SEMICONDUCTOR APPARATUS
20210359116 · 2021-11-18
Inventors
Cpc classification
H01L29/407
ELECTRICITY
H01L29/1095
ELECTRICITY
H01L29/083
ELECTRICITY
H01L27/0629
ELECTRICITY
H01L29/7397
ELECTRICITY
H01L29/7808
ELECTRICITY
H01L27/0664
ELECTRICITY
International classification
H01L29/739
ELECTRICITY
H01L27/06
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/08
ELECTRICITY
Abstract
Provided is a semiconductor apparatus comprising: an emitter region having a first conductivity type provided on a front surface of a semiconductor substrate; a first gate trench part and a second gate trench part in contact with the emitter region; a first emitter non-contact trench part and a second emitter non-contact trench part out of contact with the emitter region; a gate pad for setting the first gate trench part, the second gate trench part, the first emitter non-contact trench part, and the second emitter non-contact trench part to gate potential; and a diode having an anode connected to the gate pad and a cathode connected to the first emitter non-contact trench part and the second emitter non-contact trench part, wherein the first gate trench part, the first emitter non-contact trench part, the second gate trench part, and the second emitter non-contact trench part are adjacently arranged in order.
Claims
1. A semiconductor apparatus comprising: an emitter region having a first conductivity type provided on a front surface of a semiconductor substrate; a first gate trench part and a second gate trench part in contact with the emitter region; a first emitter non-contact trench part and a second emitter non-contact trench part out of contact with the emitter region; a gate pad for setting the first gate trench part, the second gate trench part, the first emitter non-contact trench part, and the second emitter non-contact trench part to gate potential; and a diode having an anode connected to the gate pad and a cathode connected to the first emitter non-contact trench part and the second emitter non-contact trench part, wherein the first gate trench part, the first emitter non-contact trench part, the second gate trench part, and the second emitter non-contact trench part are adjacently arranged in order.
2. The semiconductor apparatus according to claim 1, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the first gate trench part to a direction of the first emitter non-contact trench part, and is terminated without reaching the first emitter non-contact trench part.
3. The semiconductor apparatus according to claim 1, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the second gate trench part to a direction of the first emitter non-contact trench part, and is terminated without reaching the first emitter non-contact trench part.
4. The semiconductor apparatus according to claim 2, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the second gate trench part to the direction of the first emitter non-contact trench part, and is terminated without reaching the first emitter non-contact trench part.
5. The semiconductor apparatus according to claim 1, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the second gate trench part to a direction of the second emitter non-contact trench part, and is terminated without reaching the second emitter non-contact trench part.
6. The semiconductor apparatus according to claim 2, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the second gate trench part to a direction of the second emitter non-contact trench part, and is terminated without reaching the second emitter non-contact trench part.
7. The semiconductor apparatus according to claim 3, wherein on the front surface of the semiconductor substrate, the emitter region is extended from the second gate trench part to a direction of the second emitter non-contact trench part, and is terminated without reaching the second emitter non-contact trench part.
8. The semiconductor apparatus according to claim 1, comprising, in the semiconductor substrate; a second conductivity type base region provided in contact with and below the emitter region; a first conductivity type drift region provided in contact with and below the base region; and a collector region provided below the drift region.
9. The semiconductor apparatus according to claim 2, comprising, in the semiconductor substrate; a second conductivity type base region provided in contact with and below the emitter region; a first conductivity type drift region provided in contact with and below the base region; and a collector region provided below the drift region.
10. The semiconductor apparatus according to claim 3, comprising, in the semiconductor substrate; a second conductivity type base region provided in contact with and below the emitter region; a first conductivity type drift region provided in contact with and below the base region; and a collector region provided below the drift region.
11. The semiconductor apparatus according to claim 5, comprising, in the semiconductor substrate; a second conductivity type base region provided in contact with and below the emitter region; a first conductivity type drift region provided in contact with and below the base region; and a collector region provided below the drift region.
12. The semiconductor apparatus according to claim 8, wherein the base region is in contact with the drift region.
13. The semiconductor apparatus according to claim 8 comprising: a second conductivity type well region provided above the drift region; and an oxide film provided above the well region, wherein the diode is provided above the oxide film.
14. The semiconductor apparatus according to claim 12 comprising: a second conductivity type well region provided above the drift region; and an oxide film provided above the well region, wherein the diode is provided above the oxide film.
15. The semiconductor apparatus according to claim 13, wherein the diode includes a Zener diode, and is provided adjacent to the gate pad.
16. The semiconductor apparatus according to claim 1 comprising a gate runner provided between the gate pad and a plurality of trench parts, wherein the gate runner has a second conductivity type cathode peripheral region and a first conductivity type anode peripheral region, and an anode of the diode includes the anode peripheral region, and a cathode of the diode includes the cathode peripheral region.
17. The semiconductor apparatus according to claim 2 comprising a gate runner provided between the gate pad and a plurality of trench parts, wherein the gate runner has a second conductivity type cathode peripheral region and a first conductivity type anode peripheral region, and an anode of the diode includes the anode peripheral region, and a cathode of the diode includes the cathode peripheral region.
18. The semiconductor apparatus according to claim 3 comprising a gate runner provided between the gate pad and a plurality of trench parts, wherein the gate runner has a second conductivity type cathode peripheral region and a first conductivity type anode peripheral region, and an anode of the diode includes the anode peripheral region, and a cathode of the diode includes the cathode peripheral region.
19. The semiconductor apparatus according to claim 5 comprising a gate runner provided between the gate pad and a plurality of trench parts, wherein the gate runner has a second conductivity type cathode peripheral region and a first conductivity type anode peripheral region, and an anode of the diode includes the anode peripheral region, and a cathode of the diode includes the cathode peripheral region.
20. The semiconductor apparatus according to claim 16, wherein at least one of the first emitter non-contact trench part and the second emitter non-contact trench part has an emitter non-contact trench conductive part set to the gate potential, wherein the emitter non-contact trench conductive part is integrally formed with the cathode peripheral region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0049] Hereinafter, the present invention will be described through embodiments of the invention, but the following embodiments do not limit the claimed invention. Moreover, not all combinations of features described in the embodiments are necessary to solutions of the invention.
[0050] As used herein, one side in a direction parallel to the depth direction of a semiconductor substrate is referred to as “upper”, and the other side “lower”. Moreover, out of two principal surfaces of a substrate, a layer, or other members, one surface is referred to as the “upper surface”, and the other surface the “lower surface”. “Upper” and “lower” directions are not limited to the direction of gravity, or a direction in which a semiconductor apparatus is mounted.
[0051] In this specification, technical matters may be described using orthogonal coordinate axes of an X axis, a Y axis, and a Z axis. The orthogonal coordinate axes merely specify relative positions of components, and do not limit a specific direction. For example, the Z axis direction is not limited to the height direction with respect to the ground, that is, the direction of gravity. In this specification, a surface parallel to a front surface of the semiconductor substrate represents an XY surface, and a direction that forms a right-handed system with the X axis and the Y axis and is the depth direction of the semiconductor substrate represents the Z axis Note that, as used herein, a case where the semiconductor substrate is viewed in the Z axis direction may be referred to as a “planar view”.
[0052] Each embodiment example shows an example where a first conductivity type is N type and a second conductivity type is P type. However, the first conductivity type may be P type and the second conductivity type may be N type. In this case, conductivity types of substrates, layers, regions, or the like in each embodiment example are of opposite polarity.
[0053] In this specification, it is meant that an electron or a hole is respectively a majority carrier in a layer or region labeled n or p. Moreover, a layer or region with + and − attached to n and p means to respectively have doping concentrations higher and lower than that of a layer or region without them attached; and a layer or region with ++ attached means to have a doping concentration higher than that of a layer or region with + attached, and a layer or region with −− attached means to have a doping concentration lower than that of a layer or region with − attached.
[0054] As used herein, a doping concentration refers to a concentration of a donor or an acceptorized dopant. Therefore, the unit is/cm.sup.3. A unit system herein is the SI unit system unless otherwise noted. Although a unit of length may be indicated in cm, calculations may be carried out after conversion to meters (m).
[0055] As used herein, concentration difference (that is, a net doping concentration) between a donor and an acceptor may be referred to as a doping concentration. In this case, the doping concentration can be measured by capacitance-voltage method (CV method), SR method, or the like. Moreover, a chemical concentration of the donor and the acceptor may also be a doping concentration. In this case, the doping concentration can be measured by SIMS method. Unless otherwise limited, any of the above may be used as a doping concentration. Unless otherwise limited, a peak value of doping concentration distribution in a doping region may be a doping concentration in said doping region. Each concentration herein may be a value at room temperature. As the value at room temperature, a value at 300K (Kelvin) (about 26.9 degrees C.) for example may be used.
[0056]
[0057] A semiconductor substrate 10 may be a silicon substrate, a silicon carbide substrate, or a nitride semiconductor substrate such as gallium nitride or the like. The semiconductor substrate 10 in this example is a silicon substrate.
[0058] The semiconductor apparatus 100 includes, on the upper surface of the semiconductor substrate 10, an edge termination structure part 90, a gate pad 50, a gate runner 140 going around inside the edge termination structure part 90, an active region 95 provided inside the gate runner, and a gate metal layer 145 going around the outermost part of the active region 95. The semiconductor apparatus 100 further includes a diode 110 having an anode connected to the gate pad 50. The diode 110 in this example is provided adjacent to the gate pad 50, but a position where the diode 110 is provided is not limited to this position.
[0059] The semiconductor apparatus 100 includes, on the upper surface of the semiconductor substrate 10, the edge termination structure part 90, the gate pad 50, the gate runner 140 going around inside the edge termination structure part 90, and the active region 95 provided inside the gate runner 140. The semiconductor apparatus 100 further includes, on the outermost part of the active region 95, the gate metal layer 145 going around the upper surface of the active region 95.
[0060] The edge termination structure part 90 relaxes electric field concentration on the upper surface side of the semiconductor substrate 10. The edge termination structure part 90 has a structure of, for example, a guard ring, a field plate, a RESURF, and a combination thereof.
[0061] The gate pad 50 is electrically connected to the diode 110. The gate pad 50 is formed of material containing metal. At least a partial region of the gate pad 50 may be formed of aluminum, aluminum-silicon alloy, or aluminum-silicon-copper alloy. An emitter electrode 52 and the gate pad 50 may have, in a layer underlying a region formed of aluminum or the like, barrier metal formed of titanium, titanium compound, or the like.
[0062] In the diode 110, a cathode electrode 112 described later is extended to be connected to the gate metal layer 145. However, the cathode electrode 112 and the gate metal layer 145 may be integrally molded.
[0063] In this example, a gate trench part 40 and an emitter non-contact trench part 130 are arranged in the X direction. In particular, in this example, the gate trench part 40 and the emitter non-contact trench part 130 have an arrangement ratio of 1:1, and are alternately arranged.
[0064] The gate trench part 40 is electrically connected to the gate runner 140. On the other hand, the emitter non-contact trench part 130 is electrically connected to the gate metal layer.
[0065] On a front surface of the semiconductor substrate 10, the gate runner 140 goes around inside the gate pad 50 and the diode 110 and outside the active region 95 and the gate metal layer 145. That is, the gate runner 140 may be provided between the gate pad 50 and a plurality of trench parts. The gate runner 140 is electrically connected to the gate pad 50. The gate runner 140 in this example is formed of polysilicon.
[0066] The gate metal layer 145 goes around inside the gate runner 140. On the front surface of the semiconductor substrate 10, the gate metal layer 145 goes around the outermost part of the active region 95. The gate metal layer 145 may be a wiring layer formed of metal.
[0067]
[0068] The semiconductor apparatus 100 includes two gate trench parts 40, two emitter non-contact trench parts 130, an emitter electrode 52, an interlayer dielectric film 38, and a contact hole 54. The semiconductor apparatus 100 further includes a mesa part 62 between the gate trench part 40 and the emitter non-contact trench part 130.
[0069] The semiconductor substrate 10 includes therein a P+ type collector region 22, an N− type drift region 18 laminated above the collector region 22, a P− type base region 14 provided above the drift region 18, a P+ type contact region 15 provided above the base region 14, and an N+ type emitter region 12 provided above the base region 14. In the semiconductor substrate, the base region 14 may be provided in contact with and below the emitter region 12, and the drift region 18 may be provided in contact with and below the base region 14. However, when the semiconductor apparatus 100 is a VMOSFET, the collector region 22 may be omitted.
[0070] In the semiconductor apparatus 100 of this example, the base region 14 is in contact with the drift region 18. In an IGBT device, in order to improve Injection Enhancement effect of a carrier, an N type storage region having a doping concentration higher than that of the drift region 18 may be provided between the base region 14 and the drift region, but in this example, no storage region is provided. This allows gate voltage to rise gently, and can avoid excessive electric field concentration, overcurrent density, and a high switching loss in the mesa part 62.
[0071] The semiconductor apparatus 100 includes, in order from the negative side to the positive side in the X axis direction, the emitter non-contact trench part 130 out of contact with the emitter region 12, the gate trench part 40 in contact with the emitter region 12, and the emitter non-contact trench part 130, and the gate trench part 40. These trench parts are, in order from the negative side in the X axis direction to the positive side in the X axis direction, an example of a first emitter non-contact trench part 130, a first gate trench part 40, a second emitter non-contact trench part 130, and a second gate trench part 40.
[0072] The semiconductor apparatus 100 includes a gate terminal G for setting the two gate trench parts 40 and the two emitter non-contact trench parts 130 to gate potential V.sub.g. The gate terminal G is a terminal for externally connecting the semiconductor apparatus 100, and the gate pad 50 is an example of the gate terminal G. However, the gate terminal G only needs to be an external connection terminal, and is not limited to a pad.
[0073] The semiconductor apparatus 100 includes the emitter electrode 52 above the trench parts. The emitter electrode 52 is set to emitter potential V.sub.e. The emitter potential V.sub.e may be set to ground potential.
[0074] On the front surface of the semiconductor substrate 10, the emitter region 12 is extended from the gate trench part 40 provided on the most negative side of the X axis, to a direction of the adjacent emitter non-contact trench part 130 on the positive side of the X axis. The emitter region 12 is terminated without reaching said emitter non-contact trench part 130.
[0075] On the front surface of the semiconductor substrate, the emitter region 12 is extended from the gate trench part 40 arranged in the third position from the negative side of the X axis, to a direction of the adjacent emitter non-contact trench part 130 on the negative side of the X axis. The emitter region 12 is terminated without reaching said emitter non-contact trench part 130.
[0076] On the front surface of the semiconductor substrate, the emitter region 12 is extended from the gate trench part 40 arranged in the third position from the negative side of the X axis, to the direction of the adjacent emitter non-contact trench part 130 on the positive side of the X axis. The emitter region 12 is terminated without reaching said emitter non-contact trench part 130.
[0077] The interlayer dielectric film 38 insulates conductive parts inside the different trench parts and the emitter electrode 52. The interlayer dielectric film 38 may cover the upper part of each trench part. The contact hole 54 is provided so as to penetrate the interlayer dielectric film 38.
[0078] The gate trench part 40 includes a gate dielectric film 42 and a gate conductive part 44. The gate conductive part 44 is electrically connected to the gate pad 50, and is set to the gate potential V.sub.g. The gate potential V.sub.g may be potential higher than the emitter potential V.sub.e. In the mesa part 62, an NPN structure is formed in a region in contact with the gate dielectric film 42, by the emitter region 12, the base region 14, and the drift region 18. Therefore, when the gate conductive part 44 is set to the gate potential V.sub.g, an N type channel is formed in the base region 14 and operates as a transistor.
[0079] The emitter non-contact trench part 130 includes an emitter non-contact trench dielectric film 132 and an emitter non-contact trench conductive part 134. The emitter non-contact trench conductive part 134 is also electrically connected to the gate pad 50, and is set to the gate potential V.sub.g. However, the emitter non-contact trench part 130 is out of contact with the emitter region 12. On the front surface of the semiconductor substrate 10, the emitter non-contact trench part 130 is in contact with the base region 14 or the contact region 15. Therefore, in the mesa part 62, even if the emitter non-contact trench conductive part 134 is set to the gate potential V.sub.g, no channel is formed around the emitter non-contact trench part 130 or operates as a transistor.
[0080]
[0081] The semiconductor apparatus 200 includes three trench parts arranged in the X axis direction: an emitter non-contact trench part 130, a gate trench part 40, and an emitter non-contact trench part 130.
[0082] The semiconductor apparatus 200 includes diodes 110 between the emitter non-contact trench parts 130 and a gate terminal G. The diodes between the emitter non-contact trench parts 130 and the gate terminal G may be the same or different diodes.
[0083]
[0084] The emitter non-contact trench part 130 is equivalent to a diode including a gate capacitor to be charged and a parasitic capacitor. The gate capacitor to be charged of the emitter non-contact trench part 130 is electrically connected to a cathode of the diode 110. An anode of the diode 110 is electrically connected to the gate terminal G.
[0085] The diode 110 prevents current from flowing back from the gate capacitor of the emitter non-contact trench part 130 to the gate terminal G. This improves, in operation at the time of switching on of an IGBT, a charging speed of the emitter non-contact trench part 130. Therefore, potential of a mesa part 62 can be quickly increased, and operation of the entire semiconductor apparatus 100 is accelerated. This reduces a time rate of change dV.sub.C/dt in emitter-collector voltage of the IGBT and a switching-on power loss.
[0086] In this example, voltage between gate capacitors of the emitter non-contact trench part 130 is set to V.sub.G1, and voltage around the parasitic capacitor of the emitter non-contact trench part 130 is set to V.sub.G2.
[0087]
[0088] V.sub.G2 is higher than V.sub.G1 from a start of driving, since presence of a diode 110 prevents a carrier from flowing back to a gate terminal G. This accelerates a start of switching-on operation, and causes the V.sub.C and the I.sub.C to perform stable start-up operation with less vibration. Therefore, a switching-on power loss expressed as a product of the V.sub.C and the I.sub.C is reduced.
[0089]
[0090] The semiconductor apparatus 300 includes, in a semiconductor substrate 10, a mesa part 60 between the dummy trench part 30 and the gate trench part 40. The dummy trench part 30 in this example is in contact with a contact region 15, but the dummy trench part 30 may be in contact with an emitter region 12.
[0091] The dummy trench part 30 includes a dummy dielectric film 32 and a dummy conductive part 34. The dummy conductive part 34 is electrically connected to an emitter terminal E, and is set to emitter potential V.sub.e. Since no gate voltage is applied to the dummy trench part 30, no channel is formed in a region of the mesa part 60 in contact with the dummy trench part 30.
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[0097] That is, in the semiconductor apparatus 100, the potential V.sub.G of the gate conductive part 44 rises more quickly and the switching-on start timing is earlier than that in the semiconductor apparatus 400 where the emitter non-contact trench part 130 is provided without providing a diode 110, and a switching-on power loss can be smaller than that in the semiconductor apparatus 300.
[0098]
[0099] The diode 110 includes a second conductivity type well region 11 provided above the drift region 18, the oxide film 117 covering the upper surface of the well region 11, and an N type cathode diffusion region 113 and a P type anode diffusion region 115 that are formed above the oxide film. The cathode diffusion region 113 may be connected to the cathode electrode 112 via a contact hole or the like, and the anode diffusion region 115 may be connected to an anode electrode 114 via a contact hole or the like. In this example, the anode diffusion region 115 and the anode electrode 114 constitute an anode of the diode 110, and the cathode diffusion region 113 and the cathode electrode 112 constitute a cathode of the diode 110.
[0100] The oxide film 117 has thickness equal to or greater than a predetermined threshold value. Giving thickness to the oxide film 117 can reduce parasitic capacitance between the cathode diffusion region 113 and the anode diffusion region 115, and the well region 11. Moreover, providing a thick oxide film can suppress generation of leak current from the well region 11.
[0101] As an example, the oxide film 117 may be a LOCOS oxide film provided by forming a recess on the semiconductor substrate 10. Making the oxide film 117 a LOCOS oxide film can facilitate giving thickness to the oxide film 117 and can flatten its surface, so that flexibility in design can be improved.
[0102]
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[0105] In this example, from the negative side in the X axis direction to the positive side in the X axis direction, the anode diffusion region 115 provided in the first position and the cathode diffusion region 113 provided in the second position are electrically connected via a contact hole or the like and a connection part 119 or the like. Likewise, from the negative side in the X axis direction to the positive side in the X axis direction, the anode diffusion region 115 provided in the second position and the cathode diffusion region 113 provided in the third position are electrically connected via the connection part 119.
[0106] In this example, shown is an example of a three-stage diode 110 where the number of PN junctions is three, but the number of stages is not limited to three. Depending on a desired capacitance provided to the emitter non-contact trench part 130, the number of stages may be two, or may be increased to even more.
[0107]
[0108] As in this example, the connection part 119 may be provided so as to be narrower than the cathode diffusion region 113 and the anode diffusion region 115. On the contrary, it may be provided so as to be wider than the cathode diffusion region 113 and the anode diffusion region 115.
[0109]
[0110] In this example, the diode 110 is provided adjacent to the gate pad 50. The anode electrode 114 of the diode 110 in this example is electrically connected to the gate pad 50. On the other hand, the cathode electrode 112 of the diode 110 in this example is extended to the active region 95, and is electrically connected to the gate metal layer 145.
[0111] The diode 110 may be a Zener diode. The diode 110 can be designed as a Zener diode by increasing doping concentrations of the anode diffusion region 115 and the cathode diffusion region 113 of the diode 110. The Zener diode can provide a better rectification characteristic for reverse current.
[0112] The gate runner 140 is provided so as to overlap the gate pad 50. The gate runner 140 is electrically connected to the gate pad 50 through a contact hole 59, and is set to the gate potential V.sub.g.
[0113] The gate trench part 40 is provided so as to overlap the gate runner 140 in planar view. The gate trench part 40 is electrically connected to the gate runner 140 through a contact hole 56. The gate conductive part 44 of the gate trench part 40 is set to the gate potential V.sub.g.
[0114] The emitter non-contact trench part 130 is provided so as to overlap the gate metal layer 145 in planar view. The emitter non-contact trench part is electrically connected to the gate metal layer 145 through a contact hole 58. The emitter non-contact trench conductive part 134 of the emitter non-contact trench part 130 is set to the gate potential V.sub.g. That is, the emitter non-contact trench part 130 is connected to the gate pad 50 via the diode 110.
[0115]
[0116] The outer peripheral gate runner 142 is electrically connected to the gate pad 50. As an example, the outer peripheral gate runner 142 is formed of a P type semiconductor. The outer peripheral gate runner 142 is an example of an anode peripheral region.
[0117] As an example, the inner peripheral gate runner 144 is formed of an N type semiconductor. The inner peripheral gate runner 144 is an example of a cathode peripheral region. That is, in this example, a PN junction is formed between the outer peripheral gate runner 142 and the inner peripheral gate runner 144 in the gate runner 140. In this case, the diode 110 is provided in the gate runner 140, an anode of the diode 110 includes the outer peripheral gate runner 142, and a cathode of the diode 110 includes the inner peripheral gate runner 144.
[0118] The emitter non-contact trench part 130 is electrically connected to the inner peripheral gate runner 140. That is, the emitter non-contact trench part 130 is electrically connected to the gate pad 50 via the diode 110.
[0119] The gate trench part 40 is electrically connected to the gate metal layer 145. That is, the gate trench part 40 is electrically connected to the gate pad 50 via the gate metal layer 145.
[0120]
[0121] The outer peripheral gate runner 142 is electrically connected to the gate pad 50 and the gate metal layer 145 via the contact hole 59. The gate runner 140 and the gate metal layer 145 is set to the gate potential V.sub.g.
[0122] The inner peripheral gate runner 144 forms a PN junction with the outer peripheral gate runner 142. The inner peripheral gate runner 144 in this example is formed of N type polysilicon, and the inner peripheral gate runner 144 is integrally formed with at least one emitter non-contact trench conductive part 134 of a plurality of emitter non-contact trench parts 130. That is, the emitter non-contact trench conductive part 134 in this example is formed of N type polysilicon.
[0123]
[0124] The emitter non-contact trench conductive part 134 rides on the upper part of the oxide film 117, and goes around the periphery of the active region 95 as the inner peripheral gate runner 144. Further, the outer peripheral gate runner 142 going around outside the inner peripheral gate runner 144 constitutes a PN junction with the inner peripheral gate runner 144.
[0125] The interlayer dielectric film 38 covers the upper parts of the outer peripheral gate runner 142, the inner peripheral gate runner 144, and the emitter non-contact trench part 130. The contact hole 59 is provided inside the interlayer dielectric film 38 above the outer peripheral gate runner 142, and electrically connects the gate pad 50, the gate metal layer 145, and the outer peripheral gate runner 142.
[0126]
[0127]
[0128] In the emitter non-contact trench part 130, as potential of a gate conductive part of the gate trench part 40 is increased, voltage of the emitter non-contact trench conductive part 134 is also increased. Therefore, equipotential lines in a mesa part 62 are extended between the emitter non-contact trench part 130 and the gate trench part 40. While the potential of the gate conductive part is increased, the equipotential lines remain extended between the trenches, and potential of the mesa part 62 is increased.
[0129] On the other hand, a dummy conductive part 34 of the dummy trench part 30 has emitter potential V.sub.e. For example, when V.sub.E is ground potential, even if the potential of the gate conductive part 44 of the gate trench part 40 is increased, the emitter potential V.sub.e does not change from the ground potential before and after the increase.
[0130] Therefore, in a mesa part 60 between the dummy trench part 30 and the gate trench part 40, equipotential lines are extended in a direction substantially parallel to the depth direction of the semiconductor apparatus 500. In the vicinity of the dummy trench part 30, the emitter potential V.sub.e is fixed near the ground potential from the front surface of the semiconductor substrate 10 to the bottom of the dummy trench part 30. Therefore, in the mesa part 60, a lateral electric field is generated, and potential increase becomes slow. This causes a delay of turn-on end time in the mesa part 60 around the dummy trench part 30.
[0131]
[0132] In the mesa part 62 between the emitter non-contact trench part 130 and the gate trench part 40, as the potential is increased, the current value is also increased spreading to the mesa part 62. In the mesa part 62, the current is also increased spreading entirely inside the mesa part 62.
[0133] On the other hand, in a second mesa part 60 of the dummy trench part 30 and the gate trench part 40, a region where current flows is concentrated in the vicinity of the gate trench part 40 where a channel is formed in a base region 14. Therefore, the current flowing through the mesa part 60 is more likely to cause current concentration than the current flowing through the mesa part 62, and the biased current not only destabilizes switching-on operation but also increases switching-on power loss.
[0134]
[0135]
[0136] Emitter-collector voltage V.sub.C, emitter-collector current I.sub.C, and potential V.sub.G of the gate conductive part 44 are shown. In this example, the emitter-collector voltage V.sub.C is sharply reduced, and the emitter-collector current I.sub.C also sharply rises. Since a power loss P.sub.C per unit time at the time of switching is given by a product of the V.sub.C and the I.sub.C, it contributes greatly to an amount of change in the absolute value of the P.sub.C.
[0137]
[0138]
[0139] In this example, emitter-collector voltage V.sub.C is sharply reduced, but as it approaches a value of 0V, it gets gently reduced and time required for the turn-on operation becomes longer. This is because the mesa part between the gate trench part 40 and the dummy trench part 30 has a lateral electric field, and the dummy conductive part 34 of the dummy trench part 30 has the emitter potential V.sub.e, so that operation of lowering potential of the entire mesa part becomes slow.
[0140] Moreover, in this example, turn-on start timing is early, emitter-collector current I.sub.C is operating current, and the emitter-collector current I.sub.C is also large. Therefore, a power loss P.sub.C per unit time at the time of turn-on is larger.
[0141]
[0142]
[0143] In this example, the V.sub.C is stably and linearly reduced to complete the switching-on operation. Since the V.sub.C is slowly decreased, switching time is increased, and a power loss P.sub.C at the time of turn-on is larger. However, the maximum value of dV/dt can be significantly reduced.
[0144]
[0145]
[0146] The semiconductor apparatus 200 includes the gate trench part 40 and the emitter non-contact trench part 130. That is, a ratio of the dummy trench part 30 and the emitter non-contact trench part 130 included in the semiconductor apparatus 200 is 0:1. The semiconductor apparatus 300 includes the dummy trench part 30 and the emitter non-contact trench part 130 at a ratio of 1:0. The semiconductor apparatus 500 includes the dummy trench part 30 and the emitter non-contact trench part 130 at a ratio of 1:1. Magnitudes of the switching losses of the semiconductor apparatus 300 and the semiconductor apparatus 500 are larger than that of the semiconductor apparatus 200. In particular, this is noticeable on the side where dV/dt [a.u.] is higher.
[0147] In the mesa part 60 between the dummy trench part 30 and the gate trench part 40, operating waveform is steep and turn-on end time is delayed. Therefore, when the emitter non-contact trench part 130 and the dummy trench part 30 coexist, the higher a ratio of a dummy gate is, the larger a turn-on power loss is. As an example the semiconductor apparatus 100 includes the gate trench part 40 and the emitter non-contact trench part 130 at a ratio of 1:1, and includes no dummy trench part 30. When the semiconductor apparatus 100 includes all of the gate trench part 40, the emitter non-contact trench part 130, and the dummy trench part 30, it includes the dummy trench part 30 and the emitter non-contact trench part 130 at a ratio of x:1, where x may be a value smaller than 1.
[0148]
[0149]
[0150] The semiconductor apparatus 700 in this example is different from the semiconductor apparatus 500 in that it includes the storage region 72 having a doping concentration different from that of the storage region 71. The storage region 72 has a doping concentration lower than that of the storage region 71.
[0151]
[0152] The semiconductor apparatus 200 is the semiconductor apparatus 200 shown in
[0153]
[0154] As the doping concentration [a.u.] of the storage region becomes higher, the maximum value of dV/dt [a.u.] is increased. Moreover, as the gate resistance R.sub.g is lower, the maximum value of dV/dt [a.u.] is significantly increased.
[0155]
[0156]
[0157]
[0158]
[0159]
[0160]
[0161]
[0162]
[0163]
[0164] As shown above, the gate resistance of the semiconductor apparatus in
[0165] In
[0166] For the on-state power loss Eon [J] at the time of turn-on of the IGBT device, the larger an area surrounded by a straight line of P.sub.C=0 [W] and a curve drawn by the P.sub.C [W], which is shown in each of
[0167] Reverse recovery characteristics will be compared below for a case where the diodes 110 shown in
[0168] In
[0169] In
[0170] In order to obtain the same maximum value of dV/dt [a.u.] as when there is a storage region, when there is no storage region, the gate resistance R.sub.g may be lowered as shown in
[0171] While the embodiments of the present invention have been described, the technical scope of the invention is not limited to the above described embodiments. It is apparent to persons skilled in the art that various alterations and improvements can be added to the above-described embodiments. It is also apparent from the scope of the claims that the embodiments added with such alterations or improvements can be included in the technical scope of the invention.
[0172] The operations, procedures, steps, and stages of each process performed by an apparatus, system, program, and method shown in the claims, embodiments, or diagrams can be performed in any order as long as the order is not indicated by “prior to,” “before,” or the like and as long as the output from a previous process is not used in a later process. Even if the process flow is described using phrases such as “first” or “next” in the claims, embodiments, or diagrams, it does not necessarily mean that the process must be performed in this order.
EXPLANATION OF REFERENCES
[0173] 10: semiconductor substrate, 11: well region, 12: emitter region, 14: base region, 15: contact region, 18: drift region, 22: collector region, 30: dummy trench part, 32: dummy dielectric film, 34: dummy conductive part, 38: interlayer dielectric film, 40: gate trench part, 42: gate dielectric film, 44: gate conductive part, 50: gate pad, 52: emitter electrode, 54: contact hole, 56: contact hole, 58: contact hole, 59: contact hole, 60: mesa part, 62: mesa part, 71: storage region, 72: storage region, 90: edge termination structure part, 95: active region, 100: semiconductor apparatus, 110: diode, 112: cathode electrode, 113: cathode diffusion region, 114: anode electrode, 115: anode diffusion region, 117: oxide film, 119: connection part, 130: emitter non-contact trench part, 132: emitter non-contact trench dielectric film, 134: emitter non-contact trench conductive part, 140: gate runner, 142: outer peripheral gate runner, 144: inner peripheral gate runner, 145: gate metal layer, 200: semiconductor apparatus, 300: semiconductor apparatus, 400: semiconductor apparatus, 500: semiconductor apparatus, 600: semiconductor apparatus, 700: semiconductor apparatus