Lithium electrochemical cell activated with an electrolyte containing DBC, LiBOB and FEC additives
11742520 · 2023-08-29
Assignee
Inventors
- Robert S. Rubino (Williamsville, NY, US)
- Joseph M. Lehnes (Williamsville, NY, US)
- Marcus J. Palazzo (Wheatfield, NY, US)
- David M. Spillman (Tonawanda, NY, US)
- Ho-Chul Yun (East Amherst, NY, US)
Cpc classification
H01M4/5825
ELECTRICITY
H01M4/131
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
International classification
H01M10/0525
ELECTRICITY
Abstract
An electrochemical cell having a casing housing an electrode assembly of a separator residing between a lithium anode and a cathode comprising silver vanadium oxide and fluorinated carbon is described. The electrode assembly is activated with a nonaqueous electrolyte comprising a lithium salt dissolved in a solvent system of propylene carbonate mixed with 1,2-dimethoxyethane, dibenzyl carbonate (DBC), lithium bis(oxalato)borate (LiBOB), and fluoroethylene carbonate (FEC). Preferably DBC is present in an amount ranging from about 0.005 moles (M) to about 0.25M, LiBOB is present in an amount ranging from about 0.005 wt. 5 to about 5 wt. %, and FEC is present in an amount ranging from about 0.01 wt. % to about 10 wt. %. This electrolyte formulation is more conductive than the conventional or prior art binary and ternary solvent system electrolytes while being chemically and electrochemically stable toward Li/SVO cells, Li-SVO/CF.sub.x mixture cells, and Li-SVO/CF.sub.x sandwich cathode primary electrochemical cells.
Claims
1. An electrochemical cell, comprising: a) a casing; b) an electrode assembly housed inside the casing, the electrode assembly comprising: i) a lithium anode; ii) a cathode comprising silver vanadium oxide (SVO); and iii) a separator residing between the anode and the cathode to prevent them from direct physical contact with each other; and c) a nonaqueous electrolyte provided in the casing in physical contact with the anode and the cathode, the electrolyte comprising: i) LiAsF.sub.6 in a molar ratio ranging from about 0.8M to about 1.5M dissolved in a solvent system comprising propylene carbonate (PC) and dimethoxy ethane (DME) in a ratio ranging from about 20:80 PC:DME to about 50:50 PC:DME, by volume; ii) dibenzyl carbonate (DBC) in an amount ranging from about 0.03 moles (M) to about 0.07M; iii) lithium bis(oxalato)borate (LiBOB) in an amount ranging from about 0.05 wt. % to about 1.0 wt. %; and iv) fluoroethylene carbonate (FEC) in an amount ranging from about 0.1 wt. % to about 1.0 wt. %.
2. The electrochemical cell of claim 1, wherein the cathode further comprises fluorinated carbon.
3. The electrochemical cell of claim 2, wherein the fluorinated carbon is (C.sub.2F).sub.n or has the formula (CF.sub.x).sub.n with x ranging from about 0.1 to about 1.9, and mixtures thereof.
4. The electrochemical cell of claim 2, wherein the silver vanadium oxide is mixed with the fluorinated carbon.
5. The electrochemical cell of claim 2, wherein the silver vanadium oxide (SVO) and the fluorinated carbon (CF.sub.x) are contacted to opposite sides of at least one current collector in a configuration selected from: a) SVO/current collector/CF.sub.x, with the SVO facing the anode; b) CF.sub.x/first current collector/SVO, with the CF.sub.x facing the anode; c) SVO/CF.sub.x/current collector/CF.sub.x/SVO; d) SVO/first current collector/CF.sub.x/second current collector/SVO; e) SVO/first current collector/SVO/CF.sub.x/SVO/second current collector/SVO; f) CF.sub.x/first current collector/SVO/second current collector/CF.sub.x; and g) CF.sub.x/first current collector/CF.sub.x/SVO/CF.sub.x/second current collector/CF.sub.x.
6. An electrochemical cell, comprising: a) a casing; b) an electrode assembly housed inside the casing, the electrode assembly comprising: i) a lithium anode; ii) a cathode comprising silver vanadium oxide (SVO) and fluorinated carbon; and iii) a separator residing between the anode and the cathode to prevent them from direct physical contact with each other; and c) a liquid, nonaqueous electrolyte provided in the casing in physical contact with the anode and the cathode, the electrolyte comprising: i) LiAsF.sub.6 in a molar ratio ranging from about 0.8M to about 1.5M dissolved in a solvent system comprising propylene carbonate (PC) mixed with 1,2-dimethoxyethane (DME) in a ratio ranging from about 20:80 PC:DME to about 50:50 PC:DME, by volume; ii) dibenzyl carbonate (DBC) in an amount ranging from about 0.03 moles (M) to about 0.07M; iii) lithium bis(oxalato)borate (LiBOB) in an amount ranging from about 0.05 wt. % to about 1.0 wt. %; and iv) fluoroethylene carbonate (FEC) in an amount ranging from about 0.1 wt. % to about 1.0 wt. %.
7. The electrochemical cell of claim 6, wherein the fluorinated carbon is (C.sub.2F).sub.n or has the formula (CF.sub.x).sub.n with x ranging from about 0.1 to about 1.9, and mixtures thereof.
8. The electrochemical cell of claim 6, wherein the silver vanadium oxide is mixed with the fluorinated carbon.
9. The electrochemical cell of claim 6, wherein the silver vanadium oxide (SVO) and the fluorinated carbon (CF.sub.x) are contacted to opposite sides of at least one current collector in a configuration selected from: a) SVO/current collector/CF.sub.x, with the SVO facing the anode; b) CF.sub.x/first current collector/SVO, with the CF.sub.x facing the anode; c) SVO/CF.sub.x/current collector/CF.sub.x/SVO; d) SVO/first current collector/CF.sub.x/second current collector/SVO; e) SVO/first current collector/SVO/CF.sub.x/SVO/second current collector/SVO; f) CF.sub.x/first current collector/SVO/second current collector/CF.sub.x; and g) CF.sub.x/first current collector/CF.sub.x/SVO/CF.sub.x/second current collector/CF.sub.x.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7) As used herein, the term “pulse” means a short burst of electrical current of a significantly greater amplitude than that of a pre-pulse current, immediately prior to the pulse. A pulse train consists of at least two pulses of electrical current delivered in relatively short succession with or without open circuit rest between the pulses. An exemplary pulse train consists of four 10 second pulses (40.0 mA/cm.sup.2) with a 15 second rest between each pulse.
(8) An electrochemical cell according to the present invention is preferably of a primary chemistry. For the cell to possess sufficient energy density and discharge capacity required to meet the rigorous requirements of implantable medical devices, the anode for the primary cell is a thin metal sheet or foil of lithium, pressed or rolled on a metallic anode current collector, i.e., preferably comprising titanium, titanium alloy or nickel. An alternate anode comprises a lithium alloy for example, Li—Si, Li—Al, Li—B, Li—Mg and Li—Si—B alloys and intermetallic compounds. The greater the amounts of the secondary material present by weight in the alloy, however, the lower the energy density of the cell.
(9) The anode current collector has an extended tab or lead contacted by a weld to a cell case of conductive metal in a case-negative electrical configuration. Alternatively, the anode may be formed in some other geometry, such as a bobbin shape, cylinder or pellet, to allow for a low surface cell design.
(10) It is generally recognized that for lithium cells, silver vanadium oxide (SVO) and, in particular, ∈-phase silver vanadium oxide (AgV.sub.2O.sub.5.5), is preferred as the cathode active material for high rate cell discharge applications. This active material has a theoretical volumetric capacity of 1.37 Ah/ml. By comparison, the theoretical volumetric capacity of CF.sub.x (x=1.1) is 2.42 Ah/ml, which is 1.77 times that of ∈-phase silver vanadium oxide. However, for powering a cardiac defibrillator, SVO is preferred because it can deliver high current pulses or high energy within a relatively short period of time. Although CF.sub.x has higher volumetric capacity, it is not useful as the sole cathode active material in medical devices requiring a high rate discharge application. This is due to its relatively low to medium rate of discharge capability. That is one of the reasons the lithium-SVO/CF.sub.x sandwich cathode cells disclosed by Gan in U.S. Pat. No. 6,551,747 are advantageous for providing both high energy capacity and high discharge rate in a single device.
(11) The '747 patent to Gan, which is assigned to the assignee of the present invention and incorporated herein by reference, describes a sandwich cathode design preferably having fluorinated carbon (CF.sub.x).sub.n as a first cathode active material of a relatively higher energy density, but of a relatively lower rate capability sandwiched between two current collectors, and preferably having silver vanadium oxide (SVO) as a second cathode active material of a relatively lower energy density, but of a relatively higher rate capability in contact with the opposite sides of the current collectors.
(12) Fluorinated carbon as the cathode active material of a relatively higher energy density, but of a relatively lower rate capability is represented by the formula (CF.sub.x).sub.n, wherein x ranges from about 0.1 to about 1.9, and preferably from about 0.5 to about 1.2. An alternate fluorinated carbon material that is useful with the present invention is (C.sub.2F).sub.n, wherein n refers to the number of monomer units which can vary widely.
(13) In addition to ∈-phase silver vanadium oxide having x=1.0 and y=5.5 in the general formula SM.sub.xV.sub.2O.sub.y, β-phase silver vanadium oxide having in the general formula x=0.35 and y=5.8, and γ-phase silver vanadium oxide having in the general formula x=0.80 and y=5.40 are also useful cathode active materials of relatively low energy density, but relatively high rate capability. For a more detailed description of such cathode active materials, reference is made to U.S. Pat. No. 4,310,609 to Liang et al. This patent is assigned to the assignee of the present invention and incorporated herein by reference.
(14) Silver vanadium oxide (SVO) as the preferred first cathode active material having a greater rate capability than the second cathode active material is typically provided in a formulation or mixture facing the anode of, by weight, about 90% to about 95% SVO, about 1% to about 4% binder and about 1% to about 4% conductive diluent. Fluorinated carbon (CF.sub.x) as the second active material is in contact with the other side of the current collector and is preferably provided in a second active mixture having CF.sub.x ranging from about 90% to 95% with the remaining constituents being about 1% to about 5% of a binder and about 1% to about 5% of one or more conductive diluents.
(15) A suitable binder material is preferably a thermoplastic polymeric material. The term thermoplastic polymeric material is used in its broadest sense and any polymeric material which is inert in the cell and which passes through a thermoplastic state, whether it finally sets or cures, is included within the term “thermoplastic polymer”. Representative binder materials include polyethylene, polypropylene, polyimide, and fluoropolymers such as fluorinated ethylene, fluorinated propylene, polyvinylidene fluoride (PVDF), and polytetrafluoroethylene (PTFE) at about 1 to about 5 weight percent of the cathode mixture. Natural rubbers are also useful as the binder material with the present invention.
(16) Up to about 10 weight percent of a conductive diluent is preferably added to the cathode mixture. Suitable conductive diluents include acetylene black, carbon black and/or graphite. Metals such as nickel, aluminum, titanium and stainless steel in powder form are also useful as conductive diluents. A preferred conductive diluent for both SVO and CF.sub.x is carbon. The use of carbon increases the conductivity of SVO and CF.sub.x. It is believed that this in turn improves the pulse discharge performance of the cell, especially during the first third of the cell's discharge life.
(17) Thus, an exemplary silver vanadium oxide formulation has about 94% SVO mixed with about 3% PTFE binder and about 3% carbonaceous diluent. An exemplary fluorinated carbon formulation has about 91% CF.sub.x mixed with about 5% PTFE binder and about 4% carbonaceous diluent.
(18) In addition to silver vanadium oxide, the first cathode active material may be comprised of V.sub.2O.sub.5, MnO.sub.2, LiCoO.sub.2, LiNiO.sub.2, LiMn.sub.2O.sub.4, TiS.sub.2, Cu.sub.2S, FeS, FeS.sub.2, copper oxide, copper vanadium oxide, copper silver vanadium oxide, and mixtures thereof. In addition to fluorinated carbon, the second cathode active material may be comprised of Ag.sub.2O, Ag.sub.2O.sub.2, CuF.sub.2, Ag.sub.2CrO.sub.4, MnO.sub.2, and mixtures thereof. In a broader sense, however, it is contemplated by the present invention that the first cathode active material may be any material which has a relatively higher rate capability than the second cathode active material.
(19) Another embodiment for a cathode according to the present invention has the first and second cathode active materials provided in a homogeneous mixture contacted to at least one side, and preferably both sides, of a current collector.
(20) The cathode for an electrochemical cell according to the present invention having the previously described first and second cathode active materials may be made in a variety of “sandwich” configurations. The cathode current collector is preferably formed as an elongated sheet having a first side and a second side with the disparate cathode active materials contacted to the opposite sides thereof. The cathode current collector may be formed from stainless steel, titanium, tantalum, platinum, gold, aluminum, aluminum alloys, cobalt nickel alloys, nickel-containing alloys, highly alloyed ferritic stainless steel containing molybdenum and chromium, and nickel-, chromium-, and molybdenum-containing alloys. In a preferred embodiment, the cathode current collector is aluminum. In another embodiment, the current collector is titanium having a coating selected from the group consisting of graphite/carbon material, iridium, iridium oxide and platinum provided thereon.
(21) Additionally, the cathode may include two or more current collectors with the overall design being independent of the exact screen or cell stack configuration. Exemplary cathode designs include:
(22) SVO/current collector/CF.sub.x, with the SVO facing the anode;
(23) CF.sub.x/first current collector/SVO, with the CF.sub.x facing the anode;
(24) SVO/CF.sub.x/current collector/CF.sub.x/SVO;
(25) SVO/first current collector/CF.sub.x/second current collector/SVO;
(26) SVO/first current collector/SVO/CF.sub.x/SVO/second current collector/SVO;
(27) CF.sub.x/first current collector/SVO/second current collector/CF.sub.x; and
(28) CF.sub.x/first current collector/CF.sub.x/SVO/CF.sub.x/second current collector/CF.sub.x.
(29) In embodiments of the present electrochemical cells in which the disparate cathode active materials are delivered in the form of a paste or slurry applied to opposite sides of a current collector, the slurries are provided by dissolving or dispersing the desired cathode active material, conductive diluent and binder in a solvent. Suitable solvents include water, methyl ethyl ketone, cyclohexanone, isophorone, N-methyl-2-pyrrolidone (NMP), N,N-dimethylformamide, N,N-dimethylacetamide, toluene, and mixtures thereof.
(30) To prevent internal short circuit conditions, the sandwich cathode of the present electrochemical cells is separated from the lithium anode by a suitable separator material. The separator is of an electrically insulative material, and the separator material is also chemically unreactive with the anode and cathode active materials and both chemically unreactive with and insoluble in the electrolyte. In addition, the separator material has a degree of porosity sufficient to allow flow there through of the electrolyte during electrochemical reactions of the cell.
(31) Illustrative separator materials include fabrics woven from fluoropolymeric fibers including polyvinylidine fluoride, polyethylenetetrafluoroethylene, and polyethylenechlorotrifluoroethylene used either alone or laminated with a fluoropolymeric microporous film, non-woven glass, polypropylene, polyethylene, glass fiber materials, ceramics, a polytetrafluoroethylene membrane commercially available under the designation ZITEX (Chemplast Inc.), a polypropylene membrane commercially available under the designation CELGARD (Celanese Plastic Company, Inc.), and a membrane commercially available under the designation DEXIGLAS (C. H. Dexter, Div., Dexter Corp.).
(32) The electrochemical cells of the present invention further include a nonaqueous, ionically conductive electrolyte which serves as a medium for migration of ions between the anode and the cathode during electrochemical reactions of the cell. The electrochemical reaction at the electrodes involves conversion of ions in atomic or molecular forms which migrate from the anode to the cathode. Thus, suitable nonaqueous electrolytes are substantially inert to the anode and cathode active materials, and they exhibit those physical properties necessary for ionic transport, namely, low viscosity, low surface tension and wettability.
(33) A suitable electrolyte has an inorganic, ionically conductive lithium salt dissolved in a mixture of aprotic organic solvents comprising a low viscosity solvent and a high permittivity solvent. The inorganic, ionically conductive salt serves as the vehicle for migration of the lithium anode ions to intercalate or react with the cathode active materials. Known lithium salts that are useful as a vehicle for transport of lithium ions from the anode to the cathode include LiPF.sub.6, LiBF.sub.4, LiAsF.sub.6, LiSbF.sub.6, LiClO.sub.4, LiO.sub.2, LiAlCl.sub.4, LiGaCl.sub.4, LiC(SO.sub.2CF.sub.3).sub.3, LiN(SO.sub.2CF.sub.3).sub.2, LiSCN, LiO.sub.3SCF.sub.3, LiC.sub.6FSO.sub.3, LiO.sub.2CCF.sub.3, LiSO.sub.6F, LiB(C.sub.6H.sub.5).sub.4, LiCF.sub.3SO.sub.3, and mixtures thereof.
(34) Low viscosity solvents useful with the present invention include esters, linear and cyclic ethers and dialkyl carbonates such as tetrahydrofuran (THF), methyl acetate (MA), diglyme, trigylme, tetragylme, dimethyl carbonate (DMC), 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE), 1-ethoxy,2-methoxyethane (EME), ethyl methyl carbonate, methyl propyl carbonate, ethyl propyl carbonate, diethyl carbonate, dipropyl carbonate, and mixtures thereof. High permittivity solvents include cyclic carbonates, cyclic esters and cyclic amides such as propylene carbonate (PC), ethylene carbonate (EC), butylene carbonate, acetonitrile, dimethyl sulfoxide, dimethyl formamide, dimethyl acetamide, γ-valerolactone, γ-butyrolactone (GBL), N-methyl-pyrrolidinone (NMP), and mixtures thereof. In the electrochemical cells of the present invention, the preferred electrolyte comprises 0.8M to 1.5M LiAsF.sub.6 or LiPF.sub.6 dissolved in a 20:80 to 50:50 mixture, by volume, of propylene carbonate (PC) as the preferred high permittivity solvent and 1,2-dimethoxyethane (DME) as the preferred low viscosity solvent, more preferably, 1.2M LiAsF.sub.6 dissolved in a 30:70 mixture, by volume, of PC and DME.
(35) To this electrolyte, dibenzyl carbonate (DBC), lithium bis(oxalato)borate (LiBOB) and fluoroethylene carbonate (FEC) are added to provide improved energy and power density. More preferably, dibenzyl carbonate (DBC) is added to the electrolyte in an amount ranging from about 0.005 moles (M) to about 0.25M, most preferably in an amount of about 0.05M, lithium bis(oxalato)borate (LiBOB) is added in an amount ranging from about 0.005% wt. % to about 5% wt. %, most preferably in an amount of about 0.1 wt. %, and fluoroethylene carbonate (FEC) is added in an amount ranging from about 0.01 wt. % to about 10 wt. %, and most preferably in an amount of about 0.5 wt. %. Another preferred electrolyte according to the present invention consists of 1.2M LiAsF.sub.6 dissolved in a 50:50 mixture, by volume, of PC:DME with about 0.05M DBC, about 0.1 wt. % LiBOB and about 0.5 wt. % FEC additives.
(36) The assembly of the cells described herein is preferably in the form of a prismatic configuration. The cells may also be in the form of a wound element configuration. That is, the fabricated anode, cathode and separator may be wound together in a “jellyroll” type configuration or “wound element cell stack” such that the anode is on the outside of the roll to make electrical contact with the cell case in a case-negative configuration. Using suitable top and bottom insulators, the wound cell stack is inserted into a metallic case cf a suitable size dimension. The metallic case may comprise materials such as stainless steel, mild steel, nickel-plated mild steel, titanium, tantalum, aluminum, and niobium, but not limited thereto, so long as the metallic material is compatible for use with the other cell components.
(37) The cell header may be comprised of a metallic disc-shaped body with a first hole to accommodate a glass-to-metal seal/terminal pin feedthrough and a second hole for electrolyte filling. The glass used is of a corrosion resistant type having up to about 50% by weight silicon such as CABAL 12, TA 23, FUSITE 425 or FUSITE 435. The positive terminal pin for the feedthrough preferably comprises titanium although molybdenum, aluminum, nickel alloy, niobium, and stainless steel can also be used. The cell header is typically of a material similar to that of the case. The positive terminal pin supported in the glass-to-metal seal is, in turn, supported by the header, which is welded to the case containing the electrode stack. The cell is thereafter filled with the electrolyte solution described hereinabove and hermetically sealed such as by close-welding a stainless-steel ball over the fill hole, but not limited thereto.
(38) The above assembly describes a case-negative cell, which is the preferred construction of the cells of the present invention. As is well known to those skilled in the art, however, the present electrochemical cells can also be constructed in a case-positive configuration.
(39) The following example describes the manner and process of electrochemical cells according to the present invention. The example sets forth the best mode contemplated by the inventors of carrying out the invention, but it is not to be construed as limiting.
EXAMPLE
(40) Ten cells were built containing anodes of lithium metal pressed onto a nickel current collector ribbon. Cathodes were built having cathode active materials pressed onto two layers of aluminum foil current collector to provide an electrode configuration of: SVO/current collector/CF.sub.x/current collector/SVO. The SVO material was E-phase SVO with a stoichiometry formula of Ag.sub.2V.sub.4O.sub.11. A prismatic cell stack assembly configuration with two layers of macroporous membrane (polyethylene) separator sandwiched between the anode and cathode was prepared. The electrode assembly was then hermetically sealed in a stainless-steel casing in a case negative configuration.
(41) Prior art cells 1 to 5 were activated with an electrolyte of 1.2M LiAsF.sub.6 dissolved in a solvent system of 0.05M DBC/PC:DME=30:70, by volume. Present invention cells 6 to 10 were activated with an electrolyte of 1.2M LiAsF.sub.6 dissolved in a solvent system of PC:DME=30:70, by volume and additionally 0.05M dibenzyl carbonate (DBC), 0.1 wt. % of lithium bis(oxalato)borate (LiBOB) and 0.5 wt. % of fluoroethylene carbonate (FEC). The theoretical capacity of the ten cells was 1.883 Ah.
(42) The cells were discharged at 72° C. under a 4.32 kohm background load. The pulse regimen consisted of four consecutive 10-second pulses at 3,228 mA with 15 seconds on background load applied once every 7 days.
(43)
(44) Curves 32 and 34 in
(45)
(46) As discussed in the Prior Art section of this specification above, voltage delay is present when the pulse 1 end potential minus the pulse 1 minimum potential is a positive value (
(47) Thus, the addition of DBC, LiBOB and FEC as additives to an electrolyte comprising a lithium salt dissolved in a solvent system of a low viscosity solvent and a high permittivity solvent improves the performance of an implantable lithium electrochemical cell activated with the electrolyte. The addition of DBC, LiBOB and FEC to such electrolytes also increases both the volumetric energy and power density of an implantable lithium electrochemical cell, and significantly improves the performance of an implantable medical device powered by such cells, all to the benefit of the patient.
(48) It is appreciated that various modifications to the inventive concepts described herein may be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present invention as defined by the appended claims.