Scrubber apparatus for a refrigerated transport container
11173444 · 2021-11-16
Assignee
Inventors
- Miguel Angel FERRER BLAS (Barcelona, ES)
- Petra Stavova (Hostivice, CZ)
- Praveen Manohar G (Karnataka, IN)
Cpc classification
B01D53/0407
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4566
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A23B7/148
HUMAN NECESSITIES
B01D2257/70
PERFORMING OPERATIONS; TRANSPORTING
F25D2317/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0446
PERFORMING OPERATIONS; TRANSPORTING
F25D17/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
F25D17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D88/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is disclosed a scrubber apparatus 300 for a refrigerated transport container 100 having a cargo space 105, comprising: a regenerating adsorber 302; a manifold 306, 308 in fluid communication with a first side of the adsorber, an interior gas port 318, 338 for fluid communication with interior gas in the cargo space and an exterior gas port 320, 340 for fluid communication with exterior gas outside of the cargo space; and a common actuator configured to actuate both an adsorption control damper 314, 334 for controlling selective fluid communication between the adsorber and interior gas, and a regeneration control damper 316, 336 for controlling selective fluid communication between the adsorber and exterior gas. There is also disclosed a scrubber apparatus 300 which is configured to heat interior gas provided to an adsorber for removal of a controlled gas. Methods of operating a scrubber apparatus are also disclosed.
Claims
1. A scrubber apparatus for a refrigerated transport container having a cargo space, the scrubber apparatus comprising: a regenerating adsorber configured to permit flow therethrough for adsorption or desorption of a controlled gas; a manifold in fluid communication with a first side of the adsorber, comprising: an interior gas port for fluid communication with interior gas in the cargo space; an exterior gas port for fluid communication with exterior gas outside of the cargo space; an adsorption control damper at the interior gas port for controlling selective fluid communication between the adsorber and interior gas; and a regeneration control damper at the exterior gas port for controlling selective fluid communication between the adsorber and exterior gas; and a common actuator configured to actuate both the adsorption control damper and the regeneration control damper to move between an adsorption configuration, in which the adsorption control damper is open to permit an interior gas flow through the adsorber and the regeneration control damper is closed, and a regeneration configuration, in which the regeneration control damper is open to permit an exterior gas flow through the adsorber and the adsorption control damper is closed.
2. A scrubber apparatus according to claim 1, wherein each one of the adsorption control damper and the regeneration control damper is biased to a bias position which is either an open position or a closed position of the respective damper.
3. A scrubber apparatus according to claim 2, wherein the common actuator comprises a rotatable common actuation element configured to rotate in a first direction to move the adsorption control damper away from its bias position and to rotate in an opposing second direction to move the regeneration control damper away from its bias position.
4. A scrubber apparatus according to claim 1, wherein the manifold and the adsorber are provided in a housing.
5. A scrubber apparatus according to claim 4, wherein the air dampers are provided within the housing.
6. A scrubber apparatus according to claim 4, further comprising an air mover between the manifold and the adsorber.
7. A scrubber apparatus according to claim 4, wherein the housing has a layered structure such that the adsorber is provided in an adsorber layer and the manifold is provided in air control layer superposed on the adsorber layer for switching between the adsorption configuration and the regeneration configuration.
8. A scrubber apparatus according to claim 1, further comprising a heater disposed upstream of the adsorber and downstream of the manifold.
9. A scrubber apparatus according to claim 8, further comprising a heater controller, wherein the heater controller is configured to heat interior gas upstream of the adsorber in the adsorption configuration.
10. A scrubber apparatus according to claim 9, wherein the heater controller is configured to control the heater to raise the temperature of the interior gas by a threshold increase.
11. A scrubber apparatus according to claim 1, wherein the manifold is one of two such manifolds at opposing sides of the adsorber.
12. A scrubber apparatus according to claim 11, wherein the common actuator is configured to actuate the adsorption control dampers and the regeneration control dampers at each manifold to move between the adsorption configuration and the regeneration configuration.
13. A scrubber apparatus for a refrigerated transport container having a cargo space, the scrubber apparatus comprising: a regenerating adsorber configured to permit flow therethrough for adsorption or desorption of a controlled gas; an air damper module configured to switch the apparatus between an adsorption configuration in which the adsorber is to receive interior gas from the cargo space and discharge treated interior gas to the cargo space; and a regeneration configuration in which the adsorber is to receive exterior gas from outside of the cargo space and discharge exterior gas enriched with the controlled gas; a heater configured to heat gas provided to the adsorber; and a heater controller configured to operate the heater to heat interior gas provided to the adsorber when the air damper module is in the adsorption configuration.
14. A scrubber apparatus according to claim 13, wherein the heater controller is configured to operate the heater in a first mode to heat interior gas when the apparatus is in the adsorption configuration, and to operate the heater in a second mode to heat exterior gas when the apparatus is in the regeneration configuration.
15. A refrigerated transport container or a refrigeration system for a refrigerated transport container, comprising: an evaporator heat exchanger for receiving a return flow of interior gas from a cargo space for cooling; a scrubber apparatus, the scrubber apparatus including: a regenerating adsorber configured to permit flow therethrough for adsorption or desorption of a controlled gas; a manifold in fluid communication with a first side of the adsorber, comprising: an interior gas port for fluid communication with interior gas in the cargo space; an exterior gas port for fluid communication with exterior gas outside of the cargo space; an adsorption control damper at the interior gas port for controlling selective fluid communication between the adsorber and interior gas; and a regeneration control damper at the exterior gas port for controlling selective fluid communication between the adsorber and exterior gas; and a common actuator configured to actuate both the adsorption control damper and the regeneration control damper to move between an adsorption configuration, in which the adsorption control damper is open to permit an interior gas flow through the adsorber and the regeneration control damper is closed, and a regeneration configuration, in which the regeneration control damper is open to permit an exterior gas flow through the adsorber and the adsorption control damper is closed; wherein the scrubber apparatus is configured to receive a portion of a return flow of interior gas for removal of a controlled gas from upstream of the evaporator heat exchanger with respect to the direction of return flow, and is configured to discharge treated interior gas having passed through the adsorber at a position downstream of the evaporator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7)
(8) The refrigeration module 200 is installed in the transport container to provide a refrigerated transport container. The refrigeration module 200 is generally provided at one end of the container adjacent a wall 102 of the transport container 100.
(9) The refrigeration module 200 comprises a structural frame 202 which is within the container when installed in the container 100, and is open so as to permit a flow of return air 108 to be directed to components of the refrigeration module 200 as will be described below, and to deliver a flow of supply air 110 to the cargo space.
(10) The refrigeration module 200 comprises an external wall 204 which may serve as an external wall of the transport container 100 separating the internal atmosphere of the container from the external atmosphere.
(11) The example refrigeration module 200 comprises a refrigeration circuit including an evaporator 206 disposed on an inside of the external wall 204 and a condenser 208 disposed outside of the external wall 204. The refrigeration circuit may include a compressor, an expansion valve and flow lines connecting the components of the circuit as is known in the art so that in use the evaporator is configured to transfer heat from interior gas to the circulating refrigerant, and the condenser is configured to transfer heat from the refrigerant to exterior gas.
(12) In this example an evaporator fan 210 is provided to direct a flow of return air 108 over the evaporator 206 to be cooled, and to then be directed to the cargo space as supply air 110. In this particular example, the refrigeration module is configured so that the return air flows downward through the refrigeration module, and the evaporator fan 210 is disposed upstream and therefore generally above the evaporator 206. However, in other examples the evaporator fan 210 may be disposed upstream or downstream relative the evaporator, and the particular orientation and direction of the flow therethrough may be different.
(13) The refrigeration module further comprises a scrubber apparatus 300, a gas sensor 224 for monitoring a parameter relating to the composition of interior gas, and a controller 226. As shown in
(14) In this particular example, the scrubber apparatus 300 and the gas sensor 224 are disposed between the evaporator fan 210 and the evaporator 206 so that the evaporator fan 210 is configured to direct a flow of return air 108 towards the scrubber apparatus and past the sensor 224. However, other relative positions may be adopted in other examples, and a flow of return air may be conveyed through the scrubber apparatus by an integrated air mover of the apparatus 300 or an air mover upstream or downstream of the apparatus.
(15) As shown in
(16)
(17)
(18) Referring again to
(19) The common chamber of the inlet manifold 306 is in fluid communication with the adsorber to provide flow to the adsorber, and the term “common” is used in this context to indicate that the same chamber is configured to convey flow between the adsorber and each one of the respective interior and exterior gas ports. In this particular example, the inlet manifold 306 is in fluid communication with the adsorber via an air mover 322 and a heater duct comprising a heater 324. The air mover 322 is shown in dashed lines in
(20) Referring again to
(21) The common chamber of the outlet manifold 308 is in fluid communication with the adsorber to receive flow from the adsorber. In this particular example, the outlet manifold 308 is in fluid communication with the adsorber via openings 342 in the rear wall of the air control layer, as shown in both
(22) The arrangement of the ports and manifolds represents one particular example of how they may be oriented, and other arrangements may be used in other examples.
(23) Each manifold is provided with a common actuation element 346, 348 which is configured to operate both the respective adsorption control damper 314, 334 and the respective regeneration control damper 316, 336. In this example, each of the air dampers is pivotable to open and close, and is rotationally biased at the pivot to a closed position in which it engages the respective port wall to prevent flow through the respective port. Each air damper comprises a respective actuation projection which extends into the common chamber from a functional member of the air damper (i.e. the member which closes the opening in the port) to engage the common actuation element 346, 348. As shown in
(24) In this example, the actuation element 346 for the inlet manifold 306 is actuated by a motor controlled by the controller 226. By actuating both the adsorption control damper 314 and the regeneration control damper 316 at a respective manifold with one actuator (i.e. the actuation element 346 and the motor to drive it), the number of actuators to operate the scrubber apparatus 300 may be reduced (i.e. as compared with an apparatus in which each flow line to an adsorber is provided with a respective valve).
(25) In this example, the actuation elements 346, 348 associated with the respective manifolds are coupled by a mechanical linkage so that operation (i.e. rotation) of one of the actuation elements causes operation of the other. Accordingly, this further reduces the number of actuators to operate the apparatus 300. In this example, the mechanical linkage comprises a connecting rod 350 coupled to respective rear portions of the actuation elements at eccentric positions with respect to the respective pivot, the rear portions being disposed on the other side of the rear wall of the air control layer from main portions which are disposed within the respective manifold to actuate the air dampers. However, in other examples, the actuation elements may be linked by any suitable linkage. A configuration of air dampers to move between an adsorption configuration and a regeneration configuration may be referred to herein as an air damper module.
(26) Air dampers for selectively permitting and preventing gas flows in a refrigerated transport container may be rated for high flow rates (such as between 3×10.sup.−4 and 0.14 m.sup.3/s—roughly 1 to 500 cubic metres per hour), and may require structural supports and actuators of correspondingly high strength to support and operate them, which may be expensive. By collocating air dampers for common actuation by an actuator, the number of actuators and supports for air dampers may be reduced.
(27) The controller 226 is configured to cause the actuation elements to move the air control dampers between the adsorption configuration and the regeneration configuration as will be described in detail below. In this example, the controller 226 is also configured to serve as a flow controller which controls activation and deactivation of the air mover 322 (which may be a fan), and is configured to serve as a heater controller to control operation of the heater 324. In other examples, a flow controller and/or a heater controller may be provided separately for controlling these functions.
(28)
(29) The scrubber apparatus 300 may be configured to adsorb and desorb a controlled gas by appropriate selection of an adsorbent material. For example, the scrubber apparatus 300 may be configured for carbon dioxide removal (i.e. removal from interior gas), or for ethylene removal.
(30) An example method 500 of controlling the scrubber apparatus of
(31) In operation of the refrigerated transport container, the refrigeration circuit is operated to maintain the interior gas at a predetermined temperature. In block 502, the controller 226 obtains an output signal from the gas sensor 224 to monitor a parameter relating to the composition of the interior gas, for example a proportion by volume or a partial pressure of carbon dioxide. In this example, the parameter is a concentration of carbon dioxide by volume, which may be monitored using a gas sensor such as a NDIR (nondispersive infrared) sensor configured to monitor a parameter relating to a quantity of a component gas, such as carbon dioxide. Such monitoring may be periodic, for example occurring once every five minutes or less.
(32) In block 504, the controller 226 determines whether the concentration of carbon dioxide is above a threshold which will be referred to as CO2 max, for example a threshold corresponding to 5% carbon dioxide by volume. If the carbon dioxide concentration is below the threshold, the method proceeds to block 522 as will be described below to determine if regeneration of the adsorber is required and to conduct such regeneration if so.
(33) If the carbon dioxide concentration is above the threshold at block 504, the controller 226 operates the carbon dioxide removal apparatus 300 to remove carbon dioxide from return air circulating in the cargo space, as follows.
(34) In block 506, the controller 226 causes the actuator to move the air dampers to the adsorption configuration.
(35) In block 508, the controller 226 also activates the air mover 322 to draw a flow of interior gas through the carbon dioxide removal apparatus 300. However, in other examples interior gas may be caused to flow through the apparatus by a separate air mover, for example by an upstream evaporator fan.
(36) In block 510, the controller 226 (serving as a heater controller) operates the heater 324 to heat the interior gas with the apparatus in the adsorption configuration. By way of example, the controller operates the heater in a first mode in the adsorption configuration to heat the interior gas to raise the temperature of the interior gas by a threshold increase, for example 2° C., or 5° C., or 10° C. The heating may be controlled based on monitoring a temperature of return air upstream of the carbon dioxide removal apparatus, and by monitoring a temperature of interior gas downstream of the heater and upstream of the adsorber (not shown). In other examples, the controller may operate the heater in a first mode to heat the interior gas in a different way, for example to a different threshold increase, to an absolute temperature threshold (i.e. irrespective of the upstream temperature) or to apply a constant heat input to the interior gas. By heating the interior gas, the relative humidity of the interior gas is reduced, which reduces or prevents any condensation of the interior gas at the adsorber. Without wishing to be bound by theory, it is thought that the operating performance of the adsorber is lessened by condensation on the adsorbent material, as it prevents adsorption and desorption of carbon dioxide. However, in other examples, there may be no heating of the interior gas.
(37) With the apparatus in the adsorption configuration, an inlet flow of interior gas 352 (see
(38) Referring back to
(39) In block 512, the concentration of carbon dioxide in return air is again monitored using the gas sensor 224, for example as part of the periodic monitoring described above with reference to block 502. If the concentration of carbon dioxide is above a minimum threshold referred to herein as CO2 min, then the method returns to block 512 to continue periodically monitoring the concentration whilst the carbon dioxide removal apparatus 300 continues to operate in the adsorption configuration. If the concentration of carbon dioxide is at or below the minimum threshold CO2 min (for example a threshold corresponding to 4% carbon dioxide by volume), then the method continues to control the apparatus to stop adsorption of carbon dioxide. In other examples the maximum and minimum CO2 thresholds may be higher or lower. It is thought that the shelf life of certain products may be extended by having an elevated CO2 concentration (i.e. relative ambient conditions) such as greater than 10%. Accordingly, thresholds may be selected in dependence on the cargo.
(40) At block 516, the controller 226 controls the actuator to move the air control dampers to the neutral configuration to prevent flow through the carbon dioxide removal apparatus. At block 518, the controller 226 controls the air mover 322 to stop. At block 520, the controller 226 controls the heater to stop heating (e.g. by stopping power supply to the heater). The method returns to block 502 as described above.
(41) A branch of the method corresponding to regeneration of the adsorber will now be described. As mentioned above, at block 504 the controller determines whether the concentration of carbon dioxide is at or above a maximum threshold CO2 max. If the concentration is below the threshold, in this example the method continues to decision block 522 to determine if regeneration of the carbon dioxide removal apparatus is required. The controller evaluates a criterion for determining if regeneration is required. For example, the criterion may be whether a cumulative operational time of the carbon dioxide removal apparatus in the adsorption configuration exceeds a predetermined regeneration threshold. Such a decision block may be implemented elsewhere in the method, for example after stopping carbon dioxide removal by the apparatus (i.e. after blocks 516-520).
(42) In this example, if it is determined that regeneration is not yet required, the method returns to block 502 as described above.
(43) If it is determined that regeneration is required, the controller 226 operates the carbon dioxide removal apparatus to cause a regenerative flow of exterior gas through the adsorber, as follows.
(44) In block 524, the controller 226 controls the actuator to move the air control dampers to the regeneration configuration. In block 526, the controller 226 controls the air mover to cause a flow of exterior gas to be drawn from outside of the cargo space through the carbon dioxide removal apparatus. As the air mover is provided in communication with a manifold for conveying both interior and exterior gas flows, the same air mover can be used for conveying both interior and exterior gas. In block 528, the controller 226 operates the heater to heat the exterior gas upstream of the adsorber 302. In this particular example, the adsorber may desorb carbon dioxide to low CO2 concentration exterior gas more effectively at elevated temperature. In this particular example, the heater is controlled in a second mode in the regeneration configuration to heat the exterior gas to a temperature threshold (i.e. an absolute temperature, rather than a temperature rise) corresponding to operation of the adsorber for desorption of carbon dioxide to the exterior gas. Accordingly, the heater controller may be configured to control and may operate the heater to heat the exterior gas to a different and higher temperature threshold in the regeneration configuration than in the adsorption configuration. For example, the temperature threshold may be at least 40° C., at least 50° C., at least 60°, at least 70°, at least 80° or higher. The threshold may depend on the operating characteristics of the adsorbent material selected for use.
(45) With the carbon dioxide removal apparatus 300 in the regeneration configuration, an inlet flow of exterior gas 356 (see
(46) In block 528, the controller determines that regeneration is complete, for example after a predetermined period for regeneration has elapsed. The method then continues to block 516 to return the carbon dioxide removal apparatus 300 to a neutral configuration, as described above.
(47) Although an example has been described in which actuation elements for each manifold are mechanically coupled, in other examples there may be no mechanical linkage between them. In yet further examples, a different actuation arrangement can be used, including actuation of each air damper by a separate respective actuator.
(48) Although an example has been described in which an air mover of a scrubber apparatus is located upstream of an adsorber, in other examples an air mover can be provided upstream or downstream of the adsorber. In examples where an apparatus is configured for bidirectional flow through the adsorber (i.e. in different directions in the adsorption configuration and the regeneration configuration), the air mover may be in an upstream position in one configuration, and a downstream position in the other.
(49) Although examples have been described which relate to a scrubber apparatus and a refrigerated transport container, in some examples a refrigeration module may be provided for installation (e.g. by original manufacture or retrofit) into a transport container to provide a refrigerated transport container according to any of the aspects described herein.