Gas purification apparatus, ship including the same, and gas purification method
11439942 · 2022-09-13
Assignee
Inventors
Cpc classification
B01D2279/30
PERFORMING OPERATIONS; TRANSPORTING
B63H21/32
PERFORMING OPERATIONS; TRANSPORTING
B01D53/9431
PERFORMING OPERATIONS; TRANSPORTING
F01N3/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2330/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/508
PERFORMING OPERATIONS; TRANSPORTING
F01N2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2253/112
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4566
PERFORMING OPERATIONS; TRANSPORTING
B01D46/2403
PERFORMING OPERATIONS; TRANSPORTING
B01D53/8631
PERFORMING OPERATIONS; TRANSPORTING
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2279/40
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/404
PERFORMING OPERATIONS; TRANSPORTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
B01D46/66
PERFORMING OPERATIONS; TRANSPORTING
F01N3/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas purification apparatus includes: a housing to which a gas is introduced; a filter portion for removing an impure substance in the gas from the gas, the filter portion being disposed inside the housing; and a gas purification agent for removing a removal target substance in the gas from the gas, the gas purification agent being disposed, inside the housing, on the filter portion or in a space at a downstream side of the filter portion with respect to a flow of the gas.
Claims
1. A gas purification apparatus, comprising: a housing to which a gas is introduced; a filter portion that removes an impure substance from the gas, the filter portion being disposed inside the housing; and a gas purification agent that removes a removal target substance in the gas from the gas, the gas purification agent being disposed inside the housing on the filter portion or in a space at a downstream side of the filter portion with respect to a flow of the gas, wherein the filter portion includes a filter element having a hollow portion, the filter element being disposed to protrude from the space at the downstream side toward a space at an upstream side of the filter portion with respect to the flow of the gas, the gas purification agent is disposed at least in the filter element or in the hollow portion of the filter element, the filter portion further includes a support portion for supporting the filter element, the filter element protrudes downward from the support portion, and the support portion stores a backup gas purification agent above the gas purification agent.
2. The gas purification apparatus according to claim 1, wherein the filter element includes a tubular filter element.
3. The gas purification apparatus according to claim 1, further comprising a filter cleaning portion that blows a fluid toward the filter element, or a pre-coating portion covering the filter element.
4. The gas purification apparatus according to claim 3, wherein the gas purification apparatus comprises the filter cleaning portion, and the filter cleaning portion includes a gas injection portion disposed outside the gas purification agent inside the hollow portion.
5. The gas purification apparatus according to claim 1, further comprising a downstream separation device for removing the gas purification agent accompanying the flow of the gas discharged outside the housing from the space at the downstream side, the downstream separation device being disposed at a downstream side of the filter portion with respect to the flow of the gas.
6. The gas purification apparatus according to claim 1, wherein the gas purification agent contains calcium hydroxide.
7. The gas purification apparatus according to claim 1, further comprising a denitration catalyst supported by a filter element of the filter portion.
8. A gas purification apparatus, comprising: a housing to which a gas is introduced; a filter portion that removes an impure substance from the gas, the filter portion being disposed inside the housing; and a gas purification agent that removes a removal target substance in the gas from the gas, the gas purification agent being disposed inside the housing on the filter portion or in a space at a downstream side of the filter portion with respect to a flow of the gas, wherein the filter portion includes a filter element having a hollow portion, the filter element being disposed to protrude from the space at the downstream side toward a space at an upstream side of the filter portion with respect to the flow of the gas, the gas purification agent is disposed at least in the filter element or in the hollow portion of the filter element, and the gas purification apparatus further comprises a discharge port that discharges the gas purification agent from the hollow portion of the filter element, the discharge port being disposed on the filter element.
9. The gas purification apparatus according to claim 8, further comprising an opening-and-closing portion that opens and closes the discharge port.
10. The gas purification apparatus according to claim 8, further comprising a discharge chamber through which the gas purification agent is to be discharged from the hollow portion, wherein the discharge chamber and the space at the upstream side are separated.
11. A ship, comprising: an engine; and a gas purification apparatus, wherein the gas purification apparatus comprises: a housing to which a gas is introduced; a filter portion that removes an impure substance from the gas, the filter portion being disposed inside the housing; and a gas purification agent that removes a removal target substance in the gas from the gas, the gas purification agent being disposed, inside the housing, on the filter portion or in a space at a downstream side of the filter portion with respect to a flow of the gas, and the gas purification apparatus is configured such that exhaust gas from the engine is introduced into the housing of the gas purification apparatus as the gas.
12. A method of purifying a gas by using the gas purification apparatus according to claim 1, comprising: introducing a gas into the housing; removing impure substances in the gas from the gas with the filter portion disposed inside the housing; and removing a removal target substance in the gas from the gas with the gas purification agent disposed, inside the housing, on the filter portion or in a space at a downstream side of the filter portion with respect to a flow of the gas.
13. The method of purifying a gas according to claim 12, further comprising: removing the gas purification agent accompanying the flow of the gas discharged outside the housing from the space at the downstream side, with a downstream separation device disposed at a downstream side of the filter portion with respect to the flow of the gas.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(7) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(8)
(9) The first connection pipe 3 or the second connection pipe 6 may include an exhaust gas processing apparatus other than the gas purification apparatus 4 (e.g. denitration apparatus or CO.sub.2 absorption apparatus) or an apparatus that utilizes exhaust gas. For instance, as depicted in
(10) Next, the gas purification apparatus 4 according to some embodiments will be described in more detail. The gas purification apparatus 4 according to some embodiments may be configured to remove sulfur oxide from exhaust gas from the engine, as depicted in
(11)
(12) The housing 10 is configured such that exhaust gas from the engine 2 (see
(13) The internal space of the housing 10 is divided by the filter portion 20 into a space 16 at the upstream side of the filter portion 20 with respect to a flow of exhaust gas (hereinafter, also referred to as merely “upstream space”), and a space 18 at the downstream side of the filter portion 20 with respect to the flow of exhaust gas (hereinafter, referred to as merely “downstream space”). In the downstream space 18, a desulfurization agent 9 (9a, 9b) (gas purification agent) for removing sulfur oxide in exhaust gas is disposed.
(14) A downstream separation device 38 is disposed at the downstream side of the filter portion 20 with respect to the flow of exhaust gas. In the illustrative embodiment depicted in
(15) The housing 10 includes, above the filter portion 20, a desulfurization agent supply pipe 30 and a supply valve 32 for supplying the desulfurization agent 9 into the housing.
(16) Furthermore, the housing 10 includes, below the filter portion 20, a discharge pipe 34 and a discharge valve 36 for discharging impure substances such as soot dust and oil separated from the exhaust gas by the filter portion 20. Furthermore, while the discharge valve 36 is configured to open when discharging impure substances such as soot dust and oil separated by the filter portion 20 outside the apparatus, the discharge valve 36 is normally closed so that exhaust gas flowing into the housing 10 does not leak out from the discharge pipe 34.
(17) In some embodiments, the filter portion 20 includes a filter element 24 for removing impure substances such as soot dust and oil in the exhaust gas, and a support plate 22 (support portion) for supporting the filter element 24. The filter element 24 has a hollow portion 25, and is disposed so as to protrude from the downstream space 18 toward the upstream space 16. Further, the desulfurization agent 9a is disposed in the hollow portion 25 of the filter element 24.
(18) In the illustrative embodiment depicted in
(19) As depicted in
(20) The filter element 24 is characterized in that the material and coarseness of the filter element 24 are configured so as to let a gas through but block impure substances such as soot dust and oil contained in exhaust gas.
(21) The filter element 24 may be formed by using a fiber product such as fabric (e.g. fabric filter) or formed by using porous ceramics (ceramics filter).
(22) The desulfurization agent 9 may be powder or particulate matter.
(23) As the desulfurization agent 9, for instance, slaked lime (calcium hydroxide; Ca (OH).sub.2), activated coal, or sodium bicarbonate (Na.sub.2HCO.sub.3) may be used.
(24) In a case where slaked lime is used, when the slaked lime makes contact with sulfur oxide (SOx) in exhaust gas, a chemical reaction occurs and produces calcium sulfite (CaSO.sub.3; solid), calcium sulfate (CaSO.sub.4; solid), and water (H.sub.2O). Furthermore, in a case where activated coal is used, when the activated coal makes contact with sulfur oxide (SOx) in exhaust gas, the sulfur oxide is adsorbed by the activated coal. Accordingly, through fixation of sulfur oxide in the exhaust gas to the desulfurization agent, sulfur oxide is removed from exhaust gas (desulfurization).
(25) Further, the desulfurization agent 9 may be disposed on the outer surface or the inner surface of the filter element 24. In this case, to be used as the filter element 24, a desulfurization agent may be mixed into a material (e.g. fiber product), or the desulfurization agent 9 may be supported on the surface (outer surface or inner surface) of the filter element 24 formed from a material by a methodology such as impregnation.
(26) Next, the procedure of desulfurization of exhaust gas from the engine 2 (see FIG. 1) using the gas purification apparatus 4 having the above described configuration will be described.
(27) First, exhaust gas is introduced into the housing 10 via the inlet duct 12. Accordingly, exhaust gas passes through the filter element 24 of the filter portion 20 from the upstream space 16, and then flows into the hollow portion 25 of the filter element 24 (downstream space 18).
(28) When the exhaust gas passes through the filter element 24, impure substances such as soot dust and oil contained in the exhaust gas are not able to pass through the filter element 24, and thereby impure substances such as soot dust and oil are removed from exhaust gas. The impure substances removed from the exhaust gas are collected on the upstream surface of the filter element 24, and accumulate with time.
(29) The exhaust gas from which impure substances have been removed by the filter element 24 flows into the hollow portion 25 of the filter element 24. In the hollow portion 25, the desulfurization agent 9a disposed in the hollow portion 25 and exhaust gas make contact, and the sulfur oxide contained in exhaust gas is removed from exhaust gas due to reaction with the desulfurization agent 9a.
(30) Further, as depicted in
(31) Accordingly, with the filter element 24 and the desulfurization agents 9 (9a, 9b), impure substances such as soot dust and oil and sulfur oxide are removed from the exhaust gas, and the clean exhaust gas flows into the outlet duct 14. At this time, the clean exhaust gas passes through the downstream separation device 38 disposed at the downstream side of the filter portion 20. At the downstream separation device 38, the desulfurization agent 9 accompanying the flow of exhaust gas flowing toward the outlet duct 14 from the downstream space 18 is removed.
(32) The clean exhaust gas after passing through the downstream separation device 38 is discharged outside the housing 10 via the outlet duct 14.
(33) Furthermore, impure substances such as soot dust and oil collected and accumulated on the upstream surface of the filter element 24 may be detached from the surface of the filter element 24 by operating the filter cleaning portion 50 (see
(34) Furthermore, the consumed and used desulfurization agent 9 may be discharged from the hollow portion 25 of the filter element 24 via the discharge port 27 (see
(35) With the gas purification apparatus 4 according to the above embodiment, both the filter portion 20 for removing impure substances (e.g. soot dust) in exhaust gas and the desulfurization agent 9 (gas purification agent) for removing sulfur oxide in exhaust gas are provided in the single housing 10, and thus it is possible to make the gas purification apparatus 4 more compact.
(36) Furthermore, with the gas purification apparatus 4 according to the above described embodiment, the desulfurization agent 9 is disposed in the downstream space 18 of the filter portion 20 inside the housing 10, and thus it is possible to bring into contact the exhaust gas from which impure substances (e.g. soot dust) are removed and the desulfurization agent 9. Accordingly, it is possible to suppress deterioration of the reaction rate due to contamination of the desulfurization agent 9 with impure substances. Thus, with the gas purification apparatus 4 according to the above embodiment, it is possible to make the apparatus compact while improving the efficiency of desulfurization (gas purification).
(37) Furthermore, with the gas purification apparatus 4 according to the above embodiment, the exhaust gas after removing impure substances with the filter portion 20 is brought into contact with the desulfurization agent 9, and thus it is possible to retrieve the used desulfurization agent and impure substances separated from exhaust gas by the filter portion 20 separately. Thus, it is possible to facilitate reutilization of the used desulfurization agent (gas purification agent) (e.g. regeneration of the desulfurization agent, or reuse as a material in another industry).
(38) In some embodiments, the filter element 24 may include a discharge port 27 for discharging the desulfurization agent 9 from the hollow portion 25 of the filter element 24. Furthermore, the filter element 24 may have an opening-and-closing portion 26 configured to open and close the discharge port 27.
(39) In the illustrative embodiment depicted in
(40) As described above, it is possible to discharge the desulfurization agent 9 from the hollow portion 25 via the discharge port 27 disposed in the filter element 24, and thus it is possible to discharge the desulfurization agent 9 easily via the discharge port 27. Furthermore, it is possible to supply and replace the desulfurization agent 9 easily.
(41) Furthermore, with the discharge port 27 being disposed on the lower end portion of the filter element 24, the desulfurization agent 9 inside the hollow portion 25 falls under its own weight. Accordingly, it is possible to improve the desulfurization performance of the desulfurization agent 9, and discharge the desulfurization agent 9 from the hollow portion 25 even more easily.
(42) Furthermore, in a case where the backup desulfurization agent 9 is disposed above the hollow portion 25, when the desulfurization agent disposed in the hollow portion 25 of the filter element 24 is consumed and used, it is possible to easily replace the used desulfurization agent with the desulfurization agent 9b disposed above, by discharging the used desulfurization agent from the hollow portion 25 via the discharge port 27. Thus, it is possible to operate the gas purification apparatus 4 more efficiently.
(43) Furthermore, by providing the opening-and-closing portion 26 capable of opening and closing the discharge port 27 as in the above described embodiment, it is possible to discharge the desulfurization agent 9 from the hollow portion 25 at a desired timing. For instance, by opening the opening-and-closing portion 26 at the timing when the desulfurization agent 9 disposed in the hollow portion 25 is used up, it is possible to discharge only the used desulfurization agent 9 from the hollow portion 25. Thus, it is possible to operate the gas purification apparatus 4 more efficiently.
(44) Furthermore, in a case where slaked lime (calcium hydroxide; Ca (OH).sub.2) is used as the desulfurization agent, the used desulfurization agent after completing reaction with the sulfur oxide is calcium sulfite (CaSO.sub.3) or calcium sulfate (CaSO.sub.4).
(45) In some embodiments, as depicted in
(46) In the embodiment depicted in
(47) As depicted in
(48) Furthermore, in the embodiment depicted in
(49) Accordingly, by separating the upstream space 16 where impure substances such as soot dust and oil separated from the exhaust gas in the filter portion 20 remain and the discharge chamber 42 being a space through which the used desulfurization agent 9 is discharged from the hollow portion 25, it is possible to suppress contamination of the discharged desulfurization agent 9 with impure substances such as soot dust and oil. Therefore, it is possible to retrieve the used desulfurization agent in a relatively high purity, and thus it is possible to reuse the used desulfurization agent.
(50)
(51) In some embodiments, the gas purification apparatus 4 (see
(52) The filter cleaning portion 50 may be configured to blow a fluid toward the filter element 24 from the outer side of the filter element 24, or may be configured to blow a fluid toward the filter element 24 from the inside of the filter element 24 (e.g. from the hollow portion of the filter element 24).
(53) In the illustrative embodiment depicted in
(54) In an embodiment, as depicted in
(55) Alternatively, in an embodiment, the gas injection portion 52 may be a tube that extends along the longitudinal direction or the circumferential direction of the filter element 24 and that has gas injection holes.
(56) The gas injection portion 52 may inject a gas toward the inside of the filter element 24, or toward the outside of the filter element 24.
(57) As described above, with the filter cleaning portion 50 capable of blowing a gas toward the filter element 24, it is possible to blow off impure substances such as soot dust and oil adhering to the filter element 24, and remove the the impure substances from the filter element 24. Thus, it is possible to suppress accumulation of impure substances on the filter element 24 and reduce pressure loss, thereby performing desulfurization more efficiently.
(58) Although not depicted, in some embodiments, a pre-coating portion that covers the filter element 24 may be provided. The pre-coating portion may be formed by blowing a soot removal agent or an oil removal agent (e.g. talc) on the upstream surface of the filter element 24. As described above, with the pre-coating portion, impure substances such as soot dust and oil adhere to the pre-coating portion, and thus it is possible to suppress clogging or adherence of impure substances to the filter element 24, and carry out gas purification efficiently. Furthermore, it is possible to clean the filter element 24 with the filter cleaning portion 50 efficiently.
(59) In some embodiments, the gas purification apparatus 4 further includes a denitration catalyst supported by the filter element 24 of the filter portion 20.
(60) To produce the filter element 24 supporting a denitration catalyst, for instance, the filter element 24 may by produced by using a fabric woven with fibers mixed with a denitration catalyst, or by impregnating a fabric with a liquid containing a denitration catalyst and drying the liquid.
(61) Furthermore, a microporous ceramics filter supporting a catalyst may be used as the filter element 24.
(62) As described above, with the filter element 24 supporting the denitration catalyst, it is possible to remove nitrogen oxide in the exhaust gas when the exhaust gas passes through the filter element 24. Thus, it is possible to make the facility including the gas purification apparatus 4 more compact.
(63) In some embodiments, the desulfurization agent 9 contains slaked lime (calcium hydroxide; Ca (OH).sub.2).
(64) In this case, calcium hydroxide (slaked lime) has an effect to remove CO.sub.2 in a gas as well as a desulfurization effect, and thus it is possible to remove CO.sub.2 at the same time in addition to sulfur oxide contained in the exhaust gas. Thus, it is possible to make the facility including the gas purification apparatus 4 more compact.
(65) The gas purification apparatus 4 according to some embodiments may be configured to remove nitrogen oxide and/or carbon dioxide from exhaust gas from the engine. In this case, as the gas purification agent disposed in the housing 10, a nitrogen-oxide removal agent and/or a carbon-dioxide removal agent may be used instead of the above described desulfurization agent 9, or a nitrogen-oxide removal agent and/or a carbon-dioxide removal agent may be used together with the desulfurization agent 9.
(66) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(67) Further, in the present specification, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(68) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(69) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(70) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
REFERENCE SIGNS LIST
(71) 1 Ship 2 Engine 3 First connection pipe 4 Gas purification apparatus 5 Storage part 6 Second connection pipe 8 Economizer 9, 9a, 9b Desulfurization agent 10 Housing 12 Inlet duct 14 Outlet duct 16 Upstream space 18 Downstream space 20 Filter portion 22 Support plate 23 Opening 24 Filter element 25 Hollow portion 26 Opening-and-closing portion 27 Discharge port 30 Desulfurization agent supply pipe 32 Supply valve 34 Discharge pipe 36 Discharge valve 38 Downstream separation device 40 Separation plate 42 Discharge chamber 44 Discharge pipe 46 Discharge valve 50 Filter cleaning portion 52 Gas injection portion 54 Gas supply portion