COMPACT AUTONOMOUS UHF RFID SYSTEM FOR PERMANENT INVENTORY
20230244884 · 2023-08-03
Inventors
Cpc classification
G06K7/10445
PHYSICS
H01Q9/0407
ELECTRICITY
G06Q10/087
PHYSICS
H01Q25/00
ELECTRICITY
G06K7/10158
PHYSICS
G06K7/10316
PHYSICS
H01Q21/06
ELECTRICITY
G06K7/10356
PHYSICS
H01Q3/02
ELECTRICITY
G06K7/10168
PHYSICS
International classification
Abstract
A UHF RFID system used in a closed volume comprising: a UHF antenna set including at least one flat UHF antenna, a support for the UHF antenna set, and a first axle holding the support, the UHF antenna set being configured to rotate around a first axis forming an axis of symmetry for the first axle and driven by a first electrical motor, the UHF RFID system being configured for the UHF antenna set to provide a tridimensional scanning coverage around the UHF RFID system and to generate a shifting pattern of UHF intensity peaks within the closed volume.
Claims
1. A UHF RFID system used in a closed volume comprising: a UHF antenna set including at least one flat UHF antenna, a support for the UHF antenna set, and a first axle holding the support, wherein the UHF antenna set is configured to rotate around a first axis forming an axis of symmetry for the first axle and driven by a first electrical motor, and wherein the UHF RFID system is configured for the UHF antenna set to provide a tridimensional scanning coverage around the UHF RFID system and to generate a shifting pattern of UHF intensity peaks within the closed volume.
2. The UHF RFID system according to claim 1, wherein the UHF antenna set is constituted of N flat UHF antennas radiating in N emission directions, wherein each flat UHF antenna of the N flat UHF antennas is configured to radiate in an emission direction of the N emission, wherein the emission direction is perpendicular to a largest exterior surface of the each flat UHF antenna and the emission direction is orientated at an angle of 90/N+k.180/N degrees with respect to the first axis with k having a value from 0 to N−1, wherein each flat UHF antenna has an emission angle equal of above 180/N degrees, wherein the first axis is vertical, and wherein the support is designed so that a moment of inertia of the support and of a content of the support with respect to the first axis is situated on the first axis.
3. The UHF RFID system according to claim 1, wherein the support includes sections of a regular octagonal cylinder constituted of four side faces, and the UHF antenna set is constituted of four UHF antennas wherein a UHF antenna is attached in a center of a side face and two UHF antennas of the four UHF antennas are attached onto two contiguous side faces and wherein the support is a regular octagonal cylinder constituted of eight side faces and of two octagonal surfaces joining the eight side faces, and the UHF antenna set is constituted of four UHF antennas wherein the four UHF antennas are attached onto four contiguous side faces.
4. The UHF RFID system according to claim 1, wherein the support holding the UHF antenna set constituted of four UHF antennas comprises a top circular surface, a bottom circular surface and an external cylindrical surface joining the top circular surface and the bottom circular surface, wherein the first axle oriented perpendicularly to the top circular surface is configured to connect a center of the top circular surface with the first electrical motor.
5. The UHF RFID system according to claim 4, wherein a first UHF antenna of the UHF antenna set is attached onto the external top circular surface, a second UHF antenna of the UHF antenna set is attached onto the external cylindrical surface, a third UHF antenna is attached onto the external bottom circular surface, and a fourth UHF antenna is attached onto the external cylindrical surface, wherein the first antenna is attached to the center of the external top circular surface, the second UHF antenna is centered onto an horizontal median plane of the external cylindrical surface, and the fourth UHF antenna is centered onto the horizontal median plane.
6. The UHF RFID system according to claim 5, wherein the emission angle of the UHF antennas is 60 degrees.
7. The UHF RFID system according to claim 1, wherein the first axle and the first electrical motor are held by a fork comprising a horizontal beam and two vertical arms on each side of the horizontal beam holding the two vertical arms, and a vertical axle connecting the fork with a second electrical motor, wherein the vertical axle is perpendicular to the horizontal beam, wherein the first axle is an horizontal axle crossing the support or consists in two aligned horizontal axles holding the support by two symmetric sides of the support, wherein the second electrical motor is configured for rotating the fork around a second axis forming a symmetry axis for the vertical axle, wherein the vertical axle is attached to a center of the horizontal beam and the UHF RFID system is configured for the second axis to be a symmetry axis for the fork and a symmetry axis for the support.
8. The UHF RFID system according to claim 6, wherein the UHF antenna set is a single UHF antenna.
9. The UHF RFID system according to claim 6, wherein the UHF antenna is constituted of N flat UHF antennas supported by a sphere and radiating in N emission directions and comprising at least two UHF antennas.
10. The UHF RFID system according to claim 1, wherein the UHF RFID antenna is electrically connected to a UHF RFID reader, wherein the UHF RFID reader is connected to a processor controlling the UHF RFID reader and managing data provided by the UHF RFID reader, wherein the processor manages communication with an external system and controls a WIFI module, wherein a battery is configured to power the processor and the RFID reader, wherein the processor is configured to control at least the first electrical motor and the step-by-step rotation of the support.
11. The UHF RFID system according to claim 9, wherein the UHF RFID reader is configured for operating the UHF antenna set in a multiplexed architecture and wherein the UHF RFID system is configured for limiting rotations of at least the first electrical motor and for selecting the UHF antennas energized by the UHF RFID reader so that the scanning is limited to a determined scanning zone.
12. The UHF RFID system of claim 9, wherein the RFID reader is included in the support.
13. The UHF RFID system of claim 9, wherein the battery, the processor, the WIFI module and the RFID reader are included in the support.
14. The UHF RFID system according to claim 1, wherein walls, floor and ceiling of the closed volume are metallic or covered by a metallic surfaces or comprise a metallic wire mesh.
15. The UHF RFID system according to claim 1, wherein the UHF RFID system is attached to a ceiling of the closed volume in a central part of the ceiling or is attached onto a tripod located on a floor of the closed volume.
16. The UHF RFID system according to claim 1, wherein the UHF antenna set is attached onto an exterior surface of the support and the first axle forms an axis of symmetry for the support.
17. The UHF RFID system according to claim 1, wherein the UHF antenna set is included within the support, which is transparent to UHF radiation.
18. A method for performing a permanent inventory using the UHF RFID system of claim 1, the method comprising: determining a scanning zone in a closed volume, moving a set of UHF antenna to a position for performing a scan in a vertical half plane, performing a scan in the vertical half plane, storing in the UHF RFID system data corresponding to responses from RFID tags located in the closed volume, transmitting the data to an external system, clearing the data stored in the UHF RFID system after transmission to the external system, and checking, after a pre-defined delay, whether the permanent inventory must stop or must continue.
19. The method according to claim 18, wherein the scanning zone is determined by defining a range of angles of rotation for a first axle and by selecting UHF antennas to be energized by the UHF RFID reader, wherein the set of UHF antenna is moved to the position by rotating the first axle, and wherein the scan is performed by successively energizing the UHF antennas according to the determined scanning zone.
20. The method according to claim 18, wherein the scanning zone is determined by defining a first range of horizontal angles of rotation for a vertical axle, and, corresponding to each horizontal angle value within the first range of angles, defining a range of vertical angles of rotation for the first axle, wherein the set of UHF antenna is moved to the position by rotating the first axle and the vertical axle, and wherein the scan is performed by continuously energizing the UHF antenna and by rotating step by step the first axle according to the defined range of vertical angles of rotation, and by maintaining immobile the UHF antenna, for each step, for a duration sufficient for a stationary waves regime to be established.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Other aspects, features and advantages of the teachings of the invention will become clearer to those ordinary skilled in the art upon review of the following description in conjunction with the accompanying drawings where:
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
DETAILED DESCRIPTION
[0063]
[0064] A vertical axle 120 connects the regular octagonal cylinder with an electrical motor 122. A first end of the vertical axis is fixedly bound to a center 124 of a first common edge 126 of two contiguous side faces of the regular octagonal cylinder. The electrical motor connected to a second end 127 of the vertical axle can drive a rotation of the regular octagonal cylinder. The bound of the first end of the vertical axle to the common edge orientates the regular octagonal cylinder vertically so that, driven by the electrical motor, the regular octagonal cylinder rotates around an axis of rotation 128. The axis of symmetry rotation is vertical and is a symmetrical axis for the regular octagonal cylinder where the axis of rotation joins the center of the common edge with a symmetrical point of the regular octagonal cylinder, which is a center of a second common edge of two contiguous side faces of the regular octagonal cylinder—second common edge, which is symmetrical of the first common edge for the regular octagonal cylinder. The four UHF antennas are attached on the four side faces of the regular octagonal cylinder, which are on a same side of the axis of rotation. Emission directions of main lobes of radiation for the four UHF antennas are distributed every 45 degrees and are pointing within a same half plane limited by the axis of rotation. A main lobe of radiation for each of the UHF antennas should be wide enough so that they overlap and fully cover the half plane, which they are pointing to. Preferably, the emission angle for each of the UHF antennas is 60 degrees allowing for a substantial overlap for the emissions of the UHF antennas.
[0065]
[0066] The emission direction corresponds to an emission half axis with an origin in the center of the UHF antenna (or of the patch), and which is perpendicular to the UHF antenna plane. A first emission half axis 210 of a first UHF antenna 212 makes an angle of 22.5 degrees with the axis of rotation. A second emission half axis 214 of a second UHF antenna 216 makes an angle of 67.5 degrees with the axis of rotation. A third emission half axis 218 of a third UHF antenna 220 makes an angle of 112.5 degrees with the axis of rotation. A fourth emission half axis 222 of a fourth UHF antenna 224 makes an angle of 157.5 degrees with the axis of rotation. When the electrical motor rotates the regular octagonal cylinder around the vertical axis of rotation, the space around the UHF RFID system is scanned in all directions by the UHF emissions from the four UHF antennas. The regular octagonal cylinder height is limited so as to minimize its weight and volume in order to facilitate for its smooth rotation. Advantageously, the UHF RFID reader is configured for operating the UHF antennas in a multiplexed architecture. In such an optimized configuration, each antenna is energized successively and can benefit from the full power of the UHF RFID reader.
[0067]
[0068] In another embodiment of the invention, the processor, the WIFI module and the RFID reader can be located with the electrical motor, and wired and powered with an electrical supply and no battery is required, and eventually no WIFI module is required if wired communication is installed. It is easily devised by those ordinary skilled in the art that different allocations of the battery, the processor, the WIFI module and the RFID reader either within the regular octagonal cylinder or near the electrical motor are also possible.
[0069] In a particular embodiment, the scan by the UHF RFID system may be limited to a determined zone. Based on the determined zone, the angle of rotation of the electrical motor can be limited by the controller and the UHF antennas energized by the UHF RFID reader can be selected by the controller so that the scanning by the UHF RFID system is limited to the determined zone. Such limitation to a determined zone can be used for example for preventing from a UHF scanning through a ceiling and eventually erroneously reading RFID tags located outside the closed volume to be monitored.
[0070] The above UHF RFID system based on 4 UHF antennas can be generalized to any UHF RFID system based on N UHF antennas attached in the center of each surface of N contiguous side faces of a regular polygonal cylinder with 2.N side faces. A UHF RFID reader can operate the N UHF antennas via N antenna ports. A benefit of increasing the number UHF antennas is that for each UHF antenna the emission angle of their lobe of radiation can be lowered, therefore increasing the intensity of the lobe of radiation. For example, by increasing the number of antennas from four to eight, the emission angle can be lowered from 60 degrees to 30 degrees, and the UHF emission intensity can be multiplied by four.
[0071] A support of the four UHF antennas, as illustrated on
[0072] More generally, an optimized support for the four UHF antennas can be designed with four side faces, where each of the four side faces holds one of the four UHF antennas 332, and where the four side faces of the optimized support have the same angular orientation as the side faces 106a, 106b, 106c and 106d of the regular octagonal cylinder illustrated on
[0073]
[0074] For monitoring a closed volume and receiving a signal from a passive RFID tag 440 located within the closed volume, the second UHF RFID system has a similar UHF RFID architecture to the one of the UHF RFID system illustrated on
[0075]
[0076] As for the UHF RFID system illustrated on
[0077] In a particular embodiment, the scan by the second UHF RFID system may be limited to a determined zone. Based on the determined zone, the angle of rotation of the electrical motor can be limited by the controller and the UHF antennas energized by the UHF RFID reader can be selected by the controller so that the scanning by the second UHF RFID system is limited to the determined zone.
[0078] The above second UHF RFID system based on four UHF antennas can also be generalized to any UHF RFID system based on N UHF antennas attached on the circular cylinder. For example, by increasing the number of antennas from four to eight, the emission directions of the eight UHF antennas are distributed every 22.5 degrees, and the UHF emission intensity can be multiplied by four.
[0079] More generally, an optimized support for N UHF antennas rotating around a vertical axis of rotation can be designed with N side faces, where each of the N side faces holds one of the N UHF antennas. The UHF antenna of each UHF antenna has an emission direction, which is perpendicular the UHF antenna plane—i.e. perpendicular to a largest exterior surface of the UHF antenna. For optimizing the procurement and the production for the optimized support, all the UHF antennas attached onto the optimized support are preferably the same. Each UHF antenna, which can be identified as antenna k with k having a value from 0 to N−1, has an emission direction orientated at an angle of 90/N+k.180/N degrees with respect to the axis of rotation. The N side faces of the optimized support can be distributed anywhere on a surface of the optimized support as long as they comply with the above angular orientation with respect to the axis of rotation 128. All the UHF antennas of the optimized support have a same emission angle equal to or above 180/N degrees so that the emission lobes of the N UHF antennas overlap and allow for a full scanning coverage of the space around the UHF RFID system. Preferably, the optimized support is designed so that the moment of inertia of the optimized support and its content with respect to the axis of rotation is situated on the axis of rotation in order to facilitate for a smooth rotation of the support and its content.
[0080] In a more general embodiment of the invention, the N UHF antennas may have different emission angles and the sum of the emission angles of the N UHF antennas is equal to or above 180 degrees, therefore ensuring for an overlap of emissions of the N UHF antennas. It is easily devised by those ordinary skilled in the art that the orientation of each of the N UHF antennas is adjusted relatively to the orientation of the other UHF antennas and with respect to the axis of rotation so that the resulting emission directions of the UHF antennas allows for the set of N UHF antennas to provide a full scanning coverage of the space around the UHF RFID system. In a particular embodiment, the support of the UHF antennas is a sphere configured with side faces, on which the UHF antennas can be attached. Each side face has a surface shape identical to or larger than a surface shape of each corresponding UHF antenna so that each UHF antenna can be securely attached to the sphere. More generally, the UHF antennas can be included within the support rather than simply attached onto the exterior surface of the support if the material of the support covering the UHF antennas is transparent to UHF radiation. Such an internal positioning of the UHF antennas within the support can protect the UHF antennas and extend their lifetime.
[0081]
[0082] A vertical axle 630 connects the mechanical fork with a second electrical motor 632. The vertical axle is oriented perpendicularly to the horizontal beam of the mechanical fork. The second electrical motor drives a rotation of the mechanical fork around a vertical axis of rotation 634. The vertical axis of rotation is aligned with the vertical axle and is a symmetry axis for the vertical axle. Advantageously, the vertical axle is attached to the horizontal beam in its center so that the vertical axis of rotation is a symmetry axis for the mechanical fork, and the support is attached on the horizontal axle so that the vertical axis of rotation is a symmetry axis for the support. Therefore, the mechanical fork, the vertical and the horizontal axles, and the support are equally positioned around the vertical axis of rotation in order to facilitate for a smooth rotation of the mechanical fork and the support around the vertical axis of rotation. Preferably, a third electrical motor 640, identical to the first electrical motor is connected to a second extremity of the horizontal axle, and participates in driving the rotation of the support around the horizontal axis of rotation. Alternatively, the third electrical motor can be replaced by a mass providing the same moment of inertia as the third electrical motor with respect to the vertical axis of rotation.
[0083] When the first electrical motor rotates the support around the horizontal axis of rotation and the second electrical motor is maintained stopped, the UHF antenna can scan the space within a plane perpendicular to the horizontal axis of rotation and going through the center of the UHF antenna. When the second electrical motor rotates the support around the vertical axis of rotation and the first electrical motor is maintained stopped, the UHF antenna can scan the space within a right circular cone having the vertical axis of rotation its axis of revolution and the intersection of the vertical axis of rotation and the emission direction of the UHF antenna as its apex. An aperture of the cone depends on the position where the first electrical motor is stopped, and the aperture of the cone is twice the angle between the vertical axis of rotation and the emission direction of the UHF antenna. In the particular case when the first electrical motor is stopped so that the emission direction of the UHF antenna is perpendicular to the vertical axis of rotation (as illustrated on
[0084] For monitoring a closed volume and receiving a signal from a passive RFID tag 650 located within the closed volume, the preferred UHF RFID system has a similar UHF RFID architecture to the one of the UHF RFID system illustrated on
[0085] The space around the preferred UHF RFID system can be scanned in all directions by rotating the electrical motors and by pointing the emission direction of the UHF antenna in a random manner. Preferably, the scanning is controlled by the processor in an ordered manner. While one of the electrical motor in stopped, the other electrical motor is rotated by steps over 360 degrees, using for example a stepper motor, so that a stationary waves regime can be established each time the motor and the rotation stops. Once the full 360 degrees rotation is completed, the other motor rotates one step, and a 360 degrees rotation and scanning is performed. The process continues until the other motor has performed a 180 degrees rotation allowing for the UHF antenna to scan all the space around the preferred UHF RFID system. Preferably, the structure of the support and the mechanical fork, and at least their external surfaces, are metallic so as to participate in reflections of the UHF EM waves and in the construction of a changing pattern of intensity peaks. The changing of pattern of intensity peaks is all the more efficient as the metallic external surfaces of the support and the mechanical fork are moving.
[0086] In a particular embodiment, the scan by the UHF antenna may be limited to a determined zone. Based on the determined zone, the angles of rotation of the first and the second electrical motors can be limited by the controller so that the scanning by the UHF antenna is limited to the determined zone. Such limitation to a determined zone can be used for example for preventing from a UHF scanning through a ceiling and eventually erroneously reading RFID tags located outside the closed volume to be monitored.
[0087] The above preferred UHF RFID system based on only one UHF antenna can be generalized to a UHF RFID system based on N UHF antennas attached onto a support, which is spherical. Depending on the number N of UHF antennas and their positions on the spherical support, for scanning all the space around the preferred UHF RFID system, the extent of the rotations of the first and second electrical motors, and therefore the number of rotation steps, can be greatly limited. In such an embodiment, the UHF RFID reader is configured for operating the UHF antennas in a multiplexed architecture, and the duration for scanning the space around the preferred UHF RFID system can be reduced compared with preferred UHF RFID system comprising only one UHF antenna.
[0088]
[0089] Preferably, the UHF RFID system is attached to the ceiling of the chamber in a central part of the ceiling as illustrated on
[0090] In another embodiment, as illustrated on
[0091] A method using a UHF RFID system according to the invention is now described for performing a permanent inventory in a chamber in reference with
[0092] In act 930, a scan is performed in a vertical half plane corresponding to the angle of rotation around the vertical axle. For a single rotation axle system, the vertical scanning is performed by successively energizing the UHF antennas according to the determined scanning zone. Each UHF antenna is energized for a duration sufficient for a stationary waves regime to be established. For a two rotation axles system, the UHF antenna is continuously energized, and the vertical scanning is performed by rotating step by step the horizontal axle, and therefore rotating the UHF antenna, according to the range of vertical angles of rotation defined for the determined scanning zone. For each step, the UHF antenna is maintained immobile for a duration sufficient for a stationary waves regime to be established. In act 932, the set of UHF antenna is positioned in a next position for performing a scan in a next vertical half plane, and the next scan is performed in the next vertical half plane. These actions are repeated until the scan of the determined scanning zone is completed. For a single rotation axle system, the set of UHF antennas is rotated around the single rotation axle to the next position. The vertical scanning is performed by successively energizing the UHF antennas according to the determined scanning zone. Each UHF antenna is energized for a duration sufficient for a stationary waves regime to be established. For a two rotation axles system, the set of UHF antennas is positioned into a next position by rotating the two rotation axles. The UHF antenna is continuously energized, and the vertical scanning is performed by rotating step by step the horizontal axle, and therefore rotating the UHF antenna, according to the range of vertical angles of rotation defined for the determined scanning zone. For each step, the UHF antenna is maintained immobile for a duration sufficient for a stationary waves regime to be established. As part of the scanning, data corresponding to responses from RFID tags located in the chamber are stored by the UHF RFID system.
[0093] In act 934, the data are transmitted to a central remote system managing the inventory. The data can also be transmitted continuously during the scan of the determined scanning zone. In a preferred embodiment, the data stored in the UHF RFID system are regularly cleared after having been transmitted to a central remote system. In act 940, eventually after a pre-defined delay, the UHF RFID system checks whether the permanent inventory must stop or must continue. If the permanent inventory must continue, the process returns and continues at act 920. If the permanent inventory must stop, the permanent inventory stops 950.
[0094] Although the invention has been described with respect to preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and various other changes, omissions and deviations in the form and detail thereof may be made without departing from the scope of this invention. In particular, an application of the invention is clearly not limited to permanent inventories in warehouses or storage containers. The teachings of European patent application 22 305 109.5 are incorporated herein by reference in its entirety.