Low temperature sub-nanometer periodic stack dielectrics
11004612 ยท 2021-05-11
Assignee
Inventors
- Yuanning Chen (Plano, TX, US)
- Jesus Israel Mejia Silva (Frisco, TX, US)
- Chunya Wu (Plano, TX, US)
- Deborah Jean Riley (Murphy, TX, US)
- Yun-Ju Lee (Fairborn, OH, US)
Cpc classification
H01G4/33
ELECTRICITY
International classification
B32B17/06
PERFORMING OPERATIONS; TRANSPORTING
H01G4/33
ELECTRICITY
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
MIM capacitors using low temperature sub-nanometer periodic stack dielectrics (SN-PSD) containing repeating units of alternating high dielectric constant materials sublayer and low leakage dielectric sublayer are provided. Every sublayer has thickness less than 1 nm (sub nanometer). The high dielectric constant materials could be one or more different materials. The low leakage dielectric materials could be one or more different materials. For the SN-PSD containing more than two different materials, those materials are deposited in sequence with the leakage current of the materials from the lowest to the highest and then back to the second-lowest, or with the energy band gap of the materials from the widest to the narrowest and then back to the second widest in each periodic cell. A layer of low leakage current dielectric materials is deposited on and/or under SN-PSD. The dielectric constant of SN-PSD is much larger than that of the component oxides and can be readily deposited at 250 C. using atomic layer deposition (ALD). The ALD deposition cycle could be 20-1000 cycles. The deposition technology is not limited to ALD, could be thermal oxidation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) and other thermal source assisted deposition.
Claims
1. A high dielectric constant thin film manufactured using low temperature sub nanometer periodic stack dielectrics (SN-PSD) comprising: a plurality of sublayers, wherein the plurality of sublayers consecutively alternate between a low leakage dielectric sublayer and a high dielectric constant sublayer, wherein both the low leakage dielectric sublayer and the high dielectric sub layer have a thickness of less than 1 nanometer; wherein the plurality of sublayers are stacked in order according to a value of a leakage current of each of different materials of the plurality of sublayers, from a lowest value to a highest value to a second-lowest value.
2. The high dielectric constant thin film of claim 1, further comprising a first capping layer positioned on a top of the plurality of sublayers and a second capping layer positioned on a bottom of the plurality of sublayers, the first capping layer and the second capping layer configured to limit current leakage.
3. The high dielectric constant thin film of claim 2, wherein the first capping layer and the second capping layer comprise any of a plurality of inorganic current blocking materials or organic current blocking materials.
4. The high dielectric constant thin film of claim 3, wherein the plurality of inorganic current blocking materials or organic current blocking materials comprise any of: a pure form of any of a plurality of materials; a doped form of any of the plurality of materials; a self-assembled monolayer made from octadecylphosphonic acids; a base alloy of the plurality of materials; or a mixture of one or more of the plurality of materials; the plurality of materials comprising HfOx, HfxSiOy, ZrOx, ZrxSiOy, LaxGdOy, SiOx, SiNx, SiOxNy, and TaOx.
5. A high dielectric constant thin film manufactured using low temperature sub nanometer periodic stack dielectrics (SN-PSD) comprising: a plurality of sublayers, wherein the plurality of sublayers consecutively alternate between a low leakage dielectric sublayer and a high dielectric constant sublayer, wherein both the low leakage dielectric sublayer and the high dielectric sub layer have a thickness of less than 1 nanometer; wherein the plurality of sublayers are stacked in order according to a value of an energy band gap from widest to narrowest to second widest.
6. The high dielectric constant thin film of claim 5, further comprising a first capping layer positioned on a top of the plurality of sublayers and a second capping layer positioned on a bottom of the plurality of sublayers, the first capping layer and the second capping layer configured to limit current leakage.
7. The high dielectric constant thin film of claim 6, wherein the first capping layer and the second capping layer comprise any of a plurality of inorganic current blocking materials or organic current blocking materials.
8. The high dielectric constant thin film of claim 7, wherein the plurality of inorganic current blocking materials or organic current blocking materials comprise any of: a pure form of any of a plurality of materials; a doped form of any of the plurality of materials; a self-assembled monolayer made from octadecylphosphonic acids; a base alloy of the plurality of materials; or a mixture of one or more of the plurality of materials; the plurality of materials comprising HfOx, HfxSiOy, ZrOx, ZrxSiOy, LaxGdOy, SiOx, SiNx, SiOxNy, and TaOx.
Description
DESCRIPTION OF THE FIGURES (BRIEF DESCRIPTION)
(1) Reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(19) This disclosure involves high dielectric constant (high-k) capacitors. More particularly, the present application relates to semiconductor processes that optimize high-k capacitor performance.
(20) High dielectric constant materials (high-k) have attracted ongoing research interest for their applications in transistors and memories. To minimize leakage current effect, a thicker capping layer is commonly used in series with the high-k material to reduce quantum mechanical tunneling and enhance the device reliability. If high-k is intended for novel devices on glass and flexible plastics substrate, low temperature fabrication process is implementable in order to be compatible with the substrates. In various instances, 150 nm thick sub-nanometric periodic stacked dielectric (SN-PSD), containing alternating Al.sub.2O.sub.3 and TiO.sub.2 sublayers, can exhibit theoretical relative dielectric constant of up to 1,000 when the sublayer thickness was less than 0.5 nm. Since the relative dielectric constant of the SN-PSDs is much greater than that of the component oxides and can be readily deposited at 250 C. using atomic layer deposition (ALD), it offers a promising route toward fabrication of high performance metal-insulator-metal (MIM) capacitors. However, even when the expected dielectric constant of standalone SN-PSD can be great, these films may often be deposited on top of another dielectric material (relatively low-k such as SiO.sub.2) to limit the leakage current, which may reduce the overall capacitance in the MIM structure and may make them less practical to be implemented in conventional technologies.
(21) The performance of MIM capacitors containing SN-PSD dielectrics is described using parameters such as capacitance density (C.sub.den), leakage current density (J) and reliability. Leakage current is caused in part by the SN-PSD architecture consisting of an interpenetrating network of low and high resistance domains, and as the domain thickness of a dielectric decreases, quantum tunneling of electrons and hence leakage current becomes increasingly problematic. Past solutions resolved the leakage current issue by depositing a thick (5 nm) capping layer of Al.sub.2O.sub.3 on top of the SN-PSD. However, the low relative dielectric constant value of Al.sub.2O.sub.3 (9 nm) in series with the SN-PSD limits the maximum C.sub.den of the overall stack to 16 fF/m.sup.2.
(22) Thus, there may be a desire to improve the performance of SN-PSD MIM capacitors by increasing capacitance density C.sub.den and reliability while decreasing leakage current J.
(23) The dielectric behavior of MIM capacitors made by SN-PSD with a capping layer can be qualitatively understood as a SN-PSD capacitor connected with a topping layer capacitor in series. HfO.sub.2 has a dielectric constant of 25-30, while Al.sub.2O.sub.3 has a relatively low dielectric constant of 9-12, therefore, we employed HfO.sub.2 to replace Al.sub.2O.sub.3 in order to further improve the dielectric performance of SN-PSD devices.
(24) In addition to the dielectric characteristics offered by these materials, reliability is a critical factor for applications in electronic devices. Hf is in the same element group as Ti, which may reduce the interface defects of HfO.sub.2/TiO.sub.2 due to the similar electronic structure and crystal configuration of their component oxide, and then improve the stability of SN-PSD material. Moreover, HfO.sub.2 has a better reliability than that of Al.sub.2O.sub.3. So the introduction of HfO.sub.2 may not only enhance the performance but also the reliability of SN-PSD devices.
(25) MIM capacitors with two different types of SN-PSD consisting of alternating subnanometer layers of Al.sub.2O.sub.3/TiO.sub.2 and HfO.sub.2/TiO.sub.2 were fabricated.
(26) Since the dielectric constant of SN-PSD is much large than that of the component oxides and can be readily deposited at 250 C. using atomic layer deposition (ALD), the ALD deposition cycle in various instances should be 20-1000 cycles. The deposition technology is not limited to ALD, and includes thermal oxidation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) and other thermal source assisted depositions.
(27) The electrical characterization of the MIM capacitors was measured at room temperature using a Keithley 4200 Semiconductor Characterization System and Agilent 4284A Precision LCR Meter.
(28) The SN-PSD is not limited to contain two different materials in a periodic cell. It may contain more than two different materials. Those materials are deposited in sequence with the leakage current of the materials from the lowest to the highest and then back to the second-lowest, or with the energy band of the materials from the widest to the narrowest and then back to the second widest in each periodic cell. But the stack structure in a periodic cell is not limited to these sequences, as long as it can reduce the leakage current of SN-PSD.
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(34) The second group of devices 302 consists of MIM structures made with Al.sub.2O.sub.3/TiO.sub.2 SN-PSDs. When capping layer is at least 5 nm Al.sub.2O.sub.3, these capacitors present leakage current densities below 110.sup.5 A/cm.sup.2 and capacitance densities of 13.2 fF/m.sup.2 and 17.2 fF/m.sup.2 for devices with 150 nm and 50 nm of SN-PSD Al.sub.2O.sub.3/TiO.sub.2 ratio of 0.3 nm/0.7 nm (150ATO375 and 50ATO375), respectively. As can be seen from
(35) The third group 303 consists of devices made with 100 nm SN-PSD with HfO.sub.2/TiO.sub.2 ratio of 0.7 nm/0.3 nm with 5 nm HfO.sub.2 top capping layer (100HTO735) and 50 nm SN-PSD with HfO.sub.2/TiO.sub.2 ratio of 0.7 nm/0.3 nm without capping layer (50HTO73).
(36) A full reliability study was performed to the SN-PSD and single layer devices presenting similar capacitance density and current leakage current (enclosed in the circle 304 in
(37) TABLE-US-00001 VG = 1 V Equivalent Silicon Capacitance Current Sample Thickness Effective Oxide Thickness Density Density Name Description (nm) K (nm) (fF/um.sup.2) (A/cm.sup.2) 150ATO375 Al.sub.2O.sub.3 155 257.00 2.29 15.54 6.38E08 0.3 nm, TiO.sub.2 0.7 nm, 150 cycles, Capping layer: Al.sub.2O.sub.3 5 nm 100HTO735 HfO.sub.2 0.7 nm, 105 241.94 2.43 14.63 1.08E06 TiO.sub.2 0.3 nm, 100 cycles, Capping layer: HfO.sub.2 5 nm HfO2-9 nm 9 nm HfO.sub.2 9 14.83 2.30 14.60 1.85E07 single layer capacitor, performed reliability test Al2O3-6 nm 6 nm Al.sub.2O.sub.3 6 7.67 2.97 11.38 1.64E07 single layer capacitor, performed reliability test
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(39) The SN-PSD capacitors 403 and 404 exhibited higher breakdown voltage than the traditional single layered HfO.sub.2 402 and Al.sub.2O.sub.3 401 capacitors. This may in various instances be associated with a very large dielectric constant such as may be caused by Maxell-Wagner relaxation. In various instances, the sub-nanometer periodic stack structure can be physically thick and still deliver high capacitance densities. The actual electric field may be reduced significantly under the same bias voltage. The breakdown voltage of SN-PSD is improved.
(40) Considering only the SN-PSD capacitors, the breakdown voltage of the device with HfO.sub.2/TiO.sub.2 404 was higher than the one with Al.sub.2O.sub.3/TiO.sub.2 404. This may be associated in various embodiments with the thicker insulator in each periodic sublayer of HfO.sub.2/TiO.sub.2 based SN-PSD (HfO.sub.20.7 nm) than that of Al.sub.2O.sub.3/TiO.sub.2 based SN-PSD (Al.sub.2O.sub.30.3 nm) with the similar capacitance density, as well as the relatively low leakage current and optimized stability of HfO.sub.2 and even the interface states of HfO.sub.2/TiO.sub.2.
(41) Inset in
(42) Time dependent dielectric breakdown (TDDB) characterization of the capacitors enclosed in the circle 304 in
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(44) HfO.sub.2/TiO.sub.2 SN-PSD capacitors experienced similar accelerated degradation trend compared to Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitors, as shown in
(45) For the SN-PSD capacitor, the mismatch of the lattice structure of Al.sub.2O.sub.3 or HfO.sub.2 and TiO.sub.2 may create large amounts of interface electron states additional to the electron trap states inside the sub-nanometer thin films. All those electron states may trap electrons which were injected from the low potential biased electrode. We believe those electron trap states led to the difference of the change trends of the leakage current inside the SN-PSD capacitor with the stress time from the single layer insulator capacitor. When the stress voltage is as low as 2.5V in
(46) At the beginning time of the voltage stress, more electrons are quickly trapped than de-trapped and, thus, the leakage current decreases quickly. As the stress voltage increases, more electrons fill more trap states even at higher energy level while more electrons likely de-trap into the conduction band of the SN-PSD dielectric. With further increase of the stress time, more electrons will likely be de-trapped and the leakage current will increase slowly.
(47) In our TDDB tests the Keithley 4200 SCS was set up in quiet mode, this means, it takes about ten seconds to sample the first current value. We think the large stress voltage (i.e. large applied electric field) rapidly fills the electron trap states and the Keithley 4200 SCS is not able to read the decrease of current at the very beginning of the voltage stress. Meanwhile, the large stress voltage may increase the probability of the electron detrapping from the filled electron trap states. Therefore, it was observed that the leakage current increased monotonically with the stress time in the cases of large voltage stress (like 5V in
(48) I-V and C-V curves were collected before and after the SN-PSD capacitors were stressed at different voltages for 1000 s. The C-V and I-V curves of Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitors after stressed for 1000 s is almost the same as the initial ones (before the voltage stress) when the stress voltage is lower than or equal to 4 V. This implies that the TDDB degradation under stress voltages lower than 4V is caused by occupation status of the electron trap states. As the stress bias is removed, the electron trap states reinstate to the initial status and, thus, the dielectric properties of the SN-PSD capacitor are 100% recovered.
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(50) After stressed at 6.5V (higher than the breakdown voltage of 6.1V) for 1000 S, no C-V characteristics were measured. The dielectric properties of the device were unrecoverable (hard breakdown). The breakdown was not observed to be recovered in any degree by removing the stress voltage. It is important to note that devices were re-measured 5 months after the breakdown without successfully recovering the original behavior.
(51) The recorded current of the hard broken-down Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitors was linear within the range of [105 mA, 105 mA], which is the highest compliance of a Keithley 4200 SCS system used. But the leakage current of the broken down SN-PSD capacitor was lower than the broken down single layer HfO.sub.2 or Al.sub.2O.sub.3 capacitor. I-V curves illustrate there is a conductive path created with the breakdown in the dielectric layer, which may be caused by some electrode metal diffusing into or TiO.sub.2 into the Al.sub.2O.sub.3 sublayers. The low leakage current in the broken down SN-PSD capacitor shows that there may be no metal path formed between top and bottom electrode. This may be attributed to the thick SN-PSD dielectric layers and low conductivity of TiO.sub.2.
(52) The C-V and I-V curves of HfO.sub.2/TiO.sub.2 SN-PSD capacitors before and after stress for all bias voltages for 1000 s are almost the same. No unrecoverable damage was observed after the stress was released. So one may appreciate that the TDDB degradation of HfO.sub.2/TiO.sub.2 SN-PSD under the stress conditions may be caused by electron trapping and de-trapping.
(53) The I-V and C-V measurement at initial time and after the breakdown test show that soft breakdowns occurred in the Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitors when was performed the voltage driving breakdown test or the TDDB test under the voltage stress lower than 4V. The performance of Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitor was observed to be recovered immediately after the sweeping voltage or the voltage stress was removed. The soft breakdown was observed in HfO2/TiO2 SN-PSD capacitors under all the voltage stress for 1000 s. The soft breakdown was also observed occurring in single layer HfO.sub.2 capacitors under voltage of 4V as well, but not observed occurring in single layer Al.sub.2O.sub.3 capacitor.
(54) I-V measurement at initial time and after breakdown under voltage stress of 5V also illustrates the leakage current in the broken-down Al.sub.2O.sub.3/TiO.sub.2 SN-PSD decreased by 2 orders of magnitude after it was put in the air at room temperature for 5 months. The performance degradation of the broken-down Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitor with a cap layer was partly recovered. It means the mechanisms of stress induced degradation may include recoverable and un-recoverable damages.
(55) The performance of HfO.sub.2/TiO.sub.2 SN-PSD capacitor was immediately recovered after each voltage stress for 1000 s when the compliance of Keithley 4200 was set at 1 mA. But the performance degradation was observed when the compliance of Keithley 4200 was set at 100 mA. It demonstrates the HfO.sub.2/TiO.sub.2 SN-PSD capacitor is in various embodiments more reliable than the Al.sub.2O.sub.3/TiO.sub.2 SN-PSD and single layer capacitors.
(56) The TDDB lifetime extrapolation in
(57) To further enhance capacitance density and leakage performance, other embodiments are contemplated.
(58) High-k dielectric capacitors utilizing SN-PSD are not limited to two sublayers. In another embodiment, three layers of different materials with HfOx/ZrOx/TiO.sub.2 SN-PSD dielectric material, consisting of 150-1500 nm alternating layers with top cap layer of HfOx on both sides.
(59) In another embodiment, three layers of different materials with AlxOy/HfOx/TiO.sub.2 SN-PSD dielectric material are used, consisting of 150-1500 nm alternating layers with top cap layer of AlxOy on both sides.
(60) The high dielectric constant materials used in sublayers further include Al.sub.xO.sub.y, HfOx, TiO.sub.x, ZrOx ZnO.sub.x, SiO.sub.2, SiNx, and BaSrxTiy. Since the dielectric constant of SN-PSD may be much large than that of the component oxides and can be readily deposited at 250 C. using atomic layer deposition (ALD), the ALD deposition cycle may be 20-1000 cycles. The deposition technology is not limited to ALD, but include thermal oxidation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) and other thermal source assisted deposition techniques.
(61) Optimization of an SN-PSD MIM capacitor may include a capping layer, preferably of self-assembled monolayers (SAMs). Self-assembled monolayers (SAMs) of organic molecules represent a versatile technique to modify the properties of metal and metal oxide surfaces. In particular, alkane-terminated phosphonic acids binds strongly to a variety of metal and metal oxides and the resulting SAMs exhibit excellent performance as gate dielectric in organic thin film transistors, A octadecylphosphonic acid (ODPA) SAM formed on top of a thin AlO.sub.x film decreased J by three orders of magnitude. In various instances the effect of alkylphophonic acid SAM capping layers on the performance of SN-PSD MIM capacitors containing TiO.sub.2 and HfO.sub.2 sublayers are disclosed. In particular, we show that varying the alkyl chain length significantly affects J and breakdown voltage (V.sub.bd) of these capacitors. Finally, we demonstrate that through the effective suppression of J, a SN-PSD MIM capacitor using ODPA SAM capping layer exhibits a 60% improvement in C.sub.den compared to control devices using a HfO.sub.2 capping layer.
(62) ODPA, tetradecylphosphonic acid (TDPA), decylphosphonic acid (DPA), butylphosphonic acid (BPA), and anhydrous isopropanol were purchased from Sigma-Aldrich and were used as received. SN-PSD capacitors were fabricated between Pt electrodes. First, 10 nm Ti/100 nm Pt were e-beam evaporated on Si wafer. HfO.sub.2 and TiO.sub.2 were deposited using atomic layer deposition by reaction of HfCl.sub.4 and TiCl.sub.4 with H.sub.2O at 250 C, under reaction conditions of, and the film thickness was monitored using quartz crystal microbalance. For the SN-PSD, 100 cycles of 0.5 nm HfO.sub.2/0.5 nm TiO.sub.2 were deposited, and a final layer of 0.5 nm HfO.sub.2 was deposited, yielding a total SN-PSD thickness of 100 nm. The SN-PSD-coated wafer was then cut into1.5 cm2.5 cm pieces. SAM capping layers were then deposited on SN-PSDs. 7 mL solution of 5 mM ODPA, TDPA, DPA, or BPA in anhydrous isopropanol was prepared in a 50 mL disposable polypropylene centrifuge tube (Corning) in N.sub.2 atmosphere. A piece of SN-PSD sample was placed inside, and the centrifuge tube was capped and tilted so that the SN-PSD was face down and submerged in solution at room temperature for 16 hours. The sample was then removed from solution, rinsed with copious amount of anhydrous isopropanol, dried with N.sub.2 gun, and placed on a hot plate at 60 C for 10 min in N.sub.2 atmosphere. The capacitors were then defined by e-beam evaporation of Pt through a shadow mask with 100 m diameter circular openings. Two additional control samples were fabricated, one containing no capping layer, and another containing 5 nm HfO.sub.2 on SN-PSD as capping layer. AC capacitance and current measurements between 100 Hz and 1 MHz as a function of DC voltage between 3.5 V and 3.5 V and other conditions were performed in air using a LCR meter, with the top electrode as the working electrode. At least 3 capacitors were measured per sample for statistics. For FTIR characterization of SAMs, 5 nm HfO.sub.2 was deposited on Si/Ti/Pt by ALD, and the SAMs were deposited using the procedure described above. FTIR absorbance spectra of SAMs were collected from 400-4000 cm.sup.1 in a N.sub.2-purged Therno Nicolet is 50 spectrometer. The spectrometer is equipped with a home-built grazing incidence reflection accessory employing gold coated mirrors to direct the beam at 80 degrees with respect to the substrate normal. A polarizer was used to select only the p-polarized component of the beam. The spectral resolution was 4 cm.sup.1, and 3 independent measurements of 512 scans were averaged for each spectrum. The spectra were referenced to measurements of a clean substrate with no SAM attached.
(63) The introduction of SAM capping layers provides tunable suppression of J and improvement in C.sub.den for the SN-PSD MIM capacitors, consistent with the length of the alkyl terminal group. J-V curve of the SN-PSD capacitor without capping layer (
(64) TABLE-US-00002 TABLE 2 C.sub.den at 0 V and V.sub.bd at forward and reverse bias for SN-PSD capacitors with different capping layers. Capping Layer C.sub.den 0 V [fF/m.sup.2] V.sub.bd forward [V] V.sub.bd reverse [V] Nothing 27.8 2.6 0.9 0.2 1.5 0.1 BPA 25.8 0.8 0.2 0.1 0.2 0.1 DPA 28.0 1.0 0.4 0.1 0.3 0.1 TDPA 18.9 1.1 0.4 0.0 0.3 0.0 ODPA 22.0 2.5 0.9 0.1 3.0 0.5 5 nm HfO.sub.2 13.7 0.7 >3.0 >3.0
(65) Given the organic nature of the SAMs, environmental and thermal stability of the SN-PSD capacitors represent a reasonable concern. To evaluate these properties, one may expose the devices to RT air at 30% relative humidity for 20 days, and then measure their capacitance-voltage and current-voltage response. In various embodiments, the aged devices displayed unchanged J and C.sub.den curves compared to as-made samples. The devices, upon heating, may at successively higher temperatures in air for 30 min, and exhibit a characterized response wherein after 100 C heating, the J and C.sub.den curves remain unchanged, and the trend continues up to 200 C.
(66) Capping layers consisting of self-assembled monolayers of alkylphosphonic acids may further significantly improve the performance of nanolaminate metal-insulator-metal capacitors. The alkylphosphonic acid forms bidentate binding to HfO.sub.2, and the areal density of the SAM on HfO.sub.2 appears independent of the alkyl chain length. Octadecylphosphonic acid SAM capping layer resulted in good suppression of leakage current and thus a 60% increase in capacitance density compared to a 5 nm HfO.sub.2 capping layer. The SAM also exhibits good environmental and thermal stability up to 200 C. Thus, SAM represents a versatile and effective approach to optimize the response of high-performance dielectric capacitors.
(67) One may appreciate that in view of the disclosure herein, various aspects may be provided in numbered sections below. The following paragraphs summarize various such aspects consistent with the disclosure herein above.
(68) Numbered Item 1: For example, in various embodiments, there is a sub-nanometric periodic stacked dielectrics (SN-PSD) containing alternating high dielectric constant materials sublayer and low leakage dielectric sublayer. Top and bottom layers are low leakage current dialectic materials. Every sublayer has thickness less than 1 nm. The high dielectric constant materials could be one or more different materials. The low leakage dielectric materials could be one or more different materials. Since the dielectric constant of SN-PSD is much large than that of the component oxides and can be readily deposited at 250 C. using atomic layer deposition (ALD), the ALD deposition cycle could be 20-1000 cycles. The deposition technology is not limited to ALD, could be thermal oxidation, chemical vapor deposition (CVD), plasma enhanced chemical vapor deposition (PECVD) and other thermal source assisted deposition.
Numbered Item 2: Compared with single layer dielectric, SN-PSD has changed the breakdown mechanism from hard breakdown to soft breakdown. The breakdown dielectric could be recovered after few days.
Numbered Item 3: The aspects of Numbered Item 2 above, further including wherein the sublayer could be Al.sub.xO.sub.y, HfOx, TiO.sub.x, ZrO.sub.x ZnO.sub.x, SiO.sub.2, SiNx, BaSrxTiy or other dielectric materials.
Numbered Item 3: An Al.sub.2O.sub.3/TiO.sub.2 SN-PSD dielectric material may be provided, consisting of 150-1500 nm alternating layers of 0.3 nm Al.sub.2O.sub.3 and 0.7 nm TiO.sub.2 with at least 5 nm Al.sub.2O.sub.3 top cap layer only, exhibited the capacitance density of 15.54 fF/um.sup.2 and the leakage current of 6.38E8 A/cm.sup.2 at the bias voltage of 1V. The non-uniformity of capacitors is about 5%. (Flow rate: 20 sccm of N2 purging the chamber during deposition, using 0.015 sec. pulse of Al2O3, 0.1 sec. of pulse Ti and 0.4 sec. pulse of Al.) (Pressure: Base pressure was 0.4 Torr and increase up to 0.55 Torr in during each pulse.) (Deposition time: For 100 nm of SN-PSD with 5 nm of cap layer may be 5 hrs. and 40 min. approximately)
Numbered Item 4: The aspects of Numbered Item 2 above, further including wherein there may be capping layers on both sides of dielectric.
Numbered Item 5: Also provided is a HfO.sub.2/TiO.sub.2 SN-PSD MIM dialectic material consisting of thickness of 150 nm-1500 nm, alternating layers of 0.5 nm HfO.sub.2 and 0.5 nm TiO.sub.2 with at least 5 nm HfO.sub.2 top cap layer only, exhibited the capacitance density of 30.26 fF/um.sup.2 and the leakage current of 2.1E05 A/cm.sup.2 at the bias voltage of 1 V. The non-uniformity of capacitors may be about 5%. (Flow rate: 20 sccm of N2 purging the chamber during deposition, using 0.015 sec. pulse of H2O, 0.1 sec. of pulse Ti and 0.4 sec. pulse of Hf) (Pressure: Base pressure was 0.4 Torr and increase up to 0.55 Torr in during each pulse.) (Deposition time: For 100 nm of SN-PSD with 5 nm of cap layer may be 5 hrs. and 40 min. approximately)
The TDDB lifetime extrapolation indicates that the dielectric breakdown lifetime may exceed 10 years under the stress voltage of 4.0V (equivalent electric field of 16.5 Mv/cm) for HfO.sub.2/TiO.sub.2 SN-PSD capacitors, 2.3V (equivalent electric field of 10.0 Mv/cm) for Al.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitors, 2.1V (equivalent electric field of 9.1 Mv/cm) for ALD HfO.sub.2 capacitor. So, the dielectric breakdown lifetime of SN-PSD MIM Capacitor is obviously longer than the HfO.sub.2 capacitor or AL.sub.2O.sub.3 capacitor under the same stress voltage. Soft break down was observed on SN-PSD MIM devices. Compared to AL.sub.2O.sub.3/TiO.sub.2 SN-PSD capacitor, the newly developed HfO.sub.2/TiO.sub.2 SN-PSD capacitor not only behaved twice capacitance density, also showed much longer life time.
Numbered Item 6: The aspects of Numbered Item 5 above, further including wherein there may be capping layers on both sides of dielectric.
Numbered Item 7: There may be provided, three layers of different materials with HfOx/ZrOx/TiO.sub.2 SN-PSD dielectric material, consisting of 150-1500 nm alternating layers with top cap layer of HfOx on both sides. This structure is expected to further improve the capacitance density and leakage performance.
Numbered Item 8: There may be provided, three layers of different materials with AlxOy/HfOx/TiO.sub.2 SN-PSD dielectric material, consisting of 150-1500 nm alternating layers with top cap layer of AlxOy on both sides. This structure is expected to further improve the capacitance density and leakage performance.
Numbered Item 9: Disclosed herein is the use of self-assembled monolayers (SAM) as capping layers can significantly improve the performance of HfO.sub.2/TiO.sub.2 SN-PSD metal-insulator-metal capacitors. In particular, by examining the effect of controlling the chain length of alkylphosphonic acid molecules, we find that an octadecylphosphonic acid self-assembled monolayer offer a good compromise between suppression of leakage current and minimization of capping layer thickness, resulting in a 60% improvement in capacitance density compared to HfO.sub.2 capping layer.
Numbered Item 10: The aspects of Numbered Items 1-9 above, further comprising high dielectric materials with SAM layers.