Thin film transistor and method for manufacturing same, array substrate, display panel and display device
11417769 · 2022-08-16
Assignee
- Boe Technology Group Co., Ltd. (Beijing, CN)
- Hefei Xinsheng Optoelectronics Technology Co., Ltd (Hefei, CN)
Inventors
Cpc classification
H01L21/02565
ELECTRICITY
H01L27/1288
ELECTRICITY
H01L21/465
ELECTRICITY
H01L29/66969
ELECTRICITY
H01L27/127
ELECTRICITY
H01L29/7869
ELECTRICITY
International classification
H01L29/786
ELECTRICITY
H01L21/02
ELECTRICITY
H01L27/12
ELECTRICITY
Abstract
Provided are a thin film transistor and method for manufacturing the same, array substrate, display panel and display device. The thin film transistor includes: a gate pattern, a gate insulating layer, an active layer pattern, a source pattern and a drain pattern sequentially stacked. At least one of a surface of the source pattern facing the gate insulating layer, a surface of the drain pattern facing the gate insulating layer, and a surface of the gate pattern facing the gate insulating layer is a target surface which can diffusely reflect lights entering the target surface, to prevent part of the lights from entering the active layer pattern. The display device solves the problem of volt-ampere characteristic curve of the active layer pattern being deflected and a normal operation of the thin film transistor being affected, thereby weakening the influence of lights on the normal operation of the thin film transistor.
Claims
1. A thin film transistor, comprising a gate pattern, a gate insulating layer, an active layer pattern, a source pattern and a drain pattern that are sequentially stacked, a material of the active layer pattern is a metal oxide semiconductor, the source pattern and the drain pattern are spaced apart and are both connected to the active layer pattern, orthographic projections of the gate pattern, the active layer pattern and the source pattern onto the gate insulating layer have an overlapping area, orthographic projections of the gate pattern, the active layer pattern and the drain pattern onto the gate insulating layer have an overlapping area; wherein the gate pattern comprises a first area and a second area, an orthographic projections of the first area onto the gate insulating layer and the orthographic projection of the active layer pattern onto the gate insulating layer coincide, and the first area is enclosed by the second area; the source pattern comprises a first conductive metal oxide structure disposed in a surface of the source pattern facing the gate insulating layer, and the first conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other, the drain pattern comprises a second conductive metal oxide structure disposed in a surface of the drain pattern facing the gate insulating layer, and the second conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other; the active layer pattern is rectangular, the first conductive metal oxide structure and the second conductive metal oxide structure are both U-shaped, and are respectively located on opposite sides of the active layer pattern, each surrounding the active layer pattern; a surface of the first conductive metal oxide structure facing the gate insulating layer and a surface of the second conductive metal oxide structure facing the gate insulating layer are both rough surfaces, the rough surface surfaces are capable of diffusely reflecting light arriving at the rough surfaces, so as to reduce light entering the active layer pattern.
2. The thin film transistor according to claim 1, wherein the gate pattern comprises a third electrode main pattern, and a third target pattern provided on a side of the third electrode main pattern, the gate insulating layer is provided on a side of the third target pattern away from the third electrode main pattern, and a surface of the third target pattern away from the third electrode main pattern is a rough surface.
3. The thin film transistor according to claim 1, wherein the gate pattern comprises a third electrode main pattern, and a third target pattern provided on a side of the third electrode main pattern, the gate insulating layer is provided on a side of the third target pattern away from the third electrode main pattern, and a surface of the third target pattern away from the third electrode main pattern is a rough surface.
4. The thin film transistor according to claim 1, further comprising a passivation layer, wherein a pixel electrode is connected with the drain pattern through a via hole in the passivation layer.
5. The thin film transistor according to claim 1, the metal oxide semiconductor is indium gallium zinc oxide.
6. The thin film transistor according to claim 1, wherein the source pattern further comprises a first electrode main pattern, disposed on a side of the first conductive metal oxide away from the gate pattern; the drain pattern further comprises a second electrode main pattern, disposed on a side of the second conductive metal oxide away from the gate pattern; and the first electrode main pattern and the second electrode main pattern are both connected to the active layer pattern.
7. An array substrate, comprising a thin film transistor, wherein the thin film transistor comprises a gate pattern, a gate insulating layer, an active layer pattern, a source pattern and a drain pattern that are sequentially stacked, a material of the active layer pattern is a metal oxide semiconductor, the source pattern and the drain pattern are spaced apart and are both connected to the active layer pattern, orthographic projections of the gate pattern, the active layer pattern and the source pattern onto the gate insulating layer have an overlapping area, orthographic projections of the gate pattern, the active layer pattern and the drain pattern onto the gate insulating layer have an overlapping area; wherein the gate pattern comprises a first area and a second area, an orthographic projections of the first area onto the gate insulating layer and the orthographic projection of the active layer pattern onto the gate insulating layer coincide, and the first area is enclosed by the second area; the source pattern comprises a first conductive metal oxide structure disposed in a surface of the source pattern facing the gate insulating layer, and the first conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other; the drain pattern comprises a second conductive metal oxide structure disposed in a surface of the drain pattern facing the gate insulating layer, and the second conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other; the active layer pattern is rectangular, the first conductive metal oxide structure and the second conductive metal oxide structure are both U-shaped, and are respectively located on opposite sides of the active layer pattern, each surrounding the active layer pattern; a surface of the first conductive metal oxide structure facing the gate insulating layer and a surface of the second conductive metal oxide structure facing the gate insulating layer are both rough surfaces, the rough surface are capable of diffusely reflecting light arriving at the rough surfaces, so as to reduce light entering the active layer pattern.
8. A display panel, comprising the array substrate according to claim 7, wherein the display panel is a liquid crystal display panel or an organic light emitting diode display panel.
9. The array substrate according to claim 7, wherein the gate pattern comprises a third electrode main pattern, and a third target pattern provided on a side of the third electrode main pattern, the gate insulating layer is provided on a side of the third target pattern away from the third electrode main pattern, and a surface of the third target pattern away from the third electrode main pattern is a rough surface.
10. The array substrate according to claim 7, wherein the gate pattern comprises a third electrode main pattern, and a third target pattern provided on a side of the third electrode main pattern, the gate insulating layer is provided on a side of the third target pattern away from the third electrode main pattern, and a surface of the third target pattern away from the third electrode main pattern is a rough surface.
11. The array substrate according to claim 7, wherein the thin film transistor further comprises a passivation layer, and a pixel electrode is connected with the drain pattern through a via hole in the passivation layer.
12. The array substrate according to claim 7, wherein the source pattern further comprises a first electrode main pattern, disposed on a side of the first conductive metal oxide away from the gate pattern; the drain pattern further comprises a second electrode main pattern, disposed on a side of the second conductive metal oxide away from the gate pattern; and the first electrode main pattern and the second electrode main pattern are both connected to the active layer pattern.
13. A method for manufacturing a thin film transistor, comprising: forming a gate pattern, the gate pattern comprises a first area and a second area, and the first area is enclosed by the second area; forming a gate insulating layer on a side of the gate pattern; forming an active layer pattern made of metal oxide semiconductor material, a source pattern and a drain pattern that are sequentially stacked on a side of the gate insulating layer away from the gate pattern, wherein the active layer pattern is made of metal oxide semiconductor material, the active layer pattern is rectangular and an orthographic projection of the active layer pattern onto the gate insulating layer and an orthographic projections of the first area onto the gate insulating layer coincide, the source pattern and the drain pattern are spaced apart and are both connected to the active layer pattern, orthographic projections of the gate pattern, the active layer pattern and the source pattern onto the gate insulating layer have an overlapping area, orthographic projections of the gate pattern, the active layer pattern and the drain pattern onto the gate insulating layer have an overlapping area; wherein the source pattern comprises a first conductive metal oxide structure disposed in a surface of the source pattern facing the gate insulating layer, and the first conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other; the drain pattern comprises a second conductive metal oxide structure disposed in a surface of the drain pattern facing the gate insulating layer, and the second conductive metal oxide structure and the active layer pattern are both disposed on the gate insulating layer and are spaced apart from each other; the first conductive metal oxide structure and the second conductive metal oxide structure are both U-shaped, and are respectively located on opposite sides of the active layer pattern, each surrounding the active layer pattern; a surface of the first conductive metal oxide facing the gate insulating layer and a surface of the second conductive metal oxide structure facing the gate insulating layer are both rough surfaces, the rough surface are capable of diffusely reflecting light arriving at the rough surfaces, so as to reduce light entering the active layer pattern.
14. The method according to claim 13, wherein forming the active layer pattern, the source pattern and the drain pattern on the side of the gate insulating layer away from the gate pattern includes: forming an oxide semiconductor material layer on a side of the gate insulating layer away from the gate pattern; forming a photoresist layer on a side of the oxide semiconductor material layer away from the gate pattern; performing an exposure treatment and a development treatment on the photoresist layer using a grayscale mask plate to obtain a photoresist pattern, wherein the photoresist pattern comprises a first photoresist region, two second photoresist regions and a photoresist fully-removed region, and a photoresist thickness of the first photoresist region is greater than a photoresist thickness of the second photoresist region; performing an etching treatment on the oxide semiconductor material layer through the photoresist pattern to remove an oxide semiconductor corresponding to the photoresist fully-removed region to obtain a first oxide semiconductor region corresponding to the first photoresist region, and two second oxide semiconductor regions corresponding to the two photoresist regions; performing a graying treatment on the photoresist pattern to remove photoresist on the two second photoresist regions and thin the photoresist on the first photoresist region; performing a reduction treatment on the oxide semiconductor of the two second oxide semiconductor regions to obtain the first conductive metal oxide structure and the second conductive metal oxide structure; and stripping the photoresist on the first photoresist region to obtain the active layer pattern, wherein the active layer pattern comprises an oxide semiconductor of the first oxide semiconductor region.
15. The method according to claim 13, wherein the source pattern further comprises a first electrode main pattern, and the drain pattern further comprises a second electrode main pattern; forming the active layer pattern, the source pattern and the drain pattern on the side of the gate insulating layer away from the gate pattern comprises: forming the active layer pattern, the first conductive metal oxide and the second conductive metal oxide on the side of the gate insulating layer away from the gate pattern; forming the first electrode main pattern on a side of the first conductive metal oxide away from the gate pattern, and forming the second electrode main pattern on a side of the second conductive metal oxide away from the gate pattern, wherein the first electrode main pattern and the second electrode main pattern are both connected to the active layer pattern.
16. The method according to claim 13, wherein the method further includes: forming a third electrode main pattern; forming a third target pattern on a side of the third electrode main pattern, wherein a surface in the third target pattern away from the third electrode main pattern is a rough surface, and the gate pattern comprises the third electrode main pattern and the third target pattern; forming the gate insulating layer on a side of the third target pattern away from the third electrode main pattern; forming the active layer pattern on a side of the gate insulating layer away from the third electrode main pattern; and forming the source pattern and the drain pattern on a side of the active layer pattern away from the gate pattern.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(26) The present disclosure will be described in further detail with reference to the accompanying drawings, to clearly present the principles and advantages of the present disclosure.
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(28) At least one of a surface of the source pattern 04 facing the gate insulating layer 02, a surface of the drain pattern 05 facing the gate insulating layer 02, and a surface of the gate pattern 01 facing the gate insulating layer 02 is a target surface X. The target surface X is capable of diffusely reflecting light entering the target surface to prevent part of the lights from entering the active layer pattern 03.
(29) From the above, in the thin film transistor provided by embodiments of the present disclosure, since the surface of the source pattern facing the gate insulating layer, the surface of the drain pattern facing the gate insulating layer and the surface of the gate pattern facing the gate insulating layer include the target surface, and the target surface is capable of diffusely reflecting lights entering the target surface to prevent part of the lights from entering the active layer pattern, therefore, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
(30) Since the target surface may be at least one of the surface of the source pattern 04 facing the gate insulating layer 02, the surface of the drain pattern 05 facing the gate insulating layer 02 and the surface of the gate pattern 01 facing the gate insulating layer 02, the target surface may have various forms which are described below.
(31) In the first form of the target surface, referring to
(32) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(33) Optionally, a material of the active layer pattern 03 may be an oxide semiconductor. A material of the first target pattern 041 and a material of the second target pattern 051 may be a reduced oxide semiconductor respectively. Since the surface of the reduced oxide semiconductor is relatively rough, both the first target pattern 041 and the second target pattern 051 can diffusely reflect light. Exemplarily, the oxide semiconductor may be indium gallium zinc oxide (IGZO). As an active layer material and comparing with the conventional amorphous silicon material, the oxide semiconductor has the advantages of high carrier mobility, low preparation temperature, excellent large-area uniformity, high optical transmittance and etc., which makes the oxide thin film transistor suitable for producing a high-resolution display device.
(34) It should be noted that in the related art, an amorphous indium gallium zinc oxide is generally used to produce an active layer pattern. The amorphous indium gallium zinc oxide is a typical transparent metal oxide semiconductor and has a good light transmittance in a visible light band. When lights having a wavelength of 420 nm or more are irradiated to the active layer pattern of the amorphous indium gallium zinc oxide material, a volt-ampere characteristic curve of the thin film transistor is relatively stable. However, when ultraviolet lights having a wavelength of 450 nm or less are irradiated, a volt-ampere characteristic curve of the thin film transistor drifts sharply and is unstable due to that the energy of the ultraviolet light has already been higher than a forbidden band width (3.2 electron volts to 3.6 electron volts) of the active layer pattern of the amorphous indium gallium zinc oxide material. However, in the thin film transistor provided by the embodiments of the present disclosure, the target surface is capable of diffusely reflecting lights entering the target surface to prevent part of the lights from entering the active layer pattern, such that the amount of light entering the active layer pattern is reduced, and the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased.
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(36) In the second form of the target surface,
(37) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(38) In the third form of the target surface,
(39) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(40) In the fourth form of the target surface,
(41) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(42) In the fifth form of the target surface,
(43) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(44) In the sixth form of the target surface,
(45) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(46) In the seventh form of the target surface,
(47) Optionally, the thin film transistor provided by the embodiments of the present disclosure (the thin film transistors as shown in
(48) From the above, in the thin film transistor provided by the embodiment of the present disclosure, since the surface of the source pattern facing the gate insulating layer, the surface of the drain pattern facing the gate insulating layer and the surface of the gate pattern facing the gate insulating layer include the target surface, and the target surface is capable of diffusely reflecting lights entering the target surface to prevent part of the lights from entering the active layer pattern, therefore, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
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(50) In
(51) An orthogonal projection region of the light absorption pattern 06 on the gate insulating layer 02 is a target region A. An orthographic projection region of the source-drain pattern on the gate insulating layer 02 and an orthographic projection region of the active layer pattern 03 on the gate insulating layer 02 form a reference region B, and there is an overlapping region between the target region A and the reference region B.
(52) From the above, since the thin film transistor provided by the embodiments of the present disclosure includes the light absorption pattern, and the orthogonal projection region of the light absorption pattern on the gate insulating layer is the target region, the orthographic projection region of the source-drain pattern on the gate insulating layer and the orthographic projection region of the active layer pattern on the gate insulating layer form the reference region, and there is the overlapping region between the target region and the reference region, therefore, lights entering a space between the active layer and the gate pattern can be absorbed by the light absorption patter, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
(53) Optionally, as an example, in
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(55) Alternatively,
(56) Exemplarily, a material of the light absorption pattern 06 in each of
(57) Optionally, the thin film transistor shown in
(58) Further, the light absorption patterns in the thin film transistor may also be distributed at the same time in positions shown in at least two of
(59) Optionally, the thin film transistors shown in
(60) From the above, since the thin film transistor provided by the embodiments of the present disclosure includes the light absorption pattern, and the orthogonal projection region of the light absorption pattern on the gate insulating layer is the target region, the orthographic projection region of the source-drain pattern on the gate insulating layer and the orthographic projection region of the active layer pattern on the gate insulating layer form the reference region, and there is the overlapping region between the target region and the reference region, therefore, lights entering a space between the active layer and the gate pattern can be absorbed by the light absorption patter, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
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(62) manufacturing a thin film transistor including a gate pattern, a gate insulating layer, an active layer pattern, a source pattern, and a drain pattern that are sequentially stacked in step 701, where at least one of a surface of the source pattern facing the gate insulating layer, a surface of the drain pattern facing the gate insulating layer, and a surface of the gate pattern facing the gate insulating layer is a target surface, the target surface being capable of diffusely reflecting light entering the target surface to prevent part of the lights from entering the active layer pattern.
(63) From the above, in the thin film transistor manufactured by using the method provided in the embodiment of the present disclosure, since the surface of the source pattern facing the gate insulating layer, the surface of the drain pattern facing the gate insulating layer and the surface of the gate pattern facing the gate insulating layer include the target surface, and the target surface is capable of diffusely reflecting lights entering the target surface to prevent part of the lights from entering the active layer pattern, therefore, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
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(65) In step 801, agate pattern is formed.
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(67) In step 802, the gate insulating layer is formed on a side of the gate pattern.
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(69) In step 803, the active layer pattern, a first target pattern and a second target pattern are formed on a side of the gate insulating layer away from the gate pattern, where a surface of the first target pattern facing the gate insulating layer and a surface of the second target pattern facing the gate insulating layer are both the target surfaces.
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(71) Afterwards, as shown in
(72) After the photoresist pattern 09 is obtained, as shown in
(73) Then, as shown in
(74) As shown in
(75) As shown in
(76) In the step 804, a first electrode main pattern is formed on a side of the first target pattern away from the gate insulating layer, and a second electrode main pattern is formed on a side of the second target pattern away from the gate insulating layer.
(77) As shown in
(78) Optionally, the surface of the first target pattern 041 facing the gate insulating layer 02 and the surface of the second target pattern 051 facing the gate insulating layer 02 are both the target surface X. That is, when lights enter the first target pattern 041 and the second target pattern 051, the lights can be diffusely reflected on the target surface of the first target pattern 041 and the target surface of the second target pattern 051, such that part of the lights cannot enter the gate pattern 01, and cannot be reflected by the gate pattern to the active layer pattern 03, thereby preventing the part of the lights from entering the active layer pattern 03.
(79) As shown in
(80) Further, after the step 804, a passivation layer Y as shown in
(81) In an embodiment of the present disclosure, a material of the first target pattern is a reduced oxide semiconductor, and a material of the active layer pattern is an oxide semiconductor. Therefore, the oxide semiconductor layer may be formed first, and then the first oxide semiconductor region and the second oxide semiconductor region may be simultaneously formed using the primary patterning process. The oxide semiconductor of the first oxide semiconductor region is also an active layer pattern. Later, a reduction treatment may be performed only on the oxide semiconductor of the second oxide semiconductor region, so as to obtain the first target pattern. That is, in the process of forming the first target pattern and the active layer pattern, only one primary patterning process is implemented, so the whole thin film transistor can be manufactured at a relatively high speed.
(82) From the above, in the thin film transistor manufactured using the method provided in an embodiment of the present disclosure, since the surface of the source pattern facing the gate insulating layer, the surface of the drain pattern facing the gate insulating layer and the surface of the gate pattern facing the gate insulating layer include the target surface, and the target surface is capable of diffusely reflecting lights entering the target surface to prevent part of the lights from entering the active layer pattern, therefore, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
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(84) In the step 1901, a thin film transistor including a gate pattern, a gate insulating layer, an active layer pattern, a source-drain pattern and a light absorption pattern is manufactured, where the gate pattern, the gate insulating layer, the active layer pattern and the source-drain pattern are sequentially stacked. The light absorption pattern is provided on at least a side of the gate insulating layer and is capable of absorbing lights entering the light absorption pattern, so as to prevent the lights from entering the active layer pattern. An orthographic projection region of the light absorption pattern on the gate insulating layer is a target region, an orthographic projection region of the source-drain pattern on the gate insulating layer and an orthographic projection region of the active layer pattern on the gate insulating layer form a reference region, and there is an overlapping region between the target region and the reference region.
(85) Optionally, when the thin film transistor manufactured by using the method for manufacturing the thin film transistor provided by an embodiment of the present disclosure is as shown in
(86) Optionally, when the thin film transistor manufactured by using the method for manufacturing the thin film transistor provided in an embodiment of the present disclosure is as shown in
(87) Optionally, when the thin film transistor manufactured by using the method for manufacturing the thin film transistor provided in an embodiment of the present disclosure is as shown in
(88) It should be noted that, regardless of whether the manufactured thin film transistor is as shown in
(89) From the above, since the thin film transistor manufactured by using the method provided in an embodiment of the present disclosure includes a light absorption pattern, the orthogonal projection region of the light absorption pattern on the gate insulating layer is the target region, the orthographic projection region of the source-drain pattern on the gate insulating layer and the orthographic projection region of the active layer pattern on the gate insulating layer form the reference region, and there is an overlapping region between the target region and the reference region, therefore, the lights entering a space between the active layer and the gate pattern can be absorbed by the light absorption pattern, the amount of lights entering the active layer pattern is reduced, the deflection degree of a volt-ampere characteristic curve of the active layer pattern is decreased, and the influence of the light on the normal operation of the thin film transistor is weakened.
(90) As shown in
(91) There is provided a display panel in an embodiment of the present disclosure. The display panel may include the array substrate shown in
(92) There is provided a display device in an embodiment of the present disclosure. The display device may include the array substrate as shown in
(93) It should be noted that embodiments of the thin film transistor, embodiments of the method for manufacturing the thin film transistor, embodiments of the array substrate, embodiments of the display panel, and embodiments of the display device which are provided in the present disclosure may all refer to each other, which is not limited in the embodiments of the present disclosure.
(94) It should be noted that in the accompanying drawings, the sizes of layers and regions may be exaggerated for clarity of illustration. It will also be understood that when an element or layer is described as being “on” another element or layer, it may be directly provided on the other element or there may be an intermediate layer therebetween. In addition, it will be understood that when an element or layer is described as being “under” another element or layer, it can be directly provided under the other elements or layers, or there may be one or more intermediate layers or elements therebetween. Moreover, it will also be understood that when a layer or element is described as being “between” two layers or two elements, there may be an only layer between two layers or two elements, or there may also be one or more intermediate layers or elements therebetween. Similar reference numerals throughout the whole paper refer to similar elements.
(95) The foregoing descriptions are merely some embodiments of the present disclosure, and are not intended to limit the present disclosure. Within the spirits and principles of the disclosure, any modification, equivalent substitution, improvement, and etc. are within the protection scope of the present disclosure.