Method for sequencing loads in an automated distribution system
11117745 · 2021-09-14
Assignee
Inventors
Cpc classification
G06Q10/087
PHYSICS
B65G1/12
PERFORMING OPERATIONS; TRANSPORTING
G06Q10/06
PHYSICS
International classification
G06F7/00
PHYSICS
B65G1/12
PERFORMING OPERATIONS; TRANSPORTING
G06Q10/08
PHYSICS
Abstract
A method of sequencing loads in an automated distribution system having sources, at least one destination, a collector having successive nodes, and a control system to process customer orders. The method includes, for an analyzed node, injection including, to decide whether a load C having a sequential order number of destination for a given destination can be injected into the collector: creating, among the loads to be collected by at least one node downstream to the analyzed node, a list LI1 of loads having an order number of destination lower than the given order number of destination and a list LI2 of loads that are interposed between a load of the list LI1 and the collector; determining whether “the list LI1 is empty” and/or “the list LI1 is not empty and the list LI2 is empty”; if one of the two conditions is verified, then injection of the load C.
Claims
1. A method for sequencing loads, implemented by a control system in an automated distribution system comprising: sources; at least one destination; a collector configured to transport loads up to said at least one destination and comprising a plurality of successive nodes, each node being configured to collect loads exiting from one of the sources; said control system being configured to process customer orders, each order listing loads to be extracted from the sources, these loads being provided in a given ascending order of destination to a given destination, the control system defining an overall ascending order for the loads listed in the customer orders and guaranteeing, for each source, that exiting loads will comply with the overall ascending order and the ascending orders of destination associated with the customer orders, wherein said control system is further configured to perform, for at least one analyzed node, an injection analysis comprising the following steps to determine whether a load C having a given order number of destination for a given destination can be injected into the collector: a) a first injection test to determine whether there exists, upstream to the analyzed node, on the collector or among the loads to be collected by at least one node upstream to the analyzed node, at least one load having an order number of destination lower than the given order number of destination; b) if a response to the first injection test is positive, said control system commands said analyzed node to not inject the load C into the collector, wherein if the response to the first injection test is not positive, said control system performs the following steps: creating, among loads to be collected by at least one node downstream to the analyzed node: a list LI1 of loads having an order number of destination lower than the given order number of destination, and a list LI2 of loads that are each interposed between a load of the list LI1 and the collector; performing a second injection test to determine whether one of the following first and second conditions of injection is verified: in the first condition of injection, the list LI1 is empty; in the second condition of injection, the list LI1 is not empty and the list LI2 is empty; wherein if one of the first and second injection conditions is verified, then said control system commands said analyzed node to injects said load C into the collector.
2. The method according to claim 1 wherein, if neither the first nor the second condition of injection is verified, the injection analysis carried out by said control system further comprises: a′) a third injection test to determine whether, upstream to the analyzed node, on the collector or among the loads to be collected by at least one node upstream to the analyzed node, there is at least one load having an order number of destination lower than the order number of destination possessed by a load from the list LI2 and for a same destination; b′) if a response to the third injection test is positive, said control system commands said analyzed node to not inject the load C into the collector, wherein if the response to the third injection test is not positive, said control system performs the following steps: creation, among the loads to be collected by at least one node downstream to the analyzed node: a list LI3 of loads having an order number of destination lower than the order number of destination possessed by a load of the list LI2 and for a same destination, and a list LI4 of loads that are each interposed between a load of the list LI3 and the collector; performing a fourth injection test to determine whether one of the following third and fourth conditions of injection is verified: in the third condition of injection, the list LI3 is empty; in the fourth condition of injection the list LI3 is not empty and the list LI4 is empty; wherein if one of the third and fourth conditions of injection is verified, then said control system commands said analyzed node to injects the load C into the collector.
3. The method according to claim 2 wherein, if neither the third or fourth conditions of injection is verified, then the injection analysis carried out by said control system comprises at least one new iteration of the steps a′) and b′) in taking the list LI4 of the previous iteration as the list LI2 for each new iteration.
4. The method according to claim 1, wherein the injection analysis is carried out by said control system for each of the nodes except for a first node that is furthest upstream to the destinations.
5. The method according to claim 1, wherein said control system analyses forward movement, for at least one analyzed node, said control system further performing the following steps to determine whether a load C′, coming from a node upstream to the analyzed node and having a given order number of destination for a given destination, can be moved forward on the collector: 1) a first forward movement test to determine whether, among the loads to be collected by the analyzed node, there is at least one load having an order number of destination lower than the given order number of destination; 2) if a result of the first forward movement test is positive said control system commands said analyzed node to not move load C′ forward on the collector: wherein if the result to the first forward movement test is not positive, said control system performs the following steps: creating, among the loads to be collected by at least one node downstream to the analyzed node: a list LA1 of loads having an order number of destination lower than the given order number of destination, and a list LA2 of loads that are each interposed between a load of the list LA1 and the collector; performing a second forward movement test to determine whether one of the following first and second conditions of forward movement is verified: in the first condition of forward movement, the list LA1 is empty; in the second condition of forward movement, the list LA1 is not empty and the list LA2 is empty; wherein if one of the first and second conditions of forward movement is verified, said control system commands said analyzed node to moves the load C′ forward on the collector.
6. The method according to claim 5, wherein the analysis of forward movement is performed by said control system for each of the nodes except said first node most upstream to the destinations.
7. The method according to claim 5, wherein, if neither the first nor the second condition of forward movement is verified, then the analysis of forward movement carried out by said control system further comprises: 1′) a third forward movement test to determine if, among the loads to be collected by the analyzed node, there is at least one load having an order number of destination lower than an order number of destination possessed by a load of the list LA2 and for a same destination; 2′) if the result of the third forward movement test is positive, said control system commands said analyzed node to not move the load C′ on the collector: wherein if the result to the third forward movement test is not positive, said control system performs the following steps: creating, among loads to be collected by at least one node downstream to the analyzed node: a list LA3 containing loads having an order number of destination lower than an order number of destination possessed by a load of the list LA2 and for a same destination, and a list LA4 containing loads that are each interposed between a load of the list LA3 and the collector; performing a fourth forward movement test to determine whether one of the following third and fourth conditions of forward movement is verified: in the third condition of forward movement, the list LA3 is empty; in the fourth condition of forward movement, the list LA3 is not empty and the list LA4 is empty; wherein if one of the third and fourth conditions of forward movement is verified, said control system commands said analyzed node to move the load C′ forward on the collector.
8. The method according to claim 7, wherein, if neither the third nor the fourth condition of forward movement is verified, the analysis of forward movement performed by said control system comprises at least one new iteration of the steps 1′) and 2′), in taking the list LA4 of the previous iteration as the list LA2 for each new iteration.
9. A computer-readable, non-transient storage medium storing a computer program thereon comprising executable instructions, which when executed by a computer comprise: sequencing loads by a control system in an automated distribution system; the automated distribution system comprising: sources; at least one destination; a collector configured to transport loads up to said at least one destination and comprising a plurality of successive nodes, each node being configured to collect loads exiting from one of the sources; said control system being configured to process customer orders, each order listing loads to be extracted from the sources, these loads being provided in a given ascending order of destination to a given destination, the control system defining an overall ascending order for the loads listed in the customer orders and guaranteeing, for each source, that exiting loads will comply with the overall ascending order and the ascending orders of destination associated with the customer orders; and said control system performing, for at least one analyzed node, an injection analysis comprising the following steps, to decide whether a load C having a given order number of destination for a given destination can be injected into the collector: a) a first injection test to determine whether there exists, upstream to the analyzed node, on the collector or among the loads to be collected by at least one node upstream to the analyzed node, at least one load having an order number of destination lower than the given order number of destination; b) if the response to the first injection test is positive, said control system commands said analyzed node to not inject the load C into the collector; wherein if the response to the action test is not positive, said control system performs the following steps: creating, among loads to be collected by at least one node downstream to the analyzed node: a list LI1 of loads having an order number of destination lower than the given order number of destination, and a list LI2 of loads that are each interposed between a load of the list LI1 and the collector; performing a second injection test to determine whether one of the following first and second conditions of injection is verified: in the first condition of injection, the list LI1 is empty; in the second condition of injection the list LI1 is not empty and the list LI2 is empty; wherein if one of the first and second injection conditions is verified, then said control system commands said analyzed node to injects said load C into the collector.
Description
4. LIST OF FIGURES
(1) Other features and advantages of the invention shall appear from the following description given by way of an indicative and non-exhaustive example and from the appended drawings, of which:
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5. DETAILED DESCRIPTION
(11) In all the figures of the present document, the identical elements and steps are designated by a same numerical reference.
(12)
(13) As already explained further above, the collector 1 is configured to transport loads up to each destination and comprises a plurality of successive nodes. Those referenced N1 to N5 are each configured to collect loads coming out of one of the sources S1 to S5 and those referenced N1′ to N5′ are each configured to direct loads towards destinations D1 to D5. Each of these nodes comprises for example a transfer device for transfer at 90° or 45°.
(14) Each of the sources S1 to S5 is for example connected to one of the nodes N1 to N5 by a FIFO type source buffer device F1 to F5. Similarly, each of the destinations D1 to D5 is for example connected to one of the nodes N1′ to N5′ by a FIFO type destination buffer device F1′ to F5′.
(15) The control system 90 is configured to process customer orders each listing loads to be extracted from the sources and to be provided in a given rising order of destination to a given destination. It is also configured to define an overall rising sequential order for loads listed in the customer orders (see description of
(16) A load is therefore associated with two sequential order numbers: an overall sequential order number within the overall sequential order defined for the set of loads exiting from the set of sources, and a sequential order number of destination within an order of destination defined for loads listed in a given customer order.
(17) The control system 90 implements a load sequencing method which, in one particular embodiment of the invention, comprises the following algorithms for each of the nodes collecting loads coming out of the sources, except the one furthest upstream to the destinations (i.e. in the system of
(18) For each of the nodes N2 to N5, the sequential order of execution of the injection analysis and forward movement analysis algorithms is any unspecified order. For each of the nodes N2 to N5, the control system 90 executes for example each of these two algorithms at regular time intervals and/or upon detection of an event (for example the arrival of a new load).
(19) For the node N1, each load that arrives (coming from the source S1) is injected without any condition of sequential order. Besides, the question of forward movement of a load does not arise for the node N1 (there is no node upstream).
(20) Referring to
(21) At a step T12, the control system carries out a first injection test to determine whether, upstream to the analyzed node, on the collector or among the loads to be collected by at least one node upstream to the analyzed node, there exists at least one load having a sequential order number of destination lower than the given sequential order number of destination.
(22) In the event of a positive response to the first injection test (T12), the control system decides on non-injection of the load C (direct passage to a final step 31). Else it performs the following steps: creation (step A11), among loads to be collected by at least one node downstream to the analyzed node, of a list LI1 of loads having a sequential order number of destination lower than the given sequential order number of destination and of a list LI2 of loads that are each interposed between a load from the list LI1 and the collector; and second injection test (step T13) to determine whether one of the first and second of the following injection conditions is verified: the first injection condition being that the list LI1 is empty; the second injection condition being that the list LI1 is not empty and that the list LI2 is empty.
(23) If one of the first and second injection conditions is verified (positive response at the step T13), then the control system passes to a load injection step 30 for injecting the the load C and then to a final step 31.
(24) If not (i.e. if neither of the first and second injection conditions is verified (negative response at the step T13)), the control system passes to a step T14 in which it carries out a third injection step to determine whether, upstream to the analyzed node, on the collector or among the loads to be collected by at least one node upstream to the analyzed node, there is at least one load having a sequential order number of destination lower than a sequential order number of destination possessed by a load of the list LI2 and for a same destination.
(25) In the event of a positive response at the third injection test (T14), the control system decides on a non-injection of the load C (direct passage to the final step 31). If not, it carries out the following steps: creation (step A12), among loads to be collected by at least one node downstream to the analyzed node, of a list LI3 of loads having a sequential order number of destination lower than the sequential order number of destination possessed by a load of the list LI2 and for a same destination, and creation of a list LI4 of loads each interposed between a load of the list LI3 and the collector; and fourth injection test (step T15) to determine whether one of the third and fourth of the following injection conditions is verified: the third injection condition being that the list LI3 is empty; the fourth injection condition being that the list LI3 is not empty and that the list LI4 is empty.
(26) If one of the third and fourth injection conditions is verified (positive response at the step T15), the control system passes to the step 30 for injection of the load C and then to the final step 31.
(27) If not (i.e. if neither of the third or fourth injection conditions is verified) (negative response at the step T15), the control system carries out at least one new iteration of the steps T14, A12 and T15 in taking as a list LI2, for each new iteration, the list LI4 of the previous iteration. In
(28) There are various possible variants of the load injection analysis algorithm of
(29) Referring to
(30) In a step T22, the control system carries out a first forward movement test to determine if, among the loads to be collected by the analyzed node, there is at least one load having a sequential order number of destination lower than the given sequential order number of destination.
(31) In the event of a positive response at the first forward movement test (T22), the control system decides that there will be no forward movement of the load C′ (direct passage to the final step 41). If not, it carries out the following steps: creation (step A21), among the loads to be collected by at least one node downstream to the analyzed node, of a list LA1 of loads having a sequential order number of destination lower than the given sequential order number of destination and of a list LA2 of loads each interposed between a load of the list LA1 and the collector; and second forward movement test (step T23) to determine whether one of the first and second following conditions of forward movement is verified: the first condition of forward movement being that the list LA1 is empty; the second condition of forward movement being that the list LA1 is not empty and that the list LA2 is empty.
(32) If one of the first and second conditions of forward movement is verified (positive response at the step T23), the control system passes to a step 40 of forward movement of the load C′ and then to a final step 31.
(33) If not (i.e. if neither of the first or second conditions of forward movement is verified) (negative response at the step T23), then the control system passes to a step T24 in which it carries out a third forward movement test to determine whether, among the loads to be collected by the analyzed node, there exists at least one load having a sequential order number of destination lower than the sequential order number of destination possessed by a load of the list LA1 and for a same destination.
(34) In the event of a positive response at the third forward movement test (T24), the control system decides that there will be no forward movement of the load C′ (direct passage to the final step 41). If not, it carries out the following steps: creation (step A22), among loads to be collected by at least one node downstream to the analyzed node, of a list LA3 containing loads having a sequential order number of destination lower than a sequential order number of destination possessed by a load from the list LA2 and for a same destination, and of a list LA4 containing loads that are each interposed between a load of the list LA3 and the collector; and fourth forward movement test (step T25) to determine whether one of the third and fourth of the following conditions of forward movement is verified: the third condition of forward movement being that the list LA3 is empty; the fourth condition of forward movement being that the list LA3 is not empty and that the list LA4 is empty.
(35) If one of the third and fourth conditions of forward movement is verified (positive response at the step T25), then the control system passes to the forward movement step 40 for the forward movement of the load C′ and then to the final step 41.
(36) If not (i.e. if neither of the third and fourth forward movement conditions is verified) (negative response at the step T25), the control system carries out at least one new iteration of the steps T24, A22 and T25 in taking as a list LA2, for each new iteration, the list LA4 of the previous iteration. In
(37) There are various possible alternative algorithms of lower performance but requiring fewer resources for the load forward movement of
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(39) In
(40) The control system launches missions each aimed at managing the movement of a load from a source up to a destination. The sequential order of the missions corresponds to the overall sequential order of the loads. As illustrated in
(41) By way of an example, we shall now give a detailed description of the execution of the injection analysis algorithm of
(42) step T12: negative response, therefore passage to the step A11;
(43) step A1: the list LI1 comprises the load 8.sub.5 and the list LI2 comprises the load 5.sub.4;
(44) step T13: negative response, therefore passage to the step T14;
(45) step T14: negative response, therefore passage to the step A12;
(46) step A12: the list LI3 comprises the load 4.sub.3 and the list LI4 comprises the load 3.sub.2;
(47) step T15: negative response, therefore passage to the step T14′;
(48) step T14′: negative response, therefore passage to the step A12′;
(49) step A12′: the list LI3 comprises the load 2.sub.1 and the list LI4 is empty;
(50) step T15′: positive response, therefore the load 9.sub.6 is injected into the collector (downstream to the node N2).
(51) By way of an example, a detailed description is now given of the execution of the forward movement algorithm of
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(55) At initialization, the code instructions of the computer program are for example loaded into the random-access memory 93 and then executed by the processor of the processing unit 91 to implement the load-sequencing method of the invention. The processing unit 91 inputs commands 94. The processor of the processing unit 91 processes the commands and generates output instructions or commands to control (command) different elements included in the automated distribution system, especially the sources S1 to S5, the FIFO type source buffer devices F1 to F5, le collector 1, the destinations D1 to D5 and the FIFO type destination buffer devices F1′ to F5′.
(56) This
(57) Should the control system be made with a reprogrammable computing machine, the corresponding program (i.e. the sequence of instructions) could be stored in a storage medium that is detachable (such as for example a floppy disk, a CD-ROM or a DVD-ROM) or non-detachable, this storage medium being partially or totally readable by a computer or a processor.