ELECTROLYTE COMPOSITION

Abstract

An electrolyte composition for an anode-free metal battery cell, wherein the metal is an alkali metal, an alkaline earth metal, or a metal of Group IIIa of the periodic table, including a first solvent, a salt of the alkali metal, the alkaline earth metal or the metal of Group IIIa of the periodic table, the salt being soluble in the first solvent, and an additive. The concentration of the salt in the electrolyte is between 2 M and 3 M, and the additive is a perfluorinated organic compound including at least one halogen atom. The halogen is chlorine, bromine or iodine. An anode-free metal battery cell can include the electrolyte composition.

Claims

1. An electrolyte composition for an anode-free metal battery cell, wherein the metal is an alkali metal, an alkaline earth metal or a metal of Group IIIa of the periodic table, comprising: a first solvent, a salt of the alkali metal, the alkaline earth metal or the metal of Group IIIa of the periodic table, wherein the salt is soluble in the first solvent, and an additive, wherein the concentration of the salt in the electrolyte is between 2 M and 3 M, and the additive is a perfluorinated organic compound comprising at least one halogen atom, wherein the halogen is chlorine, bromine or iodine.

2. The electrolyte composition according to claim 1, wherein the metal is lithium (Li) or magnesium (Mg), wherein the salt is a lithium salt or magnesium salt, respectively, and wherein the battery cell is a lithium-metal battery cell or a magnesium-metal battery cell, respectively.

3. The electrolyte composition according to claim 1, wherein the additive is a perfluoroalkyl halide according to Formula I
XCF.sub.2—(CF.sub.2).sub.x—CF.sub.3-yY.sub.y  (I) wherein X is Cl, Br or I, Y is Cl, Br or I, x is between 0 and 10, and y is between 0 and 3.

4. The electrolyte composition according to claim 3, wherein X and Y are I, i.e. wherein the additive is a perfluoroalkyl iodide.

5. The electrolyte composition according to claim 4, wherein the additive is selected from the group consisting of 1-iodoperfluorobutane, 1,4-diiodoperfluorobutane, 1-iodoperfluorohexane, 1,6-diiodoperfluorohexane, and 1,8-diiodoperfluorooctane.

6. The electrolyte composition according to claim 1, wherein the additive is an aromatic compound according to Formula II
C.sub.6F.sub.6-qZ.sub.q  (II) wherein Z is Cl, Br, I or C.sub.aF.sub.2a+1−bQ.sub.b, Q is Cl, Br, or I, q is between 1 and 5, a is between 1 and 10, and b is so that 2a+1−b is equal to or higher than 1.

7. The electrolyte composition according to claim 6, wherein the additive is 1,4-diiodo-2,3,5,6-tetrafluorobenzene.

8. The electrolyte composition according to claim 1, comprising between 0.01 and 20% by weight of the additive, based on the total weight of the electrolyte.

9. The electrolyte composition according to claim 1, wherein the first solvent is selected from the group consisting of alkyl esters of carbonates, ethers, nitriles, sulfones, sulfoxides, esters and ionic liquids.

10. The electrolyte composition according to claim 9, wherein the first solvent is an ionic liquid and wherein the ionic liquid comprises a cation and an anion, wherein the cation comprises or substantially consists of pyrrolidinium, piperidinium, imidazolium, a cyclic saturated ammonium, or combinations thereof, and wherein the anion comprises or substantially consists of bis(fluorosulfonyl)imide (FSI), bis(trifluoromethanesulfonyl)imide (TFSI), or combinations thereof.

11. The electrolyte composition according to claim 1, further comprising a second solvent, wherein the second solvent is a hydrofluoroether or a partially fluorinated alkyl ether.

12. An anode-free metal battery cell, wherein the metal is an alkali metal, an alkaline earth metal or a metal of Group IIIa of the periodic table, comprising the electrolyte according to claim 1.

13. The anode-free metal battery cell according to claim 12, wherein the battery cell is a lithium-metal battery cell or a magnesium-metal battery cell.

14. The anode-free metal battery cell according to claim 12, wherein the battery cell is a secondary battery cell.

15. The anode-free metal battery cell according to claim 12, wherein the anode comprises a bare current collector.

Description

DESCRIPTION OF FIGURES

[0035] Aspects of the invention will now be described in more detail with reference to the appended drawings, wherein same reference numerals illustrate same features.

[0036] FIG. 1 represents schematically the configuration of an anode-free metal two electrode cell;

[0037] FIG. 2 represents the specific capacity of two electrode cells according to FIG. 1, wherein the electrolyte comprises no additive (reference battery cell) and a perfluoroalkyl iodide additive (inventive battery cell), respectively.

DETAILED DESCRIPTION OF THE INVENTION

[0038] The electrolyte composition according to the present invention comprises a first solvent, an additive, and a metal salt.

[0039] The metal salt comprises or substantially consists of a salt of an alkali metal, an alkaline earth metal or a metal of Group IIIa of the periodic system. Preferred examples of alkali metals are lithium (Li), sodium (Na) and potassium (K). Preferred examples of alkaline earth metals are magnesium (Mg) and calcium (Ca). A preferred example of a metal of Group IIIa is aluminium (Al). Advantageously, the metal substantially consists of lithium, magnesium, aluminium or sodium, preferably lithium or magnesium.

[0040] The electrolyte composition can comprise a combination of two or more metal salts. When two or more metal salts are present, they can comprise the same metal, i.e. all salts are lithium salts, or they can comprise different metals, i.e. a lithium salt and a magnesium salt.

[0041] Examples of lithium salts that can be used in the electrolyte composition of the invention include, without being limited thereto, lithium hexafluorophosphate (LiPF.sub.6), lithium perchlorate (LiCIO.sub.4), lithium hexafluoroarsenate (LiAsF.sub.6), lithium tetrafluoroborate (LiBF.sub.4), lithiumbis(oxalato)borate (LiBOB), lithium difluoro(oxalato)borate (LiDFOB), lithium trifluoromethanesulfonate (LiTf), lithium bis(trifluoromethanesulfonyl) imide (LiTFSI), lithium bis(fluorosulfonyl)imide (LiFSI) and their derivates.

[0042] Advantageously, derivates of LiFSI and LiTFSI include, without being limited thereto, lithium bis(R-sulfonyl) imide and lithium (R.sup.1,R.sup.2-sulfonyl) imide salts wherein R, R.sup.1 R.sup.2 are at least partially fluorinated alkyl groups. For example, R.sup.1 and R.sup.2 can be independently of each other fluor, trifluoromethyl, pentafluoroethyl, nonafluorobutyl. Examples of such derivates include lithium (fluorosulfonyl)(trifluoromethanesulfonyl) imide and lithium (pentafluoroethanesulfonyl)(trifluoromethanesulfonyl) imide.

[0043] Examples of magnesium salts include, without being limited thereto, magnesium perchlorate (Mg(ClO.sub.4).sub.2), magnesium bis(trifluoromethanesulfonimide) (Mg(TFSI).sub.2), and magnesium (fluoroalkoxy) borates of formula Mg((R.sup.3R.sup.4R.sup.5R.sup.6)B).sub.2, wherein R.sup.3, R.sup.4, R.sup.5 and R.sup.6 are at least partially fluorinated alkoxy groups. Two or more of R.sup.3 to R.sup.6 can be the same, or R.sup.3 to R.sup.6 can be different from each other. One or more of R.sup.3 to R.sup.6 can be fully fluorinated. In particular, R.sup.3 to R.sup.6 can be mono-dentate ligands or bi-dentate ligands. An example of such a magnesium salt is

##STR00001##

[0044] Examples of sodium salts include, without being limited thereto, sodium perchlorate (NaClO.sub.4), sodium hexafluorophosphate (NaPF.sub.6), sodium hexafluoroarsenate (NaAsF.sub.6), sodium tetrafluoroborate (NaBF.sub.4), sodium trifluoromethanesulfonate (NaTf), sodium bis(trifluoromethanesulfon) imide (NaTFSI), and sodium bis(fluorosulfonyl)imide (NaFSI).

[0045] Advantageously, derivates of NaFSI and NaTFSI include, without being limited thereto, sodium bis(R-sulfonyl) imide and sodium (R.sup.1,R.sup.2-sulfonyl) imide salts wherein R, R.sup.1 R.sup.2 are at least partially fluorinated alkyl groups. For example, R.sup.1 and R.sup.2 can be independently of each other fluor, trifluoromethyl, pentafluoroethyl, nonafluorobutyl. Examples of such derivates include sodium (fluorosulfonyl)(trifluoromethanesulfonyl) imide and sodium (pentafluoroethanesulfonyl)(trifluoromethanesulfonyl) imide.

[0046] The salt of the metal is soluble in the first solvent. The concentration of the salt in the electrolyte is between 0.5 M and 3.25 M, for example between 1 M and 3.1 M, preferably between 1.5 M and 3.05 M, more preferably between 2 M and 3 M.

[0047] The inventors have found that at these moderate salt concentrations it is no longer required that the metal salt has a high solubility and a high dissociation constant in the first solvent. Consequently, a wide range of commercially available metal salts can be used in the electrolyte composition of the invention.

[0048] The inventors have further surprisingly discovered that at such moderate salt concentrations it is possible to obtain the formation of a stable SEI layer with a moderately high concentration of fluorine ions, without compromising the solubility of the metal salt in the solvent. As it is known in the field, the presence of fluorine ions in the SEI tends to suppress the overall metal loss as the quantity of dead metal (i.e. detached, electrically isolated metal) formed is reduced largely. This prevents electrolyte decomposition. Consequently, efficiency loss is reduced, even inhibited, and the Coulombic efficiency may even be improved. Hence, the presence of fluorine ions in the SEI layer contributes to a better performance of the battery cell.

[0049] The electrolyte compositions of the invention further comprise a first solvent. Advantageously, the electrolyte comprises between 2% by weight and 40% by weight of the first solvent, preferably between 5% by weight and 30% by weight, more preferably between 7% by weight and 20% by weight, such as between 10% by weight and 15% by weight, based on the total weight of the electrolyte composition.

[0050] The first solvent can comprise or substantially consist of an organic solvent, such as an alkyl ester of a carbonate, an ether, a nitrile, a sulfone, a sulfoxide, an ester, or combinations of any two or more thereof.

[0051] Examples of organic solvents include, without being limited thereto, 1,2-dimethoxyethane (DME), dimethyl carbonate, ethylene carbonate, ethylmethyl carbonate, dimethyl ether, dimethoxyethane, tetrahydrofurane, dioxane, 1,3-dioxolane, tetraethylene glykol dimethyl ether, acetonitrile, succinonitrile, adiponitrile, sulfolane, dimethylsulfoxide, methyl acetate, and methyl propionate.

[0052] Alternatively and/or additionally, the first solvent can comprise or substantially consist of an ionic liquid. Ionic liquids are a class of non-molecular compounds that are composed solely of ions, i.e. anions and cations. They are known to have a negligible vapour pressure at room temperature as well as a high thermal stability, which makes them suitable as replacement or in addition to traditional (organic) solvents.

[0053] In the light of the present invention, ionic liquids suitable as the first solvent in the electrolyte composition have advantageously cations that comprise or substantially consist of pyrrolidinium, piperidinium, imidazolium, ammonium, such as a cyclic saturated ammonium, or combinations thereof. The cyclic saturated ammonium can be according to formula III:

##STR00002##

wherein X is CH.sub.2 or O, and n is between 1 and 3.

[0054] In the light of the present invention, ionic liquids suitable as the first solvent in the electrolyte composition have advantageously anions that comprise or substantially consist of bis(fluorosulfonyl) imide (FSI), bis(trifluoromethanesulfonyl) imide (TFSI), hexafluorophosphate, dicyanamide, tetrachloroaluminate, or combinations thereof. Preferred examples of anions are bis(fluorosulfonyl) imide (FSI) and bis(trifluoromethanesulfonyl) imide (TFSI).

[0055] The additive of the electrolyte composition of the invention is a perfluorinated organic compound comprising at least one further halogen atom. Advantageously, the halogen is chlorine (Cl), bromine (Br) or iodine (I). Advantageously, the additive is soluble in the first solvent.

[0056] The inventors have discovered that by using a perfluorinated organic compound in the electrolyte composition, the halogen atom(s) of this compound bind(s) with the anion of the metal salt. It was noticed that the halogen bonding interactions between the anion of the salt and the halogen atom(s) of the additive are strong enough to break up the interaction between the anion and the cation of the metal salt. Hence, such halogen bonding allows the metal ions of the metal salt to move freely. Further, the halogen bonding between the halide and the anion reduces the mobility of the anion. As a result, the transference number of the ions of the alkali metal or alkaline earth metal in the electrolyte advantageously increases.

[0057] The transference number is defined as the ratio of the electric current derived from the cation, here the cation of the alkali metal or alkaline earth metal, to the total electric current. It is known that a large transference number can reduce concentration polarization of electrolytes during charge-discharge steps, and can thus produce higher power density.

[0058] Consequently, the use of a perfluorinated organic compound as additive in the electrolyte composition according to the present invention allows to obtain a battery cell with an increased power density compared to battery cells without the additive. The inventors also noticed that any parasitic reactions with the battery are reduced by using an additive of the invention. This reduction increases the cell lifetime.

[0059] The halogen bond is the strongest when the halogen is iodine (I), followed by bromine (Br) and chlorine (Cl). Hence, the halogen is advantageously iodine (I).

[0060] The additive can be a perfluoroalkyl halide according to Formula I

XCF.sub.2—(CF.sub.2).sub.x—CF.sub.3-yY.sub.y  (1)

wherein X is Cl, Br or I; Y is Cl, Br or I; x is between 0 and 10, preferably between 1 and 8, more preferably between 2 and 6; and y is between 0 and 3, preferably 0 or 1.

[0061] The perfluoroalkyl halide according to Formula I can be linear or branched.

[0062] Advantageously, at least X is I. Advantageously, X and Y are I. In other words, the perfluoroalkyl halide additive is advantageously a perfluoroalkyl iodide. Examples of suitable perfluoroalkyl iodides are, without being limited thereto, 1-iodoperfluorobutane (i.e. X is I, x is 2 and y is 0; since y is 0 Y can be any one of I, Cl or Br), 1,4-diiodoperfluorobutane (i.e. X is I, Y is I, x is 2 and y is 1), 1-iodoperfluorohexane (i.e. X is I, x is 4 and y is 0; since y is 0 Y can be any one of I, Cl or Br), 1,6-diiodoperfluorohexane (i.e. X is I, Y is I, x is 4 and y is 1), or 1,8-diiodoperfluorooctane (i.e. X is I, Y is I, x is 6 and y is 1).

[0063] Alternatively, X and Y can be Cl, i.e. the additive is advantageously a perfluoroalkyl chloride. Examples of suitable perfluoroalkyl chlorides are, without being limited thereto, 1-chloroperfluorobutane (i.e. X is Cl, x is 2 and y is 0; since y is 0 Y can be any one of I, Cl or Br), 1,4-dichloroperfluorobutane (i.e. X is Cl, Y is I, x is 2 and y is 1), and 1,6-dichloroperfluorohexane (i.e. X is Cl, Y is I, x is 4 and y is 1).

[0064] Alternatively, X and Y can be Br, i.e. the additive is advantageously a perfluoroalkyl bromide. Examples of suitable perfluoroalkyl bromides are, without being limited thereto, 1-bromoperfluorobutane (i.e. X is Br, x is 2 and y is 0; since y is 0 Y can be any one of I, Cl or Br), 1,4-dibromoperfluorobutane (i.e. X is Br, Y is I, x is 2 and y is 1), and 1,6-dibromoperfluorohexane (i.e. X is Br, Y is I, x is 4 and y is 1).

[0065] Additives according to Formula I, and in particular perfluoroalkyl iodides as described above, are particularly preferred when the first solvent is an ionic liquid. It is known that such molecules have a high solubility in ionic liquids, i.e. in solutions of high ionic strength.

[0066] The additive can be an aromatic compound according to Formula II

C.sub.6F.sub.6-qZ.sub.q  (II)

wherein Z is Cl, Br, I, or C.sub.aF.sub.2a+1−bQ.sub.b; Q is Cl, Br, or I; q is between 1 and 5, preferably between 1 and 4, more preferably between 1 and 3; a is between 1 and 10, preferably between 1 and 8, such as between 1 and 6, more preferably between 1 and 4; and b is selected so that 2a+1-b is equal to or higher than 1.

[0067] Advantageously, Z is I. Examples of suitable additives according to Formula II are, without being limited thereto, 1,4-diiodo-2,3,5,6-tetrafluorobenzene (i.e. Z is I and q is 2) and 1-iodo-2,3,4,5,6-pentafluorobenzene (i.e. Z is I and q is 1).

[0068] Alternatively, Z is C.sub.aF.sub.2a+1−bQ.sub.b. When Z is C.sub.aF.sub.2a+1−bQ.sub.b, it can be linear or branched (branched is possible only when C is 3 or higher). For example, the additive can be 1-[difluoro(iodo)methyl]-2,3,4,5,6-pentafluorobenzene (i.e. Q is I, q is 1, a is 1, b is 1, so that Z is CF.sub.2I).

[0069] Advantageously, the electrolyte composition comprises between 0.01 and 20% by weight of the additive, preferably between 0.05 and 15% by weight, more preferably between 0.1 and 10% by weight, based on the total weight of the electrolyte.

[0070] Optionally, the electrolyte composition further comprises a second solvent. Advantageously, the second solvent acts as a diluent. Advantageously, the additive is soluble in the second solvent. Advantageously, the metal salt is soluble in the second solvent.

[0071] Advantageously, when the electrolyte comprises a second solvent, it comprises between 2% by weight and 40% by weight of the second solvent, preferably between 5% by weight and 30% by weight, more preferably between 7% by weight and 20% by weight, such as between 10% by weight and 15% by weight, based on the total weight of the electrolyte composition.

[0072] The second solvent can comprise or substantially consists of a hydrofluoroether, a partially fluorinated alkyl ether, or combinations thereof. For example, the solvent can comprise one or more hydrofluoroethers and/or one or more partially fluorinated alkyl ethers. Examples of the second solvent include, without being limited thereto, bis(2,2,2-trifluoroethyl)ether (BTFE) and 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (TTE).

[0073] The inventors have surprisingly discovered that when the electrolyte composition comprises an additive according to the invention, the amount of the second solvent, if any, can be lower than for electrolytes of the art. Consequently, since these solvents are amongst the most expensive compounds in an electrolyte, the electrolyte of the invention and the battery cells comprising the electrolyte, can be less expensive.

[0074] According to a second aspect of the invention, there is provided an anode-free metal battery cell comprising the electrolyte of the invention. Advantageously, the anode-free battery cell is a secondary battery cell.

[0075] FIG. 1 represents an exemplary embodiment of anode-free metal battery cell 1. The cell 1 can have a stacked configuration. The battery cell 1 comprises an anode 5 and a cathode 2. The battery cell 1 further comprises an electrolyte composition 3 according to the invention.

[0076] Advantageously, the cathode 2 comprises an alkali metal, an alkaline earth metal or a metal of Group IIIa of the periodic system. Preferred examples of alkali metals are lithium (Li) (i.e. the metal battery cell is a lithium-metal battery cell), sodium (Na) and potassium (K). Preferred examples of alkaline earth metals are magnesium (Mg) (i.e. the battery cell is a magnesium-metal battery cell) and calcium (Ca). A preferred example of a metal of Group IIIa is aluminium (Al). Preferably, the metal is an alkali metal or an alkaline earth metal. Advantageously, the metal is lithium, magnesium, aluminium or sodium. Examples of suitable cathode compositions include lithium iron phosphate (LiFePO.sub.4, often abbreviated as LFP), lithium nickel manganese cobalt oxides (abbreviated as NMC, for example NMC types NMC622 and NMC811), high-voltage spinel lithium manganese nickel oxide (LiNi.sub.0.5Mn.sub.1.5O.sub.4, often abbreviated as LNMO), and lithium manganese iron phosphate (LiMnFePO.sub.4).

[0077] Advantageously, the anode 5 comprises a bare current collector. With a bare current collector is meant in the light of the invention a current collector without any layer deposited thereon, such as a graphite layer. The current collector can comprise or substantially consist of one or more of copper, nickel, nickel plated copper, titanium, stainless steel.

[0078] The stacked type battery cell 1 can optionally comprise a battery separator membrane 4 between the anode 5 and the cathode 2. The battery separator membrane can comprise at least one layer of a porous separator membrane. For example, the battery separator membrane can be a single layer membrane or can comprise two or more, e.g. three, layers attached to each other. Each layer of the battery separator membrane can comprise or substantially consist of known materials, polypropylene (PP), polyethylene (PE), an aromatic polyamide (aramide), or fluorinated compounds such as polyvinylidenefluoride (PVDF) or polytetrafluoroethylene (PTFE), which can be optionally ceramic loaded. For example, the battery separator can comprise a PE layer sandwiched between two layers of ceramic loaded PVDF. Advantageously, at least one of the materials of the separator is chemically inert. However, chemically inert materials are often not easily wetted, while it is preferred that the porous separator may absorb the liquid electrolyte. To this end the membrane material may be treated with a surface treatment or a coating, such as a spray coating, a dip coating or a plasma coating—atmospheric pressure plasma or low pressure plasma. Alternatively, the battery separator membrane may be a ceramic material.

[0079] Preferably, the metal of the metal salt and the metal of the anode-free battery cell are the same. Advantageously, the metal salt is a lithium salt, a magnesium salt, an aluminium salt or a sodium salt, and the battery cell is an anode-free lithium-metal battery cell, an anode-free magnesium-metal battery cell, an anode-free aluminium-metal battery cell, or an anode-free sodium-metal battery cell, respectively.

Examples

[0080] Anode-free battery cells were made to evaluate the charge/discharge characteristics and the cycle life characteristics of anode-free lithium-metal battery cells. The two electrode cells were produced in a dry room with a dew point of −60° C. to reduce the risk for contamination during production.

[0081] Two electrode cells according to FIG. 1 were made, in which the electrolyte was according to the invention and the composition of which was 8.00 g LiFSI (lithium salt), 6.00 g DME (first solvent), 6.00 g 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (second solvent), and 0.14 g of the additive 1,4-diiodoperfluorobutane.

[0082] A reference battery cell was made as well, in which the electrolyte composition was 8.00 g LiFSI (lithium salt), 6.00 g DME (first solvent) and 6.00 g 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (second solvent). No perfluorinated compound comprising at least one halogen atom was added as additive.

[0083] For both battery cells, the cathode was a LFP cathode, the anode was a 15 μm thick copper foil as bare current collector, and the battery separator was an three-layer membrane comprising a PE layer sandwiched between two ceramic loaded PVDF layers. Both battery cells comprised 60 μl of the electrolyte. The battery cells were vacuum sealed.

[0084] The obtained thin-film battery cell according to the invention and the reference thin film battery cell were subjected to first a sequence of charging-discharging-charging, followed by repeated charging/discharging cycles at 25° C. The first charge of the sequence charged the battery cells at 1 mA to 3.6 V (0.13 mA/cm.sup.2). The discharge of the sequence discharged the battery cells at 7.56 mA to 2.8 V (1 mA/cm.sup.2). The second charge of the sequence charged the battery cells at 1.52 mA to 3.6V (0.2 mA/cm.sup.2).

[0085] The specific discharge capacity was measured for each charge/discharge cycle and the results are shown in FIG. 2. FIG. 2 shows the specific discharge capacity results as function of the number of charge/discharge cycles, up to 155 cycles, for the battery cell according to the invention (10) and the reference battery cell (20). It is clear from FIG. 2 that the specific discharge capacity of the battery cell according to the invention (10) is at any time at least equal to and mostly higher than the capacity of the reference battery cell (20).

NOMENCLATURE

[0086] 1. Battery cell [0087] 2. Anode [0088] 3. Cathode [0089] 4. Electrolyte [0090] 5. Battery separator [0091] 10. Profile for battery cell with inventive electrolyte composition [0092] 20. Profile for battery cell with reference electrolyte composition