HEATABLE CONTACT SURFACE FOR USE IN MEDICAL IMAGING
20220031261 · 2022-02-03
Inventors
Cpc classification
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B29/005
PERFORMING OPERATIONS; TRANSPORTING
B32B9/007
PERFORMING OPERATIONS; TRANSPORTING
A61B6/54
HUMAN NECESSITIES
B32B27/306
PERFORMING OPERATIONS; TRANSPORTING
B32B2535/00
PERFORMING OPERATIONS; TRANSPORTING
A61B6/4258
HUMAN NECESSITIES
B32B2262/106
PERFORMING OPERATIONS; TRANSPORTING
B32B2250/40
PERFORMING OPERATIONS; TRANSPORTING
B32B29/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61B6/04
HUMAN NECESSITIES
A61B6/00
HUMAN NECESSITIES
B32B27/12
PERFORMING OPERATIONS; TRANSPORTING
B32B27/30
PERFORMING OPERATIONS; TRANSPORTING
B32B29/00
PERFORMING OPERATIONS; TRANSPORTING
B32B29/02
PERFORMING OPERATIONS; TRANSPORTING
B32B5/26
PERFORMING OPERATIONS; TRANSPORTING
B32B9/00
PERFORMING OPERATIONS; TRANSPORTING
B32B9/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present application relates to a heatable system suitable for use in a patient contacting plate used in medical imaging. The system comprises a heatable laminated structure with a plurality of layers each of which is transparent to imaging radiation and allows for thermal transfer. A heater layer, located between two of the plurality of layers, comprises an electrically resistive material and is transparent to imaging radiation. The laminated structure further includes a conductive path suitable for use in coupling a voltage source to the electrically resistive material in the heatable laminated structure, whereby the laminated structure is heated when current is passing through the conductive path. Also disclosed is a compression plate system and an imaging medical device comprising the heatable system. Methods of making the heatable system and of using it in medical imaging are also disclosed.
Claims
1. A heatable system suitable for use in a patient contacting plate for medical imaging, said system comprising: a heatable laminated structure comprising: a plurality of insulative layers each of which is transparent to imaging radiation and allows for thermal transfer, wherein the insulative layers comprise polyethylene terephthalate, ethylene-vinyl acetate, or polyethylene; a heater layer located between two of the plurality of insulative layers, wherein the heater layer comprises an electrically resistive material selected from the group consisting of nickel-coated carbon, graphite, and graphene and is transparent to imaging radiation; and a conductive path formed from a nonwoven metallic mesh, metal foil, or conductive wire, suitable for use in coupling a voltage source to the electrically resistive material in the heatable laminated structure, whereby the heatable laminated structure is heated when current is passing through the conductive path.
2. The system of claim 1, wherein the plurality of insulative layers are each fiber-containing composite layers.
3. The system of claim 2, wherein the fiber-containing composite layers comprise a fiber-containing polymer matrix, wherein the matrix is selected from the group consisting of thermoset polymers, thermoplastic polymers, and combinations thereof.
4. The system of claim 3, wherein the matrix is a thermoset polymer.
5. The system of claim 3, wherein the matrix is a thermoplastic polymer.
6. The system of claim 2, wherein the plurality of composite layers are independently formed layers of fiber-containing composites comprising cloth, mat, fiber, or paper.
7. The system of claim 6, wherein the fiber-containing composite layers comprise carbon fibers.
8. The system of claim 2, wherein the fiber-containing composite layers each independently have a thickness ranging from 0.001 to 0.060 inches.
9-10. (canceled)
11. The system of claim 1, wherein the heater layer has a thickness ranging from 0.0001 to 0.060 inches.
12-13. (canceled)
14. The system of claim 1 further comprising: a voltage source coupled to the conductive path.
15. The system of claim 14 further comprising: a temperature sensor and a regulator which controls the flow of current through the conductive path in response to signaling from the temperature sensor.
16. A compression plate system for use in a medical imaging system, said compression plate system comprising: a pair of plates between which a patient or a portion of a patient to be imaged is placed and the heatable system of claim 1 mounted on one or both of the pair of plates.
17-23. (canceled)
24. The compression plate system of claim 16 further comprising: a voltage source coupled to the conductive path.
25. The compression plate system of claim 24 further comprising: a temperature sensor and a regulator which controls the flow of current through the conductive path in response to signaling from the temperature sensor.
26. A medical imaging device comprising: the compression plate system of claim 16; a voltage source coupled to the conductive path; a source of radiation directed at the patient or the portion of the patient positioned between the compression plates; and an image generating unit to produce an image of the patient or the portion of the patient positioned between compression plates resulting from radiation directed at the patient or the portion of the patient.
27. The medical imaging system of claim 26, wherein the source of radiation produces x-rays, gamma rays, radio waves, or ultraviolet radiation.
28. The medical imagining system of claim 27, wherein the source of radiation produces x-rays.
29. The medical imaging system of claim 26, wherein the medical imaging device is configured to carry out mammography.
30-36. (canceled)
37. The medical imaging system of claim 26 further comprising: a temperature sensor and a regulator which controls the flow of current through the conductive path in response to signaling from the temperature sensor.
38. A method of imaging a patient or a portion of a patient, said method comprising: providing the medical imaging system of claim 26; placing the patient or the portion of the patient to be imaged between the compression plate system; heating the patient or the portion of the patient to be imaged by passing current through the electrically resistive material of the heatable laminate structure from the voltage source; and imaging the patient or the portion of the patient between the compression plates.
39-41. (canceled)
42. A method of forming a laminate through which radiation passes, said method comprising: providing a plurality of insulative layers each of which is transparent to imaging radiation and allows for thermal transfer, wherein said insulative layers comprise polyethylene terephthalate, ethylene-vinyl acetate, or polyethylene; providing a heating layer comprising an electrically resistive material selected from the group consisting of nickel-coated carbon, graphite, and graphene, which is transparent to imaging radiation; laminating the plurality of insulative layers and the heater layer together so that the heater layer is located between two of the plurality of insulative layers to produce a heatable laminated structure; and coupling a conductive path selected from the group consisting of nickel-coated carbon, graphite, and graphene, to the electrically resistive material so that the laminated structure is heated when current is passing through the conductive path.
43-49. (canceled)
50. The system of claim 1, wherein the electrically resistive material is a continuous sheet.
51. The system of claim 1, wherein the electrically resistive material is a sheet with discontinuities.
52. The system of claim 1, wherein the electrically resistive material is a sheet with multiple discontinuities to create longer current flow paths.
53. The system of claim 1, wherein heat generated at the junctions of the electrically resistive material layer and the conductive path is dissipated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] The present application relates to a heatable system suitable for use in a patient contacting plate used in medical imaging. The system comprises a heatable laminated structure with a plurality of layers each of which is transparent to imaging radiation and allows for thermal transfer. A heater layer, located between two of the plurality of layers, comprises an electrically resistive material and is transparent to imaging radiation. The laminated structure further includes a conductive path suitable for use in coupling a voltage source to the electrically resistive material in the heatable laminated structure, whereby the laminated structure is heated when current is passing through the conductive path.
[0023] A further aspect of the present application relates to a compression plate system for use in a medical imaging system. The compression plate system includes a pair of plates between which a patient or a portion of a patient to be imaged is placed and the heatable system of the present application is mounted on one or both of the pair of plates.
[0024] Another aspect of the present application relates to a medical imaging device including the compression plate system of the present application, a voltage source coupled to the conductive path, a source of radiation directed at the patient or the portion of the patient positioned between the compression plates, and an image generating unit to produce an image of the patient or the portion of the patient positioned between compression plates. The image results from radiation directed at the patient or the portion of the patient.
[0025] Embodiments of these aspects of the present application are shown in the drawings as described below.
[0026]
[0027] X-ray detector 18 is able to detect X-rays emitted during brief activation of X-ray emitter 6. As a result of such emission, an X-ray beam cone is produced and passes through compression plate 10, heating laminates 20, penetrates the breast lying on breast platform 8, and then into X-ray detector 18, creating a breast tissue-dependent absorption image. Breast platform 8 may include additional technical components well known to those skilled in the art.
[0028]
[0029] As illustrated, heating laminate 20 includes a plurality of layers 22A-22I, with surface 28A being proximate to layer 22I and surface 28B being proximate to layer 22A Each of layers 22A-22I can be formed of the same materials, substantially the same materials, or different materials, with each layer having the same or differing thicknesses. The layers may the plurality of layers are each fiber-containing composite layers. Additionally, as show in
[0030] Layers 22A-22I can be independently-formed layers of fiber-containing composites including cloth, mat, fiber, or paper. In a further embodiment the fiber-containing composites include carbon fibers.
[0031] The laminated structure of the present invention can be formed from layers of fiber composites, generally referred to as “prepregs”. Prepregs are defined, for purposes of this application, as ready-to-mold material in sheet or layer form made of a fiber-containing polymer matrix. The matrix can be thermoset polymers, thermoplastic polymers, and combinations thereof. Examples of thermoset resins that may be used are: phenolics, polyesters, epoxies, bismaleimides, polyimides, and cyanates. Examples of thermoplastics are polystyrene, nylon, polycarbonate, acrylics, and vinyls.
[0032] Prepregs are stock items supplied to a fabricator who then “lay up” the material for production of a laminate, i.e., cuts the prepregs to a desired shape, layers them, and cures with heat and pressure. The resin in prepregs is normally partially cured to a “B-stage”, i.e., a stage at which the resin is not completely cured but is tacky. However, prepregs may come in a variety of forms. For instance, prepregs may come as: 1) commercial prepregs, where the material is coated in a hot melt or solvent system according to customer requirements, and 2) wet prepreg, where the basic resin is installed without solvents or preservatives but has a limited room temperature shelf life (Vol. 1, Engineered Material Handbook, Composites, ASM International, page 19, which is hereby incorporated by reference in its entirety).
[0033] The fiber-containing composite layers each independently have a thickness ranging from 0.001 to 0.060 inches.
[0034] A prepreg layer, is cut to a desired shape and size, and is laid in a form or mold. If desired, a plurality of prepreg layers may simultaneously be made for efficiency. It is important to note that the shape and size of the layers may vary according to the particular setting in which the heating laminate is to be used. The heating laminate of the present application can therefore be formed in any shape or size necessary for their intended application.
[0035] After placement of a layer, such as intermediate layer 22F of the heating laminate structure, which is on top of layers 22G, 22H, and 22I, respectively, electrical resistive material layer 24 can be placed over some, or all of layer 22F. For example, electrical resistive material layer 24 is shown located adjacent to one side of heating laminate 20 and spaced from the other three lateral sides of heating laminate 20. Such a placement can be used, for example, when heating laminate structure 20 is aligned with one edge of electrical resistive material layer 24 the corresponding edge of the adjacent layer, but not with the other edges of that adjacent layer. However, it is understood that this is only illustrative. In other embodiments, electrical resistive material layer 24 can be spaced from, or aligned with, some or all of the edges of heating laminate 20. The particular size and location of electrical resistive material layer 24 can be selected based on the desired surface area to be heated, the thermal properties of electrical resistive material layer 24 and/or layers 22, and/or the like.
[0036] Electrical resistive material layer 24 can be formed of any suitable material, which will emit heat when an electrical current is applied to it and which allows imaging radiation to pass through it. For example, the radiation source can produce gamma rays, x-rays, radio waves, ultraviolet radiation, and/or the like, typically used during medical imaging applications. Suitable materials for electrical resistive material layer 24 are nickel-coated carbon, graphite, and graphene. Electrical resistive material layer 24 can have any suitable thickness, ranging from 0.0001 to 0.060 inches such as approximately 60 mils (1 mm) or less.
[0037] An increase in resistance of electrical resistive material layer 24 will permit use of a lower current in order to achieve the same power. In regard to thickness of electrical resistive material layer 24, by reducing the thickness to 8 gsm vs a thicker 34 gsm (grams per square meter) a decrease in the current requirements due to the increase in resistivity is achievable.
[0038] Additionally, electrical resistive material layer 24 can have a surface resistivity of 1 ohms/square or less. In other embodiments, electrical resistive material layer 24 has a surface resistivity between approximately 0.25 and 0.75 ohms/square with a DC current.
[0039] Electrical resistive material layer 24 can be located anywhere within the thickness of heating laminate 20. For example, as illustrated in
[0040] In one embodiment, heating laminate structure 20 can be configured such that one of surfaces 28A or 28B will heat more readily than the other of those surfaces. In this case, the more readily heated surface can be used as the heated contact surface. For example, electrical resistive material layer 24 can be located closer to a surface, such as surface 28B, of heating laminate structure 20 that is configured to form a contact surface for a corresponding application. In one embodiment, layers 22A-22I can be configured such that one surface will heat more readily than the other surface. For example, layers formed of a material having a low thermal conductivity can be located on one side of electrical resistive material layer 24, while layers formed of a material having a high thermal conductivity can be located on the other side of electrical resistive material layer 24. In either case, the respective materials are transparent to imaging radiation.
[0041] Optionally present in heating laminate 20 are one or more insulative layers 23, made from a material other than that of the plurality of layers (see
[0042] A pair of conductive elements 26A and 26B can be located on opposing sides of electrical resistive material layer 24, as illustrated in
[0043] Heating laminate 20 can be configured to enable an electrical connection to be made to conductive elements 26A and 26B. For example, conductive elements 26A and 26B can extend beyond a side surface of heating laminate 20 to allow coupling thereto, as seen in
[0044] Each of conductive elements 26A and 26B can be formed of a highly conductive material. In an illustrative embodiment, conductive elements 26A and 26B can be formed of a metal, such as a metallic mesh (e.g., a nonwoven metallic mesh), a conductive wire, or a solid metallic foil. Illustrative metals suitable for use include copper, aluminum, and/or the like. For example, an EMI shielding tape that has a tinned copper mesh with an aluminum polyester tape backing, (e.g., Zip-Mesh® (AL)), can be used as the conductive element. In one embodiment, each of conductive elements 26A and 26B has a thickness of 0.2 mm or less (e.g., as small as 0.02 mm). However, it is understood that a material having any thickness can be utilized. When conductive elements 26A and 26B comprises a mesh, the mesh can have an open area up to approximately 90%, such as between 60% and 80%. Conductive elements 26A and 26B can have a width of up to three centimeters.
[0045] Each of conductive elements 26A and 26B can directly contact electrical resistive material layer 24 to form an electrical contact therebetween. For example, electrical resistive material layer 24 can be bonded to conductive elements 26A and 26B. Alternatively, electrical resistive material layer 24 can be wrapped around each conductive elements 26A and 26B so that electrical resistive material layer 24 surrounds at least two sides of each of the conductive elements 26A and 26B and at least partially covers a third side of each conductive elements 26A and 26B. Alternatively, electrical resistive material layer 24 can completely surround four sides of each of each conductive elements 26A and 26B.
[0046] As shown in
[0047]
[0048] In other embodiments, electrically resistive material layer 24 has discontinuities or gaps to direct current flow F in a longer path between conductive elements 26A and 26B.
[0049] As shown in
[0050]
[0051] As shown in
[0052]
[0053] Yet another aspect of the present application relates to a method of forming a laminate through which radiation passes. The method includes providing a plurality of layers each of which is transparent to imaging radiation and allows for thermal transfer. A heater layer comprising an electrically resistive material which is also transparent to imaging radiation is also provided. The plurality of layers and the heater layers electrically resistive material layer are laminated together so that the heater layer is located between two of the plurality of layers to produce a heatable laminated structure. A conductive path is coupled to the electrically resistive material so that the laminated structure is heated when current is passing through the conductive path.
[0054] With reference to
[0055] Although electrically resistant material layer 24 is shown embedded in a central portion of heating laminate 20, it is understood that electrically resistant material layer 24 and corresponding conductive elements 26A and 26B can be located anywhere along a thickness of heating laminate 20. Similarly, while heating laminate 20 is shown having a rectangular shape, it is understood that heating laminate 20 can have any desired shape and/or size.
[0056] Once the desired number of layers has been provided, the laminate can be completed by applying heat, in the range of 180-350° F. (depending on the materials chosen) and pressure to the layers, to complete any curing and to bond the layers together.
[0057] A further aspect of the present application relates to a method of imaging a patient or a portion of a patient. The method includes providing the medical imaging system of the present application and placing the patient or the portion of the patient to be imaged between the compression plate system. The patient or the portion of the patient to be imaged is heated by passing current through the electrically resistive material of the heatable laminate structure from the voltage source. The patient or the portion of the patient between the compression plates is imaged.
[0058] With reference to
[0059] During use, at least one of surfaces 28A or 28B of heating laminate 20 can be heated to a desired temperature. To this extent,
[0060] To this extent, voltage source 40 is electrically connected to each conductive elements 26A and 26B of heating laminate 20 to enable voltage source 40 to generate an electrical current that enters heating laminate 20 through one of conductive elements 26A and 26B and passes through the electrical resistive material layer 24. The electrical current generated by voltage source 40 can comprise either alternating current or direct current. Additionally, the current can flow in either direction through heating laminate 20 and can be continuous or pulsed. Voltage source 40 can be configured to generate a varying amount of current to enable a variable rate of heating to occur within heating laminate 20.
[0061] Voltage source 40 is operated by controller 44 which can acquire temperature data from temperature sensing unit 42, which can comprise one or more temperature sensors. The current sent by voltage source 40 to heating laminate 20 can be adjusted using the temperature data. For example, the current from voltage source 40 can be turned on or off, increased or decreased, and/or the like by controller 44, based on a difference between the sensed temperature and a target temperature for heated contact surface 28.
[0062] Temperature sensing unit 42 can comprise any number of one or more types of temperature sensors, which can acquire data corresponding to a temperature of heated contact surface 28 of heating laminate 20 for processing controller 44, which controls power source 40. Illustrative temperature sensors include a thermistor, a resistance thermometer, a thermocouple, a semiconductor-based temperature sensor, an infrared temperature sensor, etc. One or more temperature sensors may be integrated into heating laminate 20. For example, a temperature sensor can be located between two layers of heating laminate 20, e.g., between a layer forming the heated contact surface 28 and a layer adjacent to the top layer. Alternatively, the temperature sensor can be located adjacent to heating laminate 20. In one embodiment of all aspects of the present application, the heating system includes a temperature sensor and a regulator which controls the flow of current through the conductive path in response to signaling from the temperature sensor.
[0063] Regardless, temperature sensing unit 42 can be configured to provide temperature data regarding one or more target regions of heated contact surface 28. The temperature data should have accuracy suitable for a given application. For example, the temperature data corresponding to a central region of heated contact surface 28 of heating laminate 20 can have an accuracy within ±5 degrees Celsius. However, it is understood that the temperature(s) can be taken at any location(s) of heated contact surface 28 of heating laminate 20.
[0064] Voltage source 40 can be any type of power source. For example, voltage source 40 can comprise a set of batteries. Alternatively, voltage source 40 can comprise an electrical power interface for acquiring power from an external source of power, such as an electrical connector, a wall plug, and/or the like. Regardless, voltage source 40 can comprise any combination of electrical components configured to switch between two or more power sources, convert power to a type of power used by the heating unit 52, and/or the like.
[0065] Controller 44 can comprise any type of interface that provides information to user U and/or enables user U to operate voltage source 40. For example, controller 44 can inform user U of an operating status, a temperature of the heated contact surface 28 of heated laminate 20, and/or the like. Additionally, controller 44 can enable user U to selectively turn on/off voltage source 40, adjust a target temperature for heated contact surface 28 of heating laminate 20, and/or the like. User U can comprise a human user or a system user. In the latter case, controller 44 can be configured to communicate with user U using any type of communications interface.
[0066]
[0067] As illustrated, medical imaging system 100 can include imaging device 106 (e.g., a camera, a digital detector, photographic film, and/or the like) for acquiring image data D of patient P. Imaging device 106 can generate the image data based on interaction of radiation generated by source 104 with patient P. As illustrated, radiation may be altered as it passes through patient P before being imaged by imaging device 106. Alternatively, the radiation can reflect off of patient P and be sensed by the imaging device 106. In either case, heating laminate 20 (
[0068] Imaging device 106 and source 104 can be controlled by a control system 108 to generate radiation and acquire image data D. Control system 108 can be operated by technician T who can assist patient P in getting properly positioned prior to acquiring image data D. As part of a procedure for acquiring image data D, heated contact surface system 36 first can be operated to heat heated contact surface 28 for patient P to a predetermined temperature. Subsequently, patient P can be positioned with respect to contact surface 28 for imaging. It is understood that while medical imaging system 100 is shown including only a single heated contact surface system 36, any number of heated contact surface systems 36 can be utilized. For example, when a body part of patient P to be imaged requires compressing (e.g. in mammography), heated contact surface system 36 can be used on both sides of the body part. Heating contact surface 28 can be turned off before patient P is positioned and/or before the image data is acquired or remains on through imaging patient P.
[0069] As illustrated, heated contact surface system 36 can be operated by control system 102 and/or technician T. In the former case, heated contact surface system 36 can be integrated with medical imaging system 100. To this extent, control system 102 can implement some or all of the actions described in conjunction with voltage source 40 (
[0070] Image data D can comprise any type of image data, such as digital image data, which is stored and accessed on a computer system, film image data, and/or the like. Additionally, imaging device 106 can generate image data from any type of radiation. To this extent, source 104 can generate any type of radiation suitable for use with imaging device 106. In one embodiment, the radiation is x-ray radiation. To this extent, medical imaging system 100 can comprise any type of radiological machine, such as a mammogram machine, an x-ray machine, and/or the like. As discussed above, in an illustrative embodiment, medical imaging system 100 is a mammogram machine and a breast of patient P is imaged while in contact with the heated contact surface 28.
[0071] Each of control system 102 and controller 44 (
[0072] Although preferred embodiments have been depicted and described in detail herein, it will be apparent to those skilled in the relevant art that various modifications, additions, substitutions, and the like can be made without departing from the spirit of the invention and these are therefore considered to be within the scope of the invention as defined in the claims which follow.