MECHANOCHEMICAL AMMONIA SYNTHESIS METHOD
20230257274 · 2023-08-17
Assignee
Inventors
Cpc classification
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A mechanochemical ammonia synthesis method according to an embodiment includes: (a) ball-milling Fe particles with balls under a nitrogen (N.sub.2) atmosphere; and (b) ball-milling the Fe particles ball-milled under the nitrogen (N.sub.2) atmosphere, with balls under a hydrogen (H.sub.2) atmosphere.
Claims
1. A mechanochemical ammonia synthesis method, comprising: (a) performing first ball-milling on Fe particles with balls in a nitrogen (N.sub.2) atmosphere; and (b) performing second ball-milling on the first ball-milled Fe particles with balls under a hydrogen (H.sub.2) atmosphere.
2. The mechanochemical ammonia synthesis method of claim 1, wherein in step (a), collisions with the balls create, on the Fe particles, active defects providing sites allowing nitrogen (N.sub.2) to be adsorbed and dissociated into nitrogen atoms (N*).
3. The mechanochemical ammonia synthesis method of claim 2, wherein in the step (a), Fe(N*) particles having nitrogen atoms (N*) adsorbed at the active defects are formed.
4. The mechanochemical ammonia synthesis method of claim 3, wherein the nitrogen atoms (N*) adsorbed on the Fe particles in the step (a) are hydrogenated in the step (b) to produce NH* or NH.sub.2* intermediates, or ammonia (NH.sub.3).
5. The mechanochemical ammonia synthesis method of claim 4, wherein the step (b) is repeated until all of the intermediates are converted to ammonia.
6. The mechanochemical ammonia synthesis method of claim 2, wherein by the ball milling, a density of the active defects on the Fe particles increases.
7. The mechanochemical ammonia synthesis method of claim 1, wherein the step (a) is conducted at a temperature in a range of 20° C. to 100° C.
8. The mechanochemical ammonia synthesis method of claim 1, wherein the step (a) is conducted at a pressure in a range of 1 bar to 20 bars.
9. The mechanochemical ammonia synthesis method of claim 1, wherein the first and second ball-milling are conducted in a ball-milling container, and in the step (a), the ball milling is conducted at a rotation speed of the ball-milling container, in a range of 200 rpm to 1,000 rpm.
10. The mechanochemical ammonia synthesis method of claim 1, further comprising, between the step (a) and the step (b), a step of converting the nitrogen (N.sub.2) atmosphere to the hydrogen (H.sub.2) atmosphere.
11. The mechanochemical ammonia synthesis method of claim 1, wherein the step (b) is conducted at a temperature in a range of 40° C. to 100° C.
12. The mechanochemical ammonia synthesis method of claim 1, wherein the step (b) is conducted at a pressure in a range of 1 bar to 20 bars.
13. The mechanochemical ammonia synthesis method of claim 1, wherein the first and second ball-milling are conducted within a ball-milling container, and in the step (b), the ball milling is conducted at a rotation speed of the ball-milling container, in a range of 200 rpm to 1,000 rpm.
14. The mechanochemical ammonia synthesis method of claim 1, wherein the balls are Fe-containing balls.
15. The mechanochemical ammonia synthesis method of claim 14, wherein the Fe-containing balls are made of Fe.
16. The mechanochemical ammonia synthesis method of claim 1, wherein in the step (a), the Fe particles have a diameter in a range of 10 nm to 100 μm.
17. The mechanochemical ammonia synthesis method of claim 3, wherein in the step (b), the Fe(N*) particles have a diameter smaller than a diameter of the Fe particles.
18. The mechanochemical ammonia synthesis method of claim 1, further comprising step (c) of separating ammonia produced, after the step (b).
19. The mechanochemical ammonia synthesis method of claim 18, wherein the Fe particles after the step (c) grow to larger particles by Ostwald ripening.
20. The mechanochemical ammonia synthesis method of claim 18, wherein the step (a) and the step (b) are repeated reusing the Fe particles regenerated after the step (C).
Description
DESCRIPTION OF DRAWINGS
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MODE FOR INVENTION
[0040] Hereinbelow, an ammonia synthesis method using a mechanochemical method according to an embodiment will be described in greater detail.
[0041] (Ammonia Synthesis Mechanism)
[0042]
[0043] Nitrogen Dissociation
[0044] During the milling process under a nitrogen atmosphere, defects are created on the surfaces of Fe particles by repeated collisions with milling balls. These defects are active defects that provide sites at which nitrogen (N.sub.2) can be adsorbed and dissociated into nitrogen atoms (N*). The Fe particles, through collisions, are cracked into smaller Fe particles, thus increasing the total surface area of the particles. The increased surface area of the Fe particles allows the Fe particles to create more active defects and subsequently be more advantageous for adsorption of a greater amount of nitrogen (N.sub.2).
[0045] Stable nitrogen (N.sub.2) are adsorbed to the active defects of the Fe particles and dissociate into nitrogen atoms (N*). The active defects created from repeated collisions with Fe balls during a ball milling process may extremely effectively encourage nitrogen dissociation. Fe atoms (active Fe atoms) positioned on the active defects provide an empty space for binding to nitrogen atoms. Such a space imparts a polarity to nitrogen bonds and bias the stable nitrogen bond to one side, and thus may contribute to decreasing the activation energy for nitrogen dissociation. In addition, as the density of active defects on the surface of the Fe particles increases through the ball milling, a larger amount of nitrogen atoms (N*) may be adsorbed on the Fe particles. Meanwhile, if the concentration of nitrogen atoms (N*) within the Fe particles increases, the number of adsorbed Fe—N bonds increases, and a decreasing distance between Fe—N bonds creates a repulsion effect between the Fe—N bonds, thus weakening the Fe—N bonding. The weakening of the Fe—N bonding may further facilitate the N—H bonding for ammonia synthesis.
[0046] Hydrogenation Step
[0047] Nitrogen atoms (N*) adsorbed on Fe particles, are hydrogenated to NH*, NH.sub.2*, or NH.sub.3 through reactions with hydrogen (H.sub.2) under a hydrogen (H.sub.2) atmosphere (NH* and NH.sub.2* represent radicals). NH*, NH.sub.2* or NH.sub.3 strongly adsorbed on the surface of the Fe particles may be desorbed from the Fe surface by compressive strain due to impacts by ball milling. As NH.sub.3 products are released from the Fe particles, the Fe particles may grow to larger sizes by Ostwald ripening.
[0048] Hereinbelow, a mechanochemical ammonia synthesis method according to an embodiment will be described in greater detail.
[0049] As described above, the mechanochemical ammonia synthesis method according an embodiment includes a step (a) of dissociating nitrogen gas (N.sub.2) into nitrogen atoms (N*), and a step (b) of hydrogenating the dissociated atoms (N*) to ammonia.
[0050] In the step (a), by ball-milling Fe particles with balls under a nitrogen (N.sub.2) atmosphere, nitrogen (N.sub.2) is adsorbed on the Fe particles, and is dissociated into nitrogen atoms (N*). During the ball-milling process, active defects are created on the Fe particles by collisions with the balls. Nitrogen (N.sub.2) may be adsorbed on these active defects and then dissociated into nitrogen atoms (N*). Accordingly, Fe(N*) particles, on which the nitrogen atoms (N*) dissociated in the step (a) are adsorbed, may be formed. The ball-milling process may cause cracking of the Fe particles to form a greater number of Fe particles, or may increase the density of active defects on the Fe particles, thus increasing adsorption of nitrogen (N.sub.2), and dissociation thereof into nitrogen atoms (N*).
[0051] The ball-milling process in the step (a) may be conducted at room temperature. The temperature inside a ball-milling container increases proportionally with the rotation speed of the ball-milling container. Due to the rotation of the ball-milling container, the average temperature inside the ball-milling container may be increased from room temperature up to about 100° C. The rotation speed of the ball-milling container may be, for example, in a range of 200 rpm to 1,000 rpm. The ball-milling process in the step (a) may be conducted at a pressure in a range of 1 bar to 20 bars, for example.
[0052] Meanwhile, the balls used in the ball-milling process may be balls containing a Fe component. In particular, the balls may be balls made of Fe. The balls may have a diameter in a range of 2 mm to 30 mm, for example. When the balls have a diameter in the above ranges, collisions with the Fe particles may effectively create active defects on the Fe particles during a ball-milling process. The Fe particles are particles made of Fe, and may have a diameter in a range of 10 nm to 1 mm, for example, in a range of 10 nm to 100 μm, and in the step (a), the particles having a diameter in the aforementioned ranges may be introduced and used.
[0053] To hydrogenate the nitrogen atoms (N*) dissociated in the step (a) to ammonia in the step (b), the nitrogen (N.sub.2) atmosphere inside the ball-milling container is transformed to a hydrogen (H.sub.2) atmosphere.
[0054] The ball-milling process in the step (b) may be conducted at room temperature. Due to the rotation of the ball-milling container, the average temperature inside the ball-milling container may increase up to about 100° C. The ball-milling container in the step (b) may have an initial temperature higher than room temperature due to heat generated by the ball milling previously conducted in the step (a). A temperature inside a ball-milling container increases proportionally with a rotation speed of the ball-milling container. The rotation speed of the ball-milling container may be in a range of 200 rpm to 1,000 rpm. The ball-milling process in the step (a) may be conducted at a pressure in a range of 1 bar to 20 bar.
[0055] In the step (b), under a hydrogen (H.sub.2) atmosphere, N* atoms adsorbed on the Fe particles may react with hydrogen (H.sub.2) to produce NH* or NH.sub.2* intermediates, or ammonia (NH.sub.3). The step (b) may be repeated until all of the NH* or NH.sub.2* intermediates are converted to ammonia. In the step (b), the Fe(N*) particles, which have nitrogen atoms (N*) adsorbed thereon, may have a diameter smaller than the diameter of the Fe particles in the step (a). Here, the Fe(N*) particles may have a diameter in a range of 5 nm to 500 μm, for example, in a range of 5 nm to 50 μm.
[0056] Step (c) of separating ammonia produced after the step (b) may be further included. Separation of ammonia may be carried out by methods such as adiabatic expansion, ammonium salt formation reaction, liquefaction, and the like. Once ammonia is separated, the Fe particles may grow to larger particles by Ostwald ripening. In particular, once ammonia is separated, the Fe particles, which were cracked into smaller particles by ball milling, may grow back to larger particles and be reused for ball milling. Accordingly, the Fe particles having undergone the step (a) and the step (b), may be repeatedly reused in the step (a) and the step (b).
EXPERIMENTAL EXAMPLES
[0057] Nitrogen Dissociation and Fixation
[0058] In a glove box under Ar (99.999%, KOSEM Corp., Korea) atmosphere, Fe particles [24 g, diameter <10 μm, 99.9% Fe, Alfa Aesar, Catalogue No: 00170] and Fe balls (diameter=5 mm, 99 wt % Fe, 500 g of hardened steels) were loaded into a ball-milling container (250 mL). Operating under the glove box is to prevent Fe oxidation (rusting) by preventing Fe particles from coming in contact with air. Subsequently, the ball-milling container filled with the Fe particles and the Fe balls was taken out of the glove box, and the Ar gas inside the ball-milling container was replaced with N.sub.2 gas. Before connecting to N.sub.2 gas, the gas line was completely cleaned out with N.sub.2 gas, and to remove residual Ar gas inside the ball-milling container, the ball-milling container was purged by injecting/venting out N.sub.2 gas (99.999%, KOSEM Corp., Korea) at least 5 times using a vacuum pump. The pressure of N.sub.2 gas inside the ball-milling container was 9 bar, and the gas pressure was measured by a pressure gauge (Model 801, Harris Calorific Co, USA). Since O.sub.2 adversely affects nitrogen dissociation, it is important to avoid O.sub.2 contamination.
[0059] Meanwhile, since low temperatures facilitate nitrogen fixation on Fe particles, which is an exothermic process, a cooling fan was used to increase the speed of mechanical cooling. In addition, for every 30 minutes of ball-milling, the ball-milling was stopped for 10 minutes to release heat. As such, nitrogen atoms (N*) were fixed on the surface of Fe particles by dissociating N.sub.2 gas, and the Fe particles having nitrogen atoms (N*) fixed thereon are referred to as Fe(N*) particles.
[0060] Ammonia Synthesis
[0061] To synthesize ammonia by hydrogenating the prepared Fe(N*) particles, residual N.sub.2 gas inside the ball-milling container was replaced with H.sub.2 gas (99.999%, Daesung Industrial Gases Co., Ltd.). The method by which the N.sub.2 gas is replaced with the H.sub.2 gas is the same as the method of replacing Ar gas with N.sub.2 gas described above. The pressure of H.sub.2 gas charged in the ball-milling container was 9 bar. (Safety note: After the hydrogenation, caution should be exercised particularly when collecting Fe particles due to oxidation of activated surface after exposure to air, considering residual H.sub.2 gas in the container. It is recommended to collect Fe particles from within the glove box after the hydrogenation, but before transferring to the glove box, residual gas mixtures (NH.sub.3 and H.sub.2) inside the container should be completely removed.)
[0062] Since the process of hydrogenation of Fe(N*) particles, unlike nitrogen dissociation, is an endothermic process which can be facilitated by a high temperature, the use of a cooling fan described above was stopped. In addition, after every 60 minutes of continuous ball-milling, cooling for 10 minutes was performed. To completely remove the adsorbed nitrogen atoms (N*), the hydrogenation process for Fe(N*) was performed on multiple times. The ball-milling time for each hydrogenation process was 4 hours. In the first cycle of hydrogenation process, about 60% of adsorbed nitrogen atoms (N*) was hydrogenated to ammonia.
[0063] Nitrogen Dissociation and Ball-Milling Parameters
Experimental Examples 1 to 6: Influence of Rotation Speed of Ball-Milling Container on Nitrogen (N.SUB.2.) Adsorption
[0064] The container temperature is dominated by heat generated by mechanical collisions with the balls due to rotation of the container during a ball-milling process. Therefore, the container temperature may be controlled by controlling the rotation speed of the container. The container temperature was measured by an infrared thermometer. To ensure the identical test conditions, the ball-milling container was set to the same cycle number of 240,000 in all tests.
[0065] The rotation speeds of the ball-milling container were selected to be 250, 300, 350, 400, 450 and 500 rpm, and the corresponding ball-milling times were 16.0, 13.3, 11.4, 10, 8.9, and 8.0 hours, respectively (Experimental Examples 1 to 6). Throughout Experimental Examples 1 to 6, the same Fe particles were repeatedly used. The volume of nitrogen (N.sub.2) adsorbed on the Fe particles was calculated by measuring the total amount of ammonia produced after complete hydrogenation of Fe(N*) particles.
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Experimental Examples 7 to 11: Influence of Ball-Milling Time on Nitrogen (N.SUB.2.) Adsorption
[0067] The Fe particles in Experimental Examples 7 to 11 were ball-milled at a rotation speed of 500 rpm under a nitrogen (N.sub.2) gas (9 bar) atmosphere. The ball-milling times selected were 4, 8, 16, 30, and 50 hours. Experimental Examples 7 to 11 each used new Fe particles. The volume of nitrogen (N.sub.2) adsorbed on the Fe particles was determined by measuring the total amount of ammonia produced after complete hydrogenation of Fe(N*) particles produced in Experimental Examples 7 to 11.
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[0069] Referring to the graphs of
[0070] Hydrogenation and Ball-Milling Parameters
[0071] To measure the ammonia produced, the mass and concentration of ammonium salts produced by connecting the gas mixture produced in the hydrogenation step with a 0.3 M HCl solution were measured.
[0072] Ammonia Measurement
[0073] The Ammonia Concentration in the Gas Mixture Produced was Measured Using gas chromatography (GC, 7890B, Agilent) equipped with a column (10 Ft ⅛ 2 mm HayeSep Q 80/100 μm). In addition, the following two methods were further used for ammonia quantification.
[0074] The produced gas mixture was injected into a bottle having a porous filter and filled with a 0.3 M aqueous HCl solution (100 mL), to thereby convert ammonia in the gas mixture to ammonium chloride. Solution (20 mL) in the bottle was collected to measure the concentration of ammonium chloride by ion chromatography (IC, Thermo Scientific, Dionex ICS-1600). Meanwhile, the remaining solution (80 mL) inside the bottle was evaporated by a rotary evaporator, and after further drying in a vacuum furnace at 75° C. for 10 hours, the weight of solidified ammonium chloride was measured. The concentration of ammonia obtained by ion chromatography, and the concentration of ammonia obtained from the weight of dried ammonium chloride were well-matched to each other. Namely, each ammonia concentrations obtained by the two method were proportional to the amount of the solution taken each.
Experimental Examples 12 to 15: Influence of Ball-Milling Rotation Speed on Hydrogenation
[0075] Fe(N*) particles were prepared by ball-milling Fe particles under N.sub.2 (9 bar) at a rotation speed of 400 rpm for 10 hours.
[0076] The prepared Fe(N*) particles were hydrogenated by ball-milling under H.sub.2 (9 bar) at a rotation speed of 350, 400, 450, and 500 rpm, for 5.7, 5.0, 4.4, and 4.0 hours, respectively, to produce ammonia (Experimental Examples 12 to 15). In the hydrogenation step, the total number of rotation was 120,000 cycles. Throughout Experimental Examples 21 to 24, the same Fe particles were repeatedly used.
[0077]
[0078] Referring to the graph in
Experimental Examples 16 to 20: Influence of Ball-Milling Time on Hydrogenation
[0079] Fe(N*) particles were prepared by ball-milling Fe particles under N.sub.2 (9 bar) at a rotation speed of 500 rpm for 30 hours.
[0080] The prepared Fe(N*) particles were hydrogenated by ball-milling under H.sub.2 (9 bar) at a rotation speed of 500 rpm for 4, 8, 12, 16, and 20 hours, respectively, to produce ammonia (Experimental Examples 16 to 20).
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Experimental Examples 21 to 28: Influence of H.SUB.2 .Pressure on Hydrogenation
[0082] Fe(N*) particles were prepared by ball-milling Fe particles under N.sub.2 (9 bar) at a rotation speed of 400 rpm for 37.5 hours. The prepared Fe(N*) particles were hydrogenated by ball-milling at a rotation speed of 500 rpm for 4 hours at a H.sub.2 pressure of 2, 3, 4, 5, 6, 7, 8, and 9 bars, respectively, to produce ammonia (Experimental Examples 21 to 28).
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[0084] Ammonia Measurement
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Stability Measurement
Experimental Example 29
[0086] Fe(N*) particles were prepared by ball-milling Fe particles under N.sub.2 (9 bar) at a rotation speed of 400 rpm for 10 hours. Subsequently, the prepared Fe(N*) particles were hydrogenated by ball milling at a rotation speed of 500 rpm under H.sub.2 (9 bar) for 4 hours, to produce ammonia. The above process was repeated 9 times.
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[0088] Characterization of Fe Particles
[0089] In a step scan mode, X-ray diffraction (XRD) pattern analysis was performed using D/max 2500V (Rigaku, Japan) using Cu-Kα radiation (λ=1.5418 Å). In the step scan mode, the step was 0.02° and the accumulation time was 6 seconds. The scan window was in a range of 30-90°. Extended X-ray absorption fine structure (EXAFS) was collected in transmission mode at the 6D UN IST-PAL beamline of Pohang Accelerator Laboratory (South Korea). The collected data were analyzed using the Athena software. X-ray photoelectron spectra (XPS) were measured on a Thermo Fisher K-alpha XPS spectrometer.
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