COMPOSITE LAYER AND LITHIUM-BASED BATTERY HAVING THE SAME
20210135202 ยท 2021-05-06
Inventors
- BING-JOE HWANG (Taipei City, TW)
- WEI-NIEN SU (Taipei City, TW)
- PING-CHUN TSAI (Tainan City, TW)
- DAO-YI WANG (New Taipei City, TW)
- CHORNG-SHYAN CHERN (Taipei City, TW)
Cpc classification
H01M4/62
ELECTRICITY
H01M4/13
ELECTRICITY
H01M4/505
ELECTRICITY
H01M4/131
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
H01M4/628
ELECTRICITY
International classification
H01M4/36
ELECTRICITY
H01M10/0525
ELECTRICITY
H01M4/505
ELECTRICITY
Abstract
A composite layer for use in a lithium-based battery is disclosed. The composite layer comprises a fibrous film and an inorganic additive, wherein there is a weight ratio of the fibrous film to the inorganic additive, and the weight ratio is in a range between 5:95 and 20:80. It is worth explaining that, by letting a lithium-based battery like Li metal battery be integrated with the proposed composite layer, not only does the formation of lithium dendrite be significantly suppressed, but the decomposition of electrolyte is also effectively inhibited. Moreover, the most important thing is that, by letting the lithium-based battery be integrated with the proposed composite layer, capacity retention and coulombic efficiency of the lithium-based battery are both significantly enhanced.
Claims
1. A composite layer for application in a lithium-based battery, comprising a fibrous film and an inorganic additive, wherein there is a weight ratio of the fibrous film to the inorganic additive, and the weight ratio being in a range between 5:95 and 20:80.
2. The composite layer of claim 1, wherein the fibrous film comprises a plurality of polymer fibers, and the inorganic additive is doped in the plurality of polymer fibers, or being enclosed in each of the plurality of polymer fibers, thereby making the composite layer has a Young's modulus greater than 8 MPa.
3. The composite layer of claim 2, further comprising a lithium salt, such that the composite layer is characterized by comprising a first part by mass of the fibrous film and the inorganic additive occupy and a second part by mass of the lithium salt, so as to make that there is a ratio between the second part by mass and the first part by mass, and the ratio being in a range from 1:4 to 1:100.
4. The composite layer of claim 2, wherein the lithium-based battery is an anode free lithium metal battery (AFLMB), and the composite layer being disposed on a current collector of the anode free lithium metal battery.
5. The composite layer of claim 4, wherein the current collector is made of a material that is selected from the group consisting of stainless steel, Cu, Al, Ag, alloy containing indium, and fluorine-doped tin oxide (FTO).
6. The composite layer of claim 2, wherein the lithium-based battery is a lithium-ion battery, and the composite layer being disposed on a lithium manganese oxide (LMO) cathode of the lithium-ion battery, so as to be used as a cathode-electrolyte interphase (CEI).
7. The composite layer of claim 2, wherein the fibrous film is made of a material that is selected from the group consisting of polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN) and pyethylene oxide (PEO).
8. The composite layer of claim 2, further comprises an organic member, and the organic member being made of an oligomer with thermal polymerization property that is selected from the group consisting of monomaleimide, polymaleimide, bismaleimide, polybismaleimide, and copolymer of bismaleimide and monomaleimide.
9. The composite layer of claim 2, wherein the inorganic additive comprises a first material that is selected from the group consisting of Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials.
10. The composite layer of claim 9, wherein the inorganic additive further comprises a second material that is selected from the group consisting of Al, Nb, Ca, Ta, Ga, Zr, and W.
11. A lithium-based battery, characterized in that a composite layer is integrated in the lithium-based battery, and the composite layer comprising a fibrous film and an inorganic additive; wherein there is a weight ratio of the fibrous film to the inorganic additive, and the weight ratio being in a range between 5:95 and 20:80.
12. The lithium-based battery of claim 11, wherein the fibrous film comprises a plurality of polymer fibers, and the inorganic additive is doped in the plurality of polymer fibers, or being enclosed in each of the plurality of polymer fibers, thereby making the composite layer has a Young's modulus greater than 8 MPa.
13. The lithium-based battery of claim 12, wherein the composite layer further comprises a lithium salt, such that the composite layer is characterized by comprising a first part by mass of the fibrous film and the inorganic additive occupy and a second part by mass of the lithium salt, so as to make that there is a ratio between the second part by mass and the first part by mass, and the ratio being in a range from 1:4 to 1:100.
14. The lithium-based battery of claim 12, wherein the lithium-based battery is an anode free lithium metal battery (AFLMB), and the composite layer is disposed on a current collector of the anode free lithium metal battery.
15. The lithium-based battery of claim 14, wherein the current collector is made of a material that is selected from the group consisting of stainless steel, Cu, Al, Ag, alloy containing indium, and fluorine-doped tin oxide (FTO).
16. The lithium-based battery of claim 12, wherein the lithium-based battery is a lithium-ion battery, and the composite layer being disposed on a lithium manganese oxide (LMO) cathode of the lithium-ion battery, so as to be used as a cathode-electrolyte interphase (CEI).
17. The lithium-based battery of claim 12, wherein the fibrous film is made of a material that is selected from the group consisting of polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN) and pyethylene oxide (PEO).
18. The lithium-based battery of claim 12, further comprises an organic member, and the organic member being made of an oligomer with thermal polymerization property that is selected from the group consisting of monomaleimide, polymaleimide, bismaleimide, polybismaleimide, and copolymer of bismaleimide and monomaleimide.
19. The lithium-based battery of claim 12, wherein the inorganic additive comprises a first material that is selected from the group consisting of Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials.
20. The lithium-based battery of claim 19, wherein the inorganic additive further comprises a second material that is selected from the group consisting of Al, Nb, Ca, Ta, Ga, Zr, and W.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The invention as well as a preferred mode of use and advantages thereof will be best understood by referring to the following detailed description of an illustrative embodiment in conjunction with the accompanying drawings, wherein:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] To more clearly describe a composite layer and a lithium-based battery including the forgoing composite layer disclosed by the present invention, embodiments of the present invention will be described in detail with reference to the attached drawings hereinafter.
First Embodiment
[0028] With reference to
[0029] Herein, it needs to further emphasize that, the lithium-based battery 2 depicted by
[0030] As described in more detail below, the composite layer 1 of the present invention comprises a fibrous film and an inorganic additive, wherein there is a weight ratio of the fibrous film to the inorganic additive, and the weight ratio is in a range between 5:95 and 20:80. In a practicable embodiment, the fibrous film is made of a material selected from the group consisting of polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN) and pyethylene oxide (PEO), and comprises a plurality of polymer fibers. On the other hand, the inorganic additive is a powder of cubic lithium garnet material, and is doped in the plurality of polymer fibers, or is enclosed in each of the plurality of polymer fibers, thereby making the composite layer 1 has a Young's modulus greater than 8 MPa.
[0031] In a practicable embodiment, the powder of cubic lithium garnet material (i.e., the inorganic additive) comprises a first inorganic material and a second inorganic material. In which, the first inorganic material can be Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials. On the other hand, the second inorganic material can be Al, Nb, Ca, Ta, Ga, Zr, or W. For instance, the powder of cubic lithium garnet material (i.e., the inorganic additive) is Li.sub.7La.sub.2.75Ca.sub.0.25Zr.sub.1.75Nb.sub.0.25O.sub.12 (LLCZN) or Li.sub.5.6Ga.sub.0.26La.sub.2.9Zr.sub.1.87Nb.sub.0.05O.sub.12 (LGLZNO). The processing flow for manufacturing the LLCZN comprises following steps: [0032] (1) preparing a powder containing LiNO.sub.3, La(NO.sub.3).sub.3, ZrO(NO.sub.3).sub.2, Ca(NO.sub.3).sub.2, and NbCl.sub.5, and dissolving the powder in a 20 mL deionized (DI) water for obtaining a first solution; [0033] (2) adding a solution of LiNO.sub.3 (with 10% excess) into the first solution, wherein the LiNO.sub.3, so as to obtain a second solution; [0034] (3) adding NbCl.sub.5 into the second solution, and then stirring the second solution under a temperature of 50 C. for 40 minutes, thereby obtaining a third solution; [0035] (4) adding the third solution into a citric acid accommodated in a round-bottomed flask, and then adding ethylene glycol into the round-bottomed flask, so as to make that there is a mole ratio of the ethylene glycol to the citric acid, and the mole ratio is 1:1; [0036] (5) letting a fourth solution obtained from the forgoing step (4) be applied with an oil bath treatment, and constantly stirring the fourth solution in case of a processing temperature being increased from 50 C. to 80 C.; [0037] (6) applying an evaporation process to the fourth solution obtained from the forgoing step (5) for obtaining a transparent gel, and subsequently letting the transparent gel be further heated at 200 C. for 2 hours, thereby obtaining a powder; and [0038] (7) applying a grinding process to the power obtained from the forgoing step (6), and then letting the powder be applied with a thermal treatment (sinter), thereby obtaining a LLCZN powder.
[0039] To complete a fabrication of the composite layer 1 of the present invention, it needs to let a raw material (powder or beads) of PVDF be dissolved in an organic solvent, and then add the LLCZN powder into the organic solvent, thereby obtaining a specific solution. It is worth explaining that, the forgoing organic solvent is prepared after mixing N-methyl-2-pyrrolidone (NMP) and acetone by a ratio of 4:1 (v/v). Moreover, there is a weight ratio of the PVDF to the LLCZN powder, and the weight ratio is in a range between 5:95 and 20:80. For example, content of the PVDF in the specific solution is 16 weight percent (wt %), and the LLCZN powder has content of 84 weight percent (wt %) in the specific solution. As a result, an electro-spinning apparatus is adopted for transforming the specific solution into a plurality of polymer fibers, and the plurality of polymer fibers further form a fibrous film on the copper current collector 24 of the lithium-based battery 2.
Second Embodiment
[0040] In second embodiment, the composite layer 1 of the present invention further comprises a lithium salt, such that the composite layer 1 is characterized by comprising a first part by mass of the fibrous film and the inorganic additive occupy and a second part by mass of the lithium salt, so as to make that there is a ratio between the second part by mass and the first part by mass, and the ratio is in a range from 1:4 to 1:100. Briefly speaking, in second embodiment, the composite layer 1 comprises a fibrous film, an inorganic additive and a lithium salt. In a practicable embodiment, the lithium salt can be LiClO.sub.4, and a ratio of the part by mass of the lithium salt LiClO.sub.4 to the part by mass of the PVDF fibrous film and the LLCZN powder can be calculated to 20%.
[0041] Experiment I
[0042] There are 5 samples divided into a control group and an experimental group in experiment I. With reference to following Table (1), sample No. 1 is an anode free lithium metal battery (AFLMB) integrated with a PVDF fibrous film therein, and is put in the control group. On the other hand, samples No. 2, No. 3, No. 4, and No. 5 are all put in experimental group. As explained in more detail below, samples No. 2 is an AFLMB containing an experimental composite layer that comprises a PVDF fibrous film (80 wt %) and a lithium salt LiClO.sub.4 (20 wt %), and sample No. 3 is an AFLMB containing an experimental composite layer that comprises a PVDF fibrous film (6 wt %) and a LLCZN powder (94 wt %). Moreover, sample No. 4 is an AFLMB containing the first embodiment of the composite layer 1 according to the present invention, and sample No. 5 is an AFLMB containing the second embodiment of the composite layer 1 according to the present invention. Form above descriptions, it should know that the first embodiment of the composite layer 1 of the present invention comprises a PVDF fibrous film (16 wt %) and a LLCZN powder (84 wt %). Moreover, the second embodiment of the composite layer 1 comprises a PVDF fibrous film (16 wt %), a LLCZN powder (84 wt %) and a lithium salt LiClO.sub.4, wherein a ratio of the part by mass of the lithium salt LiClO.sub.4 to the part by mass of the PVDF fibrous film and the LLCZN powder can be calculated to 20%.
TABLE-US-00001 TABLE 1 Samples No. Constitution of sample Control group 1 AFLMB integrated with a PVDF fibrous film. experimental 2 AFLMB containing an experimental composite group layer that comprises a PVDF fibrous film (80 wt %) and a lithium salt LiClO4 (20 wt %) 3 AFLMB containing an experimental composite layer that comprises a PVDF fibrous film (6 wt %) and a LLCZN powder (94 wt %) 4 AFLMB integrated with the first embodiment of the composite layer according to the present invention 5 AFLMB integrated with the second embodiment of the composite layer according to the present invention
[0043] The
[0044] With reference to
Third Embodiment
[0045] In the third embodiment, the composite layer 1 proposed by the present invention is applied in a lithium-ion battery, and is disposed on a lithium manganese oxide (LMO) cathode of the lithium-ion battery, so as to be used as a cathode-electrolyte interphase (CEI). In the third embodiment, the composite layer 1 comprises a fibrous film and an inorganic additive, wherein there is a weight ratio of the fibrous film to the inorganic additive, and the weight ratio being in a range between 5:95 and 20:80.
[0046] As described in more detail below, the fibrous film is made of a material selected from the group consisting of polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN) and pyethylene oxide (PEO), and comprises a plurality of polymer fibers. On the other hand, the inorganic additive is a powder of cubic lithium garnet material, and is doped in the plurality of polymer fibers, or is enclosed in each of the plurality of polymer fibers, thereby making the composite layer 1 has a Young's modulus greater than 8 MPa.
[0047] In a practicable embodiment, the powder of cubic lithium garnet material (i.e., the inorganic additive) comprises a first inorganic material and a second inorganic material. In which, the first inorganic material can be Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials. On the other hand, the second inorganic material can be Al, Nb, Ca, Ta, Ga, Zr, or W. For instance, the powder of cubic lithium garnet material (i.e., the inorganic additive) is Li.sub.7La.sub.2.75Ca.sub.0.25Zr.sub.1.75Nb.sub.0.25O.sub.12 (LLCZN) or Li.sub.5.6Ga.sub.0.26La.sub.2.9Zr.sub.1.87Nb.sub.0.05O.sub.12 (LGLZNO). The processing flow for manufacturing the LLCZN powder has been introduced through above descriptions, such that the material engineers skilled in development and synthesis of cubic lithium garnet material should be able to complete the fabrication of a LGLZNO powder by referring the processing flow of the LLCZN powder.
[0048] To complete the fabrication of the third embodiment of the composite layer 1, it needs to let a raw material (powder or beads) of PVDF be dissolved in an organic solvent, and then add the LGLZNO powder into the organic solvent, thereby obtaining a specific solution. It is worth explaining that, the forgoing organic solvent is prepared after mixing N-methyl-2-pyrrolidone (NMP) and acetone by a ratio of 4:1 (v/v). Moreover, there is a weight ratio of the PVDF to the LGLZNO powder, and the weight ratio is in a range between 5:95 and 20:80. For example, content of the PVDF in the specific solution is 15 weight percent (wt %), and the LGLZNO powder has content of 85 weight percent (wt %) in the specific solution. As a result, an electro-spinning apparatus is adopted for transforming the specific solution into a plurality of polymer fibers, and the plurality of polymer fibers further form the composite layer 1 of the present invention.
[0049] Experiment II
[0050] There are 2 samples divided into a control group and an experimental group in experiment Ii. With reference to following Table (2), sample No. I is a Li-ion battery having a lithium manganese oxide (LMO) cathode, and is put in the control group. On the other hand, sample No. II is also a Li-ion battery having a LMO cathode. It is worth explaining that, sample No. II is further integrated with the third embodiment of the composite layer of the present invention, and is put in the experimental group. Form above descriptions, it should know that the third embodiment of the composite layer of the present invention comprises a PVDF fibrous film (15 wt %) and a LGLZNO powder (85 wt %).
TABLE-US-00002 TABLE 2 Samples No. Constitution of sample Control group I Li-ion battery having a LMO cathode experimental II Li-ion battery having a LMO cathode group and a third embodiment of the composite layer according to the present invention.
[0051] The
Fourth Embodiment
[0052] In the fourth embodiment, the composite layer 1 proposed by the present invention comprises a fibrous film and an inorganic additive, wherein the fibrous film is made of polyethylene oxide (PEO). In other words, PEO is adopted for fabricating a Li-ion transport membrane (i.e., the fibrous film) in the fourth embodiment. More importantly, the PEO fibrous film coating reinforces a thin and robust solid electrolyte interface (SEI) formation via hosting lithium and regulating the inevitable reaction of lithium with electrolyte. On the other hand, the inorganic additive principally comprises a first inorganic material, and the first inorganic material can be Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials.
[0053] For example, the inorganic additive principally comprises lithium salt like LiNO.sub.3 or LiClO.sub.4. To complete the fabrication of the fourth embodiment of the composite layer, it needs to let a raw material (powder or beads) of PEO be dissolved in an organic solvent, and then add the lithium salt into the organic solvent, thereby obtaining a specific solution. It is worth explaining that, there is a weight ratio of the PEO to the lithium salt, and the weight ratio is in a range between 5:95 and 20:80. For example, content of the PEO in the specific solution is 15 weight percent (wt %), and the lithium salt has content of 85 weight percent (wt %) in the specific solution. As a result, an electro-spinning apparatus is adopted for transforming the specific solution into a plurality of polymer fibers for forming the composite layer.
[0054] When implementing the forth embodiment of the composite layer into a lithium-based battery 2, it needs to mix the forgoing specific solution with a electrolyte comprising 1M LiTFSI-DME/DOL and LiNO.sub.3 (2 wt %) so as to for a mixture, and subsequently coat the mixture onto a copper current collector 24 of the lithium-based battery 2. It is worth explaining that, the forgoing 1M LiTFSI-DME/DOL is prepared after dissolving 1M LiTFSI in a solution of DME and DOL, wherein the solution of DME and DOL is prepared after mixing DME and DOL by a ratio of 1:1 (v/v). Moreover, the forgoing LiTFSI is an abbreviation of lithium bis(trifluoromethanesulfonyl)imide, the DME is an abbreviation of dimethoxyethane, and the DOL is an abbreviation of 1,2-dimethoxyethane
Fifth Embodiment
[0055] In the fifth embodiment, the composite layer 1 proposed by the present invention comprises a fibrous film and an inorganic additive, wherein the fibrous film is made of polyacrylonitril (PAN), and the inorganic additive principally comprises a first inorganic material Al.sub.2O.sub.3. PAN is adopted for fabricating a Li-ion transport membrane (i.e., the fibrous film) in the fifth embodiment. More importantly, the PAN fibrous film coating reinforces a thin and robust solid electrolyte interface (SEI) formation via hosting lithium and regulating the inevitable reaction of lithium with electrolyte. To complete the fabrication of the fifth embodiment of the composite layer, it needs to let a raw material (powder or beads) of PAN be dissolved in an organic solvent, and then add the Al.sub.2O.sub.3 powder into the organic solvent, thereby obtaining a specific solution. It is worth explaining that, there is a weight ratio of the PAN to the Al.sub.2O.sub.3 powder, and the weight ratio is in a range between 5:95 and 20:80. For example, content of the PAN in the specific solution is 20 weight percent (wt %), and the Al.sub.2O.sub.3 powder has content of 80 weight percent (wt %) in the specific solution. As a result, an electro-spinning apparatus is adopted for transforming the specific solution into a plurality of polymer fibers, so as to form the composite layer on a copper current collector 24 of the lithium-based battery 2.
Sixth Embodiment
[0056] In the sixth embodiment, the composite layer 1 proposed by the present invention comprises a fibrous film (45 wt %), an inorganic additive (0.01-10 wt %) and an organic material (45-55 wt %). In which, the fibrous film is made of a material, and the material can be polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN) or polyethylene oxide (PEO). Moreover, the inorganic additive comprises a first material, and the first material can be Al.sub.2O.sub.3, LiPF.sub.6, LiFSI, LiTFSI, LiBF.sub.4, LiClO.sub.4, LiNO.sub.3, Li.sub.2C.sub.2O.sub.4, Li.sub.2O.sub.2, Li.sub.3N, LiN.sub.3, and a mixture of two or more of the forgoing materials. On the other hand, the organic material is an oligomer with thermal polymerization property, such as monomaleimide, polymaleimide, bismaleimide, polybismaleimide, and copolymer of bismaleimide and monomaleimide. When implementing the sixth embodiment of the composite layer into a lithium-based battery 2, the composite layer is disposed on a copper current collector 24 of the lithium-based battery 2.
[0057] The above description is made on embodiments of the composite layer according to the present invention. However, the embodiments are not intended to limit scope of the present invention, and all equivalent implementations or alterations within the spirit of the present invention still fall within the scope of the present invention.