06 −0.005
(51) TABLE-US-00003 TABLE 3 Crystallographic and pre-screen redox properties of LSCF compositions Reduction >95% Single- onset in air Composition phase? Crystal structure (° C.) Δδ.sub.1 Δδ.sub.2 Δδ.sub.3 LSCF1991 No Cubic 406 0.23 0.09 0.31 LSCF1982 Yes Cubic 394 0.30 0.11 0.37 LSCF1973 Yes Cubic 372 0.29 0.10 0.36 LSCF2891 Yes Cubic 369 0.31 0.11 0.38 LSCF2882 Yes Cubic 357 0.32 0.11 0.38 LSCF2873 No Cubic 366 0.30 0.11 0.38 LSCF2828 Yes Cubic 340 0.30 0.09 0.35 LSCF3791 Yes Cubic 352 0.30 0.12 0.38 LSCF3773 Yes Cubic 348 0.32 0.11 0.40 LSCF4691 Yes Cubic 342 0.27 0.12 0.35 LSCF4682 Yes Cubic 332 0.28 0.12 0.36 LSCF4673 Yes Cubic 336 0.26 0.11 0.35 LSCF4646 Yes Cubic 349 0.25 0.10 0.30 LSCF4664 Yes Rhombohedral 342 0.26 0.11 0.32 LSCF5555 Yes Rhombohedral 500 0.22 0.11 0.29 LSCF6446 Yes Rhombohedral 609 0.17 0.11 0.22 LSCF7337 Yes Rhombohedral 736 0.10 0.10 0.19 LSCF8228 Yes Rhombohedral 926 0.06 0.09 0.06 LSCF8237 Yes Rhombohedral 886 0.07 0.10 0.08 LSCF9128 Yes Rhombohedral 1005 0.03 0.07 0.01 LSCF9137 Yes Rhombohedral 970 0.04 0.08 0.03
(52) As can be seen in
(53) For both compositions, lanthanum concentrations of less than 0.3 result in relatively constant values of Δδ.sub.1-3. When the La concentration on the A-site exceeds 0.3, the redox performance of the materials decreases significantly (
(54) One composition of LSKCM was synthesized, LSKCM27191. This composition is a substitution of potassium for lanthanum resulting in 10% potassium on the A site on the high-performing LSCM3791 material. By comparing these two materials, the effect of potassium doping can be investigated. LSKCM27191 was indexed as cubic, similar to LSCM3791. However, a minor amount of CoO was identified as a second phase, as seen in
(55)
(56) TABLE-US-00004 TABLE 4 Crystallography and pre-screen redox properties of CaA′MnB′O.sub.3 compositions. >95% Single- Crystal Reduction onset Composition phase? structure in air (° C.) Δδ.sub.1 Δδ.sub.2 Δδ.sub.3 CaMnO.sub.3-δ (CM) Yes Orthorhombic 875 0.20 0.10 0.27 CaTi.sub.0.2Mn.sub.0.8O.sub.3-δ (CTM28) Yes Orthorhombic 901 0.15 0.11 0.21 CaTi.sub.0.4Mn.sub.0.6O.sub.3-δ (CTM46) Yes Orthorhombic 992 0.09 0.09 0.13 Ca.sub.0.8La.sub.0.2Ti.sub.0.4Mn.sub.0.6O.sub.3-δ (CLTM8228) Yes Orthorhombic 1020 0.05 0.10 0.09 Ca.sub.0.8Sr.sub.0.2Ti.sub.0.4Mn.sub.0.6O.sub.3-δ (CSTM8228) Yes Orthorhombic 827 0.16 0.11 0.24 CaCo.sub.0.2Mn.sub.0.8O.sub.3-δ (CCM28) Yes Orthorhombic 730 0.19 0.12 0.27 CaFe.sub.0.2Mn.sub.0.8O.sub.3-δ (CFM28) Yes Orthorhombic 418 0.19 0.12 0.28 CaFe.sub.0.4Mn.sub.0.6O.sub.3-δ (CFM46) Yes 427 0.16 0.10 0.24 CaAl.sub.0.2Mn.sub.0.8O.sub.3-δ (CAM28) Yes Orthorhombic 759 0.20 0.10 0.27 Ca.sub.0.9Y.sub.0.1MnO.sub.3-δ (CYM91) Yes Orthorhombic 991 0.15 0.12 0.25 Ca.sub.0.9Y.sub.0.1Al.sub.0.2Mn.sub.0.8O.sub.3-δ (CYAM9128) Yes Orthorhombic 800 0.20 0.10 0.28
(57) To compare the mean reoxidation magnitude to the minimum desired Δδ≥0.2, 5 redox cycles were performed on a candidate material, LSCM3791. −200 mesh powder fines were cycled between 1250° C. (60 min hold) and 400° C. (30 min hold), and between gas compositions of dry air and dry argon. The redox data are illustrated in
(58) As seen in the TGA (
(59) Reduction enthalpy is measured by evaluating equilibrium TGA data and performing a van't Hoff analysis. Representative TGA data are shown in
(60) Results for LSCF3773 obtained by the procedure are shown in
(61) The enthalpies extracted from the van't Hoff data for the LSCM and LSCF compounds can be seen in
(62)
(63) Note that Equation 5 converts the enthalpy units to kJ/mol-perovskite. Dividing by the molecular weight of the perovskite yields a result in units of the weight-specific enthalpy, kJ/kg-perovskite (right axis of
(64) The enthalpy data for the LSCM/LSCF candidates plotted in
(65) TABLE-US-00005 TABLE 5 Summary of extent of reaction and weight-specific enthalpies for materials tested in the equilibrium TGA experiment Reduction Maximum Enthalpy at Material onset (° C.) δ δ.sub.max (kJ/kg) LSCM1991 432 0.434 216 LSCM3791 343 0.460 242 LSCM3782 359 0.412 236 LSCF2882 357 0.486 212 LSCF3791 352 0.461 223 LSCF3773 348 0.455 223 LSKCM27191 365 0.464 239 CTM28 901 0.293 393 CAM28 759 0.322 371
(66) Although each of the LSCM/LSCF materials has a large range in the maximum extent of reaction (0.412<δ.sub.max<0.486), the mass-specific enthalpy is fairly consistent (212-242 kJ/kg). Notably, extent of reduction does not necessarily correlate directly with realized reaction enthalpy (storage energy). This is due to a thermodynamic relationship between the oxygen bond strength and the extent of reduction. Materials that are easier to reduce do so because of lesser oxygen bond strengths. It is because of this relationship that we focus on increasing the reduction onset temperature in other compositions.
(67) From
(68) TABLE-US-00006 TABLE 6 Enthalpy values at maximum reduction of each composition Composition δ.sub.max Δδ(kJ/kg-ABO.sub.3) LSCM1991 0.43 220 LSCM3791 0.46 250 LSCM3782 0.41 230 LSCF2882 0.49 210 LSCF3791 0.46 220 LSCF3773 0.45 220
(69) The calcium manganite materials (CTM28 and CAM28) show higher partial molar enthalpies than LSCM/LSCF (
(70) Plotting the equilibrium TGA data for LSCM3791 and CTM28 allows visual comparison of the reduction behavior of the two materials, as seen in
(71) An approximation of the heat capacity for each material can be made using the Dulong-Petit formula, which estimates the heat capacity as 3R for each atom in a solid lattice, where R is the ideal gas constant. Since one molecule of perovskite contains 5 atoms, the heat capacity can be estimated as 15R J/mol-K. The units for C.sub.p can be converted into kJ/kg-K by dividing by the molecular weight, as reported in Table 7. Again, the molecular weight has a significant role in the weight-specific heat capacity.
(72) TABLE-US-00007 TABLE 7 Approximated heat capacity of candidate materials Candidate material Molecular weight (g/mol) Approximated c.sub.p (kJ/kg-K) LSCM3791 209.5 0.595 CTM28 141.6 0.881 CAM28 135.8 0.918
(73) A TA Instruments Discovery TGA, with IR heating capabilities, was used to measure redox extent over multiple cycles. LSCM3971 and CAM28 powders (75-150 μm particle size) were cycled 100 and 50 times, respectively, in air between 400-1050° C. The heating and cooling rates were 400° C./min and 200° C./min, respectively. The dwell time at each temperature was 10 minutes.
(74) The data of Δδ as a function of cycle number for both materials are fit to a linear trend. The slope of LSCM is on the order of 10.sup.−6 Δδ per cycle, while that of CAM28 is −10.sup.−5, Δδ per cycle, indicating a great degree of stability. To examine the sintering potential of the ceramic grains, dilatometry experiments were performed using an XDC-2 prototype dilatometer from Precision Measurements and Instruments Corporation (PMIC). The sintering onset is defined as the intersection of the tangent line before the sintering mechanism begins and the tangent line after the sintering mechanism is active. The samples were made by sieving calcined materials to 75-125 μm. This powder was pressed into a % inch pellet using 2.5 wt % polyvinyl butyral (PVB) as a binder. The pellet was heated to 1350° C. at 4° C..Math.min.sup.−1 in the dilatometer. The dilatometry data exhibits an initial contraction due to binder burnout, followed by a thermal expansion, with sintering beginning to occur after 1000° C. Using the tangent line method, the sintering temperature is measured as 1201.1° C. for LSCM3791, as seen in
(75)
(76) In
(77) The hot reduced particle storage vessel 18 is in fluid communication with the SR3 16 via a portion of the gravity feed section 43 (see discussion below). In such a manner, the hot reduced particle storage vessel 18 may receive heated particles discharged from the chamber 26. The hot reduced particle storage vessel 18 stores particles at a temperature of >500° C. In an embodiment, the hot reduced particle storage vessel 18 stores particles at a temperature >1000° C. In another embodiment, the hot reduced particle storage vessel 18 stores particles at a temperature of between 1000 and 1200° C. In another embodiment, the hot reduced particle storage vessel 18 may be bypassed or partially bypassed, and the particles from the SR3 16 may be provided directly to the ROx 20 or stored or some fraction of both.
(78) In an embodiment, the hot reduced particle storage vessel 18 is configured to store particles for a period of time before providing the particles to the ROx 40. In an embodiment, the hot reduced particle storage vessel 18 is configured to store particles for a period greater than 8 hours. In an embodiment, the hot reduced particle storage vessel 18 is configured to store particles for a period greater than 24 hours. In an embodiment, the hot particle storage vessel 18 may be configured to store a portion or the entire inventory of particles within the system.
(79) The ROx 20 is in fluid communication with the hot reduced particle storage vessel 18 via a portion of the gravity feed section 43 (see discussion below). In such a manner, the ROx 20 may receive heated particles discharged from the hot particle storage vessel 18. The ROx 20 receives cold or cooler gas (ROx input gas) 38 and discharges hot gas (discharge gas) 40. In this exemplary embodiment, the ROx input gas 38 is air, however, in other embodiments, the ROx input gas may be air, oxygen, oxygen enriched air or gas, carbon dioxide, or other gas capable of facilitating a thermochemical oxidation reaction. Air (or other fluid) flow will typically de directed in a countercurrent fashion to particle flow through the ROx to maximize heat transfer and the air outlet temperature.
(80) The ROx input gas 38 is provided to the ROx 20 at temperatures between ambient and 600° C. In an embodiment, the ROx input gas 38 may be provided to the ROx 20 at a temperature of between 250 and 500° C. In another embodiment, the ROx input gas 38 may be provided to the ROx 20 at a temperature of between 400 and 500° C.
(81) The discharge gas 40 is discharged from the ROx 20 at temperatures between 500 and 1500° C. In an embodiment, the discharge gas 40 may be discharged from the ROx 20 at a temperature of between 1000-1250° C. In another embodiment, the discharge gas 40 may be discharged from the ROx 20 at a temperature of between 1100 and 1200° C.
(82) The cold oxidized particle storage vessel 22 is decoupled from the fluid stream of the ROx 20 via one or more conduits (not shown). In such a manner, the cold oxidized particle storage vessel 22 may receive cold particles discharged from the ROx 20 without the loss of the fluid through the storage vessel. In another embodiment, the cold oxidized particle storage vessel 22 may be omitted or split into one or more streams so that particles may be stored, sent directly to the SR3 16 or some fraction of both.
(83) In an embodiment, the cold oxidized particle storage vessel 22 is configured to store particles for a period of time before providing the particles to the ROx 20. In an embodiment, the cold oxidized particle storage vessel 22 is configured to store particles for a period greater than 8 hours. In an embodiment, the cold oxidized particle storage vessel 22 is configured to store particles for a period greater than 24 hours. In an embodiment, the cold oxidized particle storage vessel 22 may be configured to store a portion or the entire inventory of particles within the system.
(84) In this exemplary embodiment, the solar power system 10 includes heat exchanger 42. The heat exchanger 42 is in fluid communication with the cold oxidized particle storage vessel 22 via a cold particle lift 44 that is part of the particle transport system 24. In such a manner, the heat exchanger 42 receives cold particles discharged from the cold oxidized particle storage vessel 22. The heat exchanger 42 is also in fluid communication with the hot evolved O.sub.2 flow 36 discharged from the SR3 16. The hot O.sub.2 exchanges heat with the cold particles which are discharged from the heat exchanger 42 as preheated particles 46, which are fed to the SR3 16. In another embodiment, heat exchanger 42 may be omitted, the particles preheated by another component of the systems, or the cold particles are fed directly to the SR3 16 or any combination thereof.
(85) The particle transport system 24 includes a gravity feed section 43 (indicated by downward pointing arrows) and the cold particle lift 44. The gravity feed section 43 provides fluid connectivity to move particles from the bottom (hot side) of the SR3 16 to the hot reduced particle storage 18, the ROx 20, and the cold oxidized particle storage vessel 22. The gravity feed section 43 includes conduits or piping (not shown) configured to move particles. In another embodiment, the gravity feed section 43 may include, but is not limited to conduits, piping, conveyors, valves, temperature sensors, and motors configured to move particles. In another embodiment, the gravity feed section 43 may be replaced in part or in whole with a mechanical transport device, for example screw feed mechanisms.
(86) The cold particle lift 44 is in fluid connection with and receives cold particles from the cold oxidized particle storage vessel 22. The cold particle lift 44 transports those particles to a heat exchanger 42 where the particles are heated by the hot evolved O.sub.2 flow 36 discharged from the SR3 16. Preheated particles 46 are discharged from the heat exchanger 42 and provided to the SR3 16 via a conduit (not shown). Cold O.sub.2 that has lost heat to the particles is then discharged from the heat exchanger 42. The cold particle lift 44 may be, but is not limited to, a screw elevator, Olds elevator, conveyor, skip hoist, or other device or mechanism capable of particle transport.
(87) The particle transport system 24 further includes, but is not limited to, conduits, piping, conveyors, valves, temperature sensors, and motors configured to move particles and provide fluid connectivity between the components of the TCES subsystem 12.
(88) The power generation subsystem 14 incudes a compressor 50 mechanically coupled via shaft 52 to turbine 54. The compressor receives input gas 56, compresses the input gas 56, and discharges ROx input gas 38. In this exemplary embodiment, the input gas 56 is air, however, in other embodiments, the input gas 56 may be air, oxygen-enriched air or gas, carbon dioxide, or other gas capable of facilitating a thermochemical oxidation reaction. As appreciated by one of ordinary skill in the art, the ROx 20 provides and receives air from the power generation subsystem 14, and the components, including but not limited to the compressor(s), turbine(s) and other associated components and temperatures are configured and selected in a way that is known to one skilled in the art, including the possibility of internal recuperation and bottoming cycles.
(89) The ROx input gas 38 is provided to the ROx 20 where the ROx input gas reacts with the reduced particles and generates discharge gas 40. The discharge gas 40 discharged from the ROx 20 is provided to the turbine 54 where it is expanded, driving turbine 54. Turbine gas 62 is discharged from the turbine 54. The turbine 54, connected via shaft 52, thus provides power to drive the compressor 50 to compress the turbine inlet gas 56. In other embodiments, the power generation subsystem 14 may be alternately configured, such as by using a turbine-alternator-compressor (TAC) configuration, or other compressor/turbine system as appreciated by one in the art. In an embodiment, the power generation system is part of an Air-Brayton cycle power generation unit.
(90) In an embodiment, cold air 56 is compressed in an air Brayton compressor 50 prior to being fed to the ROx reactor 20. The cool compressed air passed counter-currently to particles fed through the ROx and is heated in the process by the sensible heat of the particles and the reaction exotherm. Because the pO2 is higher than the pO2 during reduction, it is possible for the exotherm to increase the temperature to a value greater than the reduction and storage temperature.
(91) An air transport system 64 is employed to transport the cold air 56, compressed cold air 58, hot air 60 and turbine air 62. The air transport system 64 includes, but is not limited to conduits, piping, conveyors, valves, temperature sensors, and other fluid control devices configured to transport air and provide fluid connectivity between the components of the power generation subsystem 14 and ROx 20.
(92) The system 10 can operate at high energy density thermal storage greater than 450 kJ/kg, which is that of currently-used molten salts. In another embodiment, the system 10 can operate at energy density thermal storage greater than 800 kJ/kg. In another embodiment, the system 10 can operate at energy density thermal storage greater than 1000 kJ/kg. In another embodiment, the system can operate at energy density thermal storage greater than 1200 kJ/kg. In another embodiment, the system can operate at energy density thermal storage greater than 1500 kJ/kg.
(93) In the SR3 16, the thermochemically active particles 34 capture solar energy resulting in a temperature increase (storage of thermal energy). A fraction of the captured energy is converted to stored chemical energy through an endothermic reduction reaction which can be generalized as MO.sub.x+ΔH.Math.MO.sub.x-δ+δ/2 O.sub.2(g) where MO.sub.x represents TCES materials having the formula A.sub.xA′.sub.1-xB.sub.yB′.sub.1-yO.sub.3-δ, where A=La, Sr, K, Ca, Ba, Y and B=Mn, Fe, Co, Ti, Ni, Cu, Zr, Al, Y, Cr, V, Nb, Mo, which may be selected from the general formula or any of the embodiments disclosed herein. The general formula, MO.sub.x will be used for simplicity for the discussion below.
(94) The SR3 can be embodied in any number of particle receiver designs and may include features such as multi-pass particle circulation and features to increase particle residence time. The SR3 aperture may be configured in any orientation including facing up, facing down, vertical, and so forth. The aperture may be open to environment or windowed, and means may be provided to manipulate the pO.sub.2 including vacuum pumps or sweep gasses. The metal oxide particles may flow through the SR3 due to the forces of gravity, mechanically, or otherwise conveyed.
(95) In the ROx 20, the particles 34 pass counter-currently to an air stream which enters as cold air 38 and exits as hot air as sensible heat is transferred, and the heat of reaction is recovered as the particles are reoxidized to their original form. The reaction is generalized as MO.sub.x-δ+δ/2 O.sub.2(g).Math.MO.sub.x+ΔH. Conversely to the air, the particles enter the ROx hot and exit as cool particles.
(96) The invention being thus described; it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the appended claims. It is intended that the scope of the invention be defined by the claims appended hereto. The entire disclosures of all references, applications, patents and publications cited above are hereby incorporated by reference.
(97) The preceding examples can be repeated with similar success by substituting the generically or specifically operating conditions of this invention for those used in the preceding examples.
(98) Although the invention has been described in detail with particular reference to these preferred embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover in the appended claims all such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above are hereby incorporated by reference.