Electric power storage device
11223091 · 2022-01-11
Assignee
Inventors
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0413
ELECTRICITY
H01M10/425
ELECTRICITY
H01M50/242
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/507
ELECTRICITY
H01M50/213
ELECTRICITY
International classification
H01M10/42
ELECTRICITY
H01M50/502
ELECTRICITY
H01M50/20
ELECTRICITY
H01M50/213
ELECTRICITY
Abstract
An electric power storage device includes at least one electric power storage cell having a first end provided with a first electrode, and a second end provided with a second electrode; a first electrode bus bar that is disposed on a side of the first end and is connected to the first electrode; and a second electrode bus bar that is disposed on a side of the second end and is connected to the second electrode. The first electrode bus bar is provided with a connection line connected to the first electrode. The first electrode bus bar and the second electrode bus bar are joined to each other by ultrasonic joining. A joint portion between the first electrode bus bar and the second electrode bus bar is disposed at a position that is closer to the second end than to the first end.
Claims
1. An electric power storage device comprising: at least one electric power storage cell having a first end provided with a first electrode, and a second end provided with a second electrode; a first electrode bus bar that is disposed on a side of the first end of the at least one electric power storage cell and is connected to the first electrode of the at least one electric power storage cell; and a second electrode bus bar that is disposed on a side of the second end of the at least one electric power storage cell and is connected to the second electrode of the at least one electric power storage cell, wherein the first electrode bus bar is provided with a connection line that is directly connected to the first electrode, the first electrode bus bar and the second electrode bus bar are joined to each other by ultrasonic joining, and a joint portion between the first electrode bus bar and the second electrode bus bar is disposed at a position that is closer to the second end of the at least one electric power storage cell than to the first end of the at least one electric power storage cell.
2. The electric power storage device according to claim 1, wherein a thickness of the first electrode bus bar is smaller than a thickness of the second electrode bus bar.
3. The electric power storage device according to claim 1, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; and the joint portion between the first electrode bus bar and the second electrode bus bar is formed by applying a vibration in a direction that intersects with an extending direction of the extending portion.
4. The electric power storage device according to claim 1, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; and the joint portion is formed at an end of the extending portion.
5. The electric power storage device according to claim 1, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; in the body portion, a hole is provided at a position that faces the first end of the at least one electric power storage cell; the connection line is disposed in the hole; the connection line includes a base portion that is connected to an inner peripheral edge of the hole; and in the base portion, the connection line extends in a direction toward the extending portion.
6. The electric power storage device according to claim 1, wherein the first end of the at least one electric power storage cell is opposite the second end of the at least one electric power storage cell.
7. The electric power storage device according to claim 1, wherein: the first electrode has a first polarity, and the second electrode has an opposite second polarity.
8. The electric power storage device according to claim 1, wherein: the first electrode bus bar is directly connected to the first electrode of the at least one electric power storage cell; and the second electrode bus bar is directly connected to the second electrode of the at least one electric power storage cell.
9. An electric power storage device comprising: at least one electric power storage cell having a first end provided with a first electrode, and a second end provided with a second electrode; a first electrode bus bar that is disposed on a side of the first end of the at least one electric power storage cell and is connected to the first electrode of the at least one electric power storage cell; and a second electrode bus bar that is disposed on a side of the second end of the at least one electric power storage cell and is connected to the second electrode of the at least one electric power storage cell, wherein the first electrode bus bar is provided with a connection line that is directly connected to the first electrode, the first electrode bus bar and the second electrode bus bar are each configured to be joined to each other by an ultrasonic joining forming a joint portion, wherein the joint portion between the first electrode bus bar and the second electrode bus bar is disposed at a position that is closer to the second end of the at least one electric power storage cell than to the first end of the at least one electric power storage cell.
10. The electric power storage device according to claim 9, wherein a thickness of the first electrode bus bar is smaller than a thickness of the second electrode bus bar.
11. The electric power storage device according to claim 9, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; and the joint portion between the first electrode bus bar and the second electrode bus bar is formed by applying a vibration in a direction that intersects with an extending direction of the extending portion.
12. The electric power storage device according to claim 9, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; and the joint portion is formed at an end of the extending portion.
13. The electric power storage device according to claim 9, wherein: the first electrode bus bar includes a body portion that is disposed on the side of the first end of the at least one electric power storage cell, and an extending portion that extends from the body portion toward the second electrode bus bar and is joined to the second electrode bus bar by the ultrasonic joining; in the body portion, a hole is provided at a position that faces the first end of the at least one electric power storage cell; the connection line is disposed in the hole; the connection line includes a base portion that is connected to an inner peripheral edge of the hole; and in the base portion, the connection line extends in a direction toward the extending portion.
14. The electric power storage device according to claim 9, wherein the first end of the at least one electric power storage cell is opposite the second end of the at least one electric power storage cell.
15. The electric power storage device according to claim 9, wherein: the first electrode has a first polarity, and the second electrode has an opposite second polarity.
16. The electric power storage device according to claim 9, wherein: the first electrode bus bar is directly connected to the first electrode of the at least one electric power storage cell; and the second electrode bus bar is directly connected to the second electrode of the at least one electric power storage cell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
(11) A description will be provided on an electric power storage device according to an embodiment with the use of
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(13) The holder 2 is formed in a plate shape, and the holder 2 is formed of metal or the like. A plurality of through-holes 10 are formed in the holder 2.
(14) Each of the cylindrical cells 3 as battery cells is inserted in the through-hole 10, and each of the cylindrical cells 3 includes a positive electrode 11 and a negative electrode 12. The positive electrode 11 is formed on an upper end (a first end) of the cylindrical cell 3, and the negative electrode 12 is formed on a lower end (a second end) of the cylindrical cell 3. Note that each of the cylindrical cells 3 is inserted in the through-hole 10 so as to project upward from an upper surface of the holder 2.
(15) The resin case 4 is disposed on the upper surface of the holder 2, and the resin case 4 is formed to be opened downward. The resin case 4 is formed in a substantially rectangular parallelepiped shape, and the resin case 4 includes a peripheral wall portion 13 and a top plate portion. Note that, because the positive electrode bus bar unit 5 is formed on the top plate portion in
(16) The peripheral wall portion 13 is formed to extend downward from an outer peripheral edge of the top plate portion. A lower end of the peripheral wall portion 13 is disposed on the upper surface of the holder 2. The peripheral wall portion 13 is formed to surround the plurality of cylindrical cells 3 from above.
(17) The positive electrode bus bar unit 5 is disposed on the top plate portion of the resin case 4. The positive electrode bus bar unit 5 includes a plurality of positive electrode bus bars 14A, 14B, 14C, 14D. Note that each of the positive electrode bus bars 14A, 14B, 14C, 14D is formed of aluminum or an aluminum alloy.
(18) The positive electrode bus bars 14A, 14B, 14C, 14D are disposed so as to be arranged in a longitudinal direction of the resin case 4, and each of the positive electrode bus bars 14A, 14B, 14C, 14D is fixed to the top plate portion of the resin case 4. Note that the positive electrode bus bars 14A, 14B, 14C, 14D are disposed at intervals. Clearances 15 are provided among the positive electrode bus bars 14A, 14B, 14C, 14D. That is, the clearance 15 is provided between the positive electrode bus bars 14A and 14B, the clearance 15 is provided between the positive electrode bus bars 14B and 14C, and the clearance 15 is provided between the positive electrode bus bars 14C and 14D. A detailed configuration of the positive electrode bus bar unit 5 will be described below.
(19) The negative electrode bus bar unit 6 is disposed on a lower surface-side of the holder 2, and the negative electrode bus bar unit 6 is formed in a plate shape. The negative electrode bus bar unit 6 is formed in a substantially rectangular shape, and an outer peripheral edge of the negative electrode bus bar unit 6 includes a pair of long sides.
(20) The negative electrode bus bar unit 6 is provided with a plurality of through-holes 19, and the through-holes 19 are formed so as to extend through the negative electrode bus bar unit 6 from an upper surface to a lower surface.
(21) The negative electrode bus bar unit 6 includes a plurality of negative electrode bus bars 20B, 20C, 20D, 20E, a plurality of joint pieces 21B, 21C, 21D, 21E, a mold resin 22, and a plurality of connection lines 23. Each of the negative electrode bus bars 20B, 20C, 20D, 20E is formed of copper, a copper alloy, or the like.
(22) The mold resin 22 fixes the negative electrode bus bars 20B, 20C, 20D, 20E integrally, and the negative electrode bus bars 20B, 20C, 20D, 20E are electrically insulated from each other by the mold resin 22.
(23) Each of the joint pieces 21B, 21C, 21D, 21E is formed on one of the long sides of the negative electrode bus bar unit 6 and is formed so as to project downward from the lower surface of the negative electrode bus bar unit 6.
(24) The joint piece 21B is connected to the negative electrode bus bar 20B. Similarly, the joint pieces 21C, 21D, 21E are respectively connected to the negative electrode bus bars 20C, 20D, 20E.
(25) One end of each of the connection lines 23 is connected to one of the negative electrode bus bars 20B, 20C, 20D, 20E, and the other end of each of the connection lines 23 is located in the through-hole 19. The other end of each of the connection lines 23 is connected to the negative electrode 12 of the cylindrical cell 3.
(26) The negative electrode bus bar 20B is provided with the plurality of connection lines 23, and the plurality of cylindrical cells 3 are connected in parallel by the negative electrode bus bar 20B.
(27) Similarly, each of the negative electrode bus bars 20C, 20D, 20E is provided with the plurality of connection lines 23, and the plurality of cylindrical cells 3 are connected in parallel by each of the negative electrode bus bars 20C, 20D, 20E.
(28) The bottom surface cover 7 is disposed on the lower surface-side of the negative electrode bus bar unit 6. The bottom surface cover 7 is fixed to the holder 2, and a smoke passage is formed between the bottom surface cover 7 and the negative electrode bus bar unit 6.
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(30) The positive electrode bus bar 14A includes a body portion 25A and an end plate 26A. The body portion 25A is formed in a plate shape and is disposed on the top plate portion of the resin case 4. The end plate 26A extends downward from an edge side of the body portion 25A and is disposed on an end surface of the resin case 4. An external terminal 27A is connected to the end plate 26A. The external terminal 27A is a terminal to which a cable connected to another electric power storage device 1 or the like, or the like is connected. The negative electrode bus bar 20B is disposed below the body portion 25A of the positive electrode bus bar 14A.
(31) The positive electrode bus bar 14B includes a body portion 25B and a lateral plate 26B. The body portion 25B is formed in a plate shape and is disposed on the top plate portion of the resin case 4. The lateral plate 26B is formed to extend from a lateral side of the body portion 25B toward the negative electrode bus bar 20B, and the lateral plate 26B is disposed on a lateral surface of the resin case 4. A joint piece 28B is formed on a lower end (an end on the negative electrode bus bar 20B-side) of the lateral plate 26B.
(32) The lateral plate 26B is formed to be obliquely inclined in a direction from the body portion 25B-side toward the joint piece 28B and is inclined toward the negative electrode bus bar 20B in the direction toward the joint piece 28B. The joint piece 28B and the joint piece 21B are joined to each other by ultrasonic joining.
(33) Note that the negative electrode bus bars 20C, 20D, 20E are disposed below the body portions 25B, 25C, 25D of the positive electrode bus bars 14B, 14C, 14D.
(34) The positive electrode bus bars 14C, 14D are each formed similarly to the positive electrode bus bar 14B. The positive electrode bus bars 14C, 14D respectively include the body portions 25C, 25D and lateral plates 26C, 26D. Joint pieces 28C, 28D are respectively formed at lower ends of the lateral plates 26C, 26D, and the joint pieces 28C, 28D are respectively joined to the joint pieces 21C, 21D by the ultrasonic joining.
(35) A connection member 8 is disposed at a position adjacent to the lateral plate 26D of the positive electrode bus bar 14D. The connection member 8 includes a lateral plate 26E and an end plate 29E. The end plate 29E is disposed on the end surface of the resin case 4, and the end plate 29E is connected to an external terminal 27E. Note that, in this embodiment, the lateral plate 26B (including the joint piece 28B), the lateral plate 26C (including the joint piece 28C), and the lateral plate 26D (including the joint piece 28D) each correspond to the “extending portion”.
(36) The lateral plate 26E is connected to the end plate 29E and is disposed on the lateral surface of the resin case 4. The lateral plate 26E is also inclined toward the negative electrode bus bar 20E in a direction from an upper end side toward a lower end side. A joint piece 28E is formed on the lower end of the lateral plate 26E. That is, the lateral plate 26E is inclined toward the negative electrode bus bar 20E in a direction toward the joint piece 28E. The joint piece 28E is joined to the joint piece 21E of the negative electrode bus bar 20E by the ultrasonic joining.
(37) The bus bars are connected as described above. In this way, the plurality of cylindrical cells 3, which are connected in parallel by the body portion 25A of the positive electrode bus bar 14A and the negative electrode bus bar 20B, and the plurality of cylindrical cells 3, which are connected in parallel by the body portion 25B of the positive electrode bus bar 14B and the negative electrode bus bar 20C, are connected in series by the lateral plate 26B of the positive electrode bus bar 14B.
(38) Similarly, the plurality of cylindrical cells 3, which are connected in parallel by the body portion 25B and the negative electrode bus bar 20C, and the plurality of cylindrical cells 3, which are connected in parallel by the body portion 25C and the negative electrode bus bar 20D, are connected in series by the lateral plate 26C.
(39) The plurality of cylindrical cells 3, which are connected in parallel by the body portion 25C and the negative electrode bus bar 20D, and the plurality of cylindrical cells 3, which are connected in parallel between the body portion 25D and the negative electrode bus bar 20E, are connected in series by the lateral plate 26D.
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(42) The line 33 includes line portions 33a, 33b, 33c. The line portion 33a extends toward the lateral plate 26C in a direction away from the base portion 32.
(43) The line portion 33b extends along an inner peripheral edge of the hole 30, and the line portion 33c is curved from an end of the line portion 33b and is connected to the welded piece 34.
(44) Note that the line 33 of the connection line 31 has a smaller cross-sectional area than that of the connection line 23 provided in the negative electrode bus bar unit 6. Accordingly, in the case where the same amount of current flows through the connection line 23 and the connection line 31, a temperature of the connection line 31 is likely to become higher than that of the connection line 23, and thus the connection line 31 is likely to be broken before the connection line 23 is broken.
(45) That is, the connection line 31 functions as a fuse that is broken when the amount of the current flowing into and out of the cylindrical cell 3 becomes larger, than a specified value, so as to protect the cylindrical cell 3.
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(49) Thereafter, the horn 41 starts vibrating. The horn 41 vibrates in the longitudinal direction of the resin case 4, and a frequency of the horn 41 is substantially equal to or higher than 15 kHz and equal to or lower than 60 kHz, for example. Note that, when micro joining as a kind of the ultrasonic joining is performed, the frequency of the horn 41 is approximately several hundred kHz, for example.
(50) In the case where the joint piece 21C and the joint piece 28C are joined to each other by the ultrasonic joining (including the micro joining), the joint piece 21C and the joint piece 28C can be joined to each other at a temperature lower than melting temperatures of the joint piece 21C and the joint piece 28C. Accordingly, unlike laser welding and the like, it is possible to reduce the possibility that melted portions or the like are spattered (scattered) in the vicinity. In addition, it is possible to reduce the possibility that the joint piece 21C and the joint piece 28C are deformed by heat.
(51) The ultrasonic joining is suited for joining of copper and aluminum. The joint piece 21C is formed of copper or the copper alloy, and the joint piece 28C is formed of aluminum or the aluminum alloy. Thus, the joint piece 21C and the joint piece 28C are favorably (appropriately) joined to each other by the ultrasonic joining.
(52) When the joint piece 21C and the joint piece 28C are joined to each other by the ultrasonic joining, the vibrations whose frequency is substantially equal to or higher than 15 kHz and equal to or lower than 60 kHz or approximately several hundred kHz are applied to the joint piece 28C.
(53) Since the joint piece 28C is formed at the lower end of the lateral plate 26C, the vibrations that are applied to the joint piece 28C are also transferred to the lateral plate 26C. Then, the vibrations that are transferred to the lateral plate 26C are further transferred to the body portion 25C.
(54) Here, the joint piece 28C, to which the vibrations are applied, is formed at the lower end of the lateral plate 26C, and length of a transfer path through which the vibrations reach the body portion 25C is long. Thus, it is possible to reduce the possibility that the vibrations applied to the joint piece 28C are transferred to the body portion 25C.
(55) The direction of the vibrations that are applied to the joint piece 28C from the horn 41 is the longitudinal direction of the resin case 4 (a horizontal direction). In general, the vibrations are likely to propagate in an amplitude direction of the vibrations. In the case where the horn 41 vibrates in the horizontal direction, the vibrations thereof are likely to propagate in the horizontal direction.
(56) When the vibrations propagate to the body portion 25C, the vibrations pass through the lateral plate 26C. The lateral plate 26C extends so as to be inclined obliquely upward in a direction from the joint piece 28C toward the body portion 25C. Accordingly, the direction in which the vibrations are likely to propagate and the direction in which the transfer path for the vibrations extends intersect with each other. Thus, it is possible to reduce the possibility that the vibrations applied to the joint piece 28C are transferred to the body portion 25C. That is, in this embodiment, the horn 41 applies the vibrations to the joint piece 28C in the direction that intersects with the extending direction of the lateral plate 26C, and the vibrations that are transferred to the body portion 25C are reduced to small vibrations.
(57) Furthermore, the thickness of the positive electrode bus bar 14C is smaller than the thickness of the negative electrode bus bar 20C. In general, when the thickness of a metal plate is small, the vibrations are less likely to propagate. Thus, it is possible to reduce the possibility that the vibrations reach the body portion 25C.
(58) Thus, it is possible to reduce the possibility that the vibrations propagate to the body portion 25C. Therefore, it is possible to reduce the possibility that the vibrations are applied to the connection lines 31. Because it is possible to reduce the possibility that the connection lines 31 vibrate, it is possible to reduce the possibility that the connection lines 31 are broken or the connection lines 31 are detached from the positive electrodes 11.
(59) In
(60) Accordingly, the vibrations that are transferred from the lateral plate 26C to the body portion 25C are unlikely to reach each of the line portions 33a from the base portion 32 of the connection line 31, and thus the connection line 31 is unlikely to vibrate. As a result, it is possible to reduce the possibility that the connection lines 31 are broken or the connection lines 31 are detached from the positive electrodes 11.
(61) The detailed description has been provided on the case where the joint piece 21C and the joint piece 28C are joined to each other by the ultrasonic joining. In addition, the joint piece 28B and the joint piece 21B as well as the joint piece 28D and the joint piece 21D are also joined to each other by the ultrasonic joining. Thus, it is also possible to reduce the possibility that the connection lines 31 provided in the positive electrode bus bar 14B and the positive electrode bus bar 14D are, for example, broken.
(62) Note that, in this embodiment, a joint portion between the positive electrode bus bar 14C and the negative electrode bus bar 20C is formed on the side of the negative electrode 12 of each of the cylindrical cells 3. However, the position of the joint portion is not limited to the above position.
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(64) Thus, when the joint portion between the joint piece 21C and the joint piece 28C is disposed on the side of the negative electrode 12, it is possible to secure the long transfer path for the vibrations at the time of the ultrasonic joining. Thus, it is possible to reduce the possibility that the connection lines 31 are, for example, broken.
(65) In the above embodiment, each of the connection lines 31 provided in the positive electrode bus bar unit 5 functions as the fuse. However, the present disclosure can be also applied to the electric power storage device in which each of the connection lines 23 provided in the negative electrode bus bar unit 6 functions as the fuse.
(66) In this case, a lateral plate is formed in each of the negative electrode bus bars 20B, 20C, 20D of the negative electrode bus bar unit 6, and each of the lateral plates extends to the vicinity of a lateral side of the positive electrode bus bar unit 5. Then, each of the lateral plates of the negative electrode bus bar unit 6 and corresponding one of the positive electrode bus bars are joined to each other by the ultrasonic joining.
(67) When the positive electrode bus bar unit 5 and the negative electrode bus bar unit 6 are joined to each other in the above-described manner, it is possible to reduce the possibility that the connection lines 23 functioning as the fuses are, for example, broken.
(68) The description has been provided on the case where the connection lines 31 or the connection lines 23 functions as the fuses. However, the present disclosure can be also applied to the electric power storage device in which each of the connection lines 31 or each of the connection lines 23 is formed of a thin wire. A cross-sectional diameter of the wire is equal to or larger than 0.1 mm and equal to or smaller than 1 mm.
(69) In the case where each of the connection lines 31 is formed of the thin wire, the joint portions between the positive electrode bus bars 14B, 14C, 14D and the negative electrode bus bars 20B, 20C, 20D are disposed on the side of the negative electrode 12 of each of the cylindrical cells 3. In this way, it is possible to reduce the possibility that the connection lines 31 are broken. Note that, in the above embodiment, the cylindrical cells are employed as electric power storage cells. However, the electric power storage cells may be the battery cells other than the cylindrical cells. In addition, the electric power storage cells are not limited to the battery cells, and may be capacitors.
(70) It should be understood that the embodiments disclosed herein are illustrative in all respects and not restrictive. Various modifications and changes made to the above-described embodiments are included in the scope of the disclosure. Furthermore, the above-described numerical values and the like are illustrative, and the numerical values and the like are not limited to the numerical values and the value ranges described above.