Feeding process of chlorine fluoride
10899615 ยท 2021-01-26
Assignee
Inventors
- Yoshinao Takahashi (Tokyo, JP)
- Korehito Kato (Shibukawa, JP)
- Yoshimasa Sakurai (Shibukawa, JP)
- Hiroki Takizawa (Shibukawa, JP)
- Sho Kikuchi (Shibukawa, JP)
- Shinichi Kawaguchi (Shibukawa, JP)
- Yoshihiko Iketani (Shibukawa, JP)
- Yukinobu Shibusawa (Shibukawa, JP)
Cpc classification
B08B5/00
PERFORMING OPERATIONS; TRANSPORTING
B08B9/093
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A chlorine fluoride feeding device and feeding process are provided that can stably generate industrially applicable chlorine fluoride (ClF), control flow rate, and provide continual feed. The feeding process of chlorine fluoride of this invention is a feeding process to feed chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms to a flow-type heat reactor or a plasma reactor, and it can stably generate and safely feed chlorine fluoride for a long time by reacting chlorine fluoride that is difficult to pack at a high pressure, such that an amount that can be packed in a gas container such as a gas cylinder is limited, with two or more types of gas materials that can be packed safely in a gas container by liquefaction, or with such gas material and a solid material.
Claims
1. A feeding process of chlorine fluoride that feeds chlorine fluoride generated by loading a gas that contains ClF.sub.3 and a gas that contains Cl.sub.2 as starting materials into a flow-type reactor, the process comprising: adjusting a flow rate of the gas that contains ClF.sub.3 and the gas that contains Cl.sub.2, which are starting materials, and heating the flow-type reactor to 200 to 400 C. and loading the gas that contains ClF.sub.3 and the gas that contains Cl.sub.2 to the flow-type reactor to generate chlorine fluoride and to adjust a flow rate of generated chlorine fluoride to be fed, wherein the generated chlorine fluoride comprises ClF at 50.000 to 99.999 vol %.
2. The feeding process according to claim 1, wherein the flow-type reactor is at least one type selected from a group consisting of a flow-type heat reactor and a flow-type reactor equipped with a plasma generation device.
3. The feeding process according to claim 1 provided with: a storage mechanism, situated downstream of the reactor, for storing a generated chlorine fluoride by liquefying the generated chlorine fluoride through cooling; a pressure adjustment mechanism, situated further downstream, for adjusting pressure of gas; and a flow rate control mechanism, situated even further downstream, for controlling a gas flow rate, the process comprising: temporarily liquefying the generated chlorine fluoride; and heating the storage mechanism when feeding chlorine fluoride to gasify chlorine fluoride; and feeding chlorine fluoride stably by use of the pressure adjustment mechanism and the flow rate control mechanism.
4. The feeding process according to claim 1, comprising: passivating a surface inside a heat reactor by loading F.sub.2 gas into the heat reactor; reducing pressure of gases from a gas cylinder of the gas that contains ClF.sub.3 and a gas cylinder of the gas that contains Cl.sub.2 by a pressure control mechanism situated immediately downstream of the gas cylinders; controlling the flow rate of the gas that contains ClF.sub.3 and the flow rate of the gas that contains Cl.sub.2; heating the heat reactor to 200 to 400 C. and loading the gas that contains ClF.sub.3 and the gas that contains Cl.sub.2 to the heat reactor to generate chlorine fluoride; controlling pressure in the heat reactor by a pressure adjustment mechanism, situated downstream of the heat reactor; and controlling a feed flow rate of chlorine fluoride.
5. The feeding process according to claim 1, wherein a composition of a generated chlorine fluoride is as follows: ClF at 50.000 to 99.999 vol %, a total amount of halogen molecules represented by X.sub.2 (X=F, Cl, Br, I) at 0.000 to 20.000 vol %, ClF.sub.3 at 0.000 to 20.000 vol %, a total amount of molecules represented by HX (X=F, Cl, Br, I) at 0.000 to 10.000 vol %, and a balance that contains at least one type of O.sub.2, CO.sub.2, N.sub.2.
6. A cleaning process comprising cleaning an inside of a semiconductor manufacturing device by chlorine fluoride fed by the feeding process according to claim 1.
7. An etching process comprising etching a surface of a semiconductor substrate by chlorine fluoride fed by the feeding process according to claim 1.
8. An organic synthesis process that uses chlorine fluoride fed by the feeding process according to claim 1 in an organic synthesis reaction.
9. A fluorinating process comprising subjecting a reaction substrate to a fluorination reaction using chlorine fluoride fed by the feeding process according to claim 1.
10. The feeding process according to claim 1, wherein the flow-type reactor is heated to 200 to 330 C.
11. A feeding process of chlorine fluoride that feeds chlorine fluoride generated by loading a gas that contains chlorine atoms into a heat reactor which is loaded with CoF.sub.3 as a starting material, the process comprising: adjusting a flow rate of the gas that contains chlorine atoms to be loaded to the reactor to adjust a flow rate of the generated chlorine fluoride to be fed, wherein the generated chlorine fluoride comprises ClF at 50.000 to 99.999 vol %.
12. The feeding process according to claim 11 provided with: a storage mechanism, situated downstream of the reactor, for storing a generated chlorine fluoride by liquefying the generated chlorine fluoride through cooling; a pressure adjustment mechanism, situated further downstream, for adjusting pressure of gas; and a flow rate control mechanism, situated even further downstream, for controlling a gas flow rate, the process comprising: temporarily liquefying the generated chlorine fluoride; and heating the storage mechanism when feeding chlorine fluoride to gasify chlorine fluoride; and feeding chlorine fluoride stably by use of the pressure adjustment mechanism and the flow rate control mechanism.
13. The feeding process according to claim 11, wherein the gas that contains chlorine is Cl.sub.2.
14. The feeding process according to claim 11, comprising: passivating a surface inside a heat reactor by loading F.sub.2 gas into the heat reactor; reducing pressure of gas from a gas cylinder of the gas that contains chlorine atoms by a pressure adjustment mechanism situated immediately downstream of the gas cylinder; controlling the flow rate of the gas that contains chlorine atoms; heating the heat reactor to 200 to 400 C. and loading the gas that contains chlorine atoms to the heat reactor to generate chlorine fluoride; controlling pressure in the heat reactor by a pressure adjustment mechanism, situated downstream of the heat reactor; and controlling a feed flow rate of chlorine fluoride.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
DESCRIPTION OF EMBODIMENTS
(6) The feeding process and feeding device of chlorine fluoride according to the present invention are described below.
(7)
(8) Firstly, explained below is the constitution of a chlorine fluoride feeding device shown in
(9) Explained next is the constitution of a chlorine fluoride feeding device shown in
(10) Explained next is the constitution of a chlorine fluoride feeding device shown in
(11) Lastly, explained below is the constitution of a chlorine fluoride feeding device shown in
(12) In the chlorine fluoride feeding device shown in
(13) The material of the feeding device of the present invention is not particularly limited as long as it has corrosion resistance against gas with strong corrosiveness, such as fluorine, and chlorine fluoride, and has a sufficient mechanical strength such that it is not fractured by temperature change or a rapid change in the inside pressure, and includes SUS316, nickel, HASTELLOY, Monel, alumina, alumite, quartz, etc.
(14) In the feeding process using a feeding device of
(15) In the feeding process using a feeding device of
(16) The possible flow rate range for feeding chlorine fluoride in the present invention is not particularly limited, and the flow rate may be adjusted by the flow rate of gas material in the device of
(17) The heat mechanism and plasma generation mechanism provided on the reactors (7, 8) reacting the gas material or the gas material and the solid material in a feeding device of chlorine fluoride of the present invention are not particularly limited as long as the materials react efficiently and chlorine fluoride is stably generated, and the heat mechanism and the plasma generation mechanism may be used in combination. A reaction utilizing optical excitation may also be applied, and providing a light source for optical excitation in addition to the heat mechanism or the plasma generation mechanism enables a more efficient generation of chlorine fluoride.
(18) The storage device (9) in the feeding device of chlorine fluoride of the present invention, having a storage mechanism for storing chlorine fluoride by liquefying it through cooling, is not particularly limited as long as the storage device (9) may cool chlorine fluoride to the boiling point of chlorine fluoride (100 C.) or lower, has a cooling capacity to quantitatively liquefy chlorine fluoride generated by the reactor, and has a temperature adjustment mechanism that can adjust the pressure of chlorine fluoride to 0 MPaG or higher when feeding chlorine fluoride from the storage device (9). When storing chlorine fluoride, it is particularly preferable for the storage device to be filled with liquid nitrogen, or liquid helium, and be cooled to 110 to 190 C. When storing chlorine fluoride, it is particularly preferable to adjust the temperature to 100 to 20 C., and the pressure of chlorine fluoride to 0 to 3 MPaG.
(19) To the feeding device of chlorine fluoride of the present invention may be installed a purifying device filled with an adsorbent that adsorbs hydrogen fluoride or hydrogen chloride to purify chlorine fluoride, and the purifying device is preferably installed downstream of the reactors (7, 8), a section between the reactors (7, 8) and the storage device (9), or a section between the storage device (9) and the pressure control device (10). The adsorbent to fill this purifying device may include NaF, KF. It is also preferable for this purifying device to have a mechanism to recover the absorbable state of the filler by heating when the filler loses its capacity to adsorb hydrogen fluoride.
(20) In the feeding process of chlorine fluoride of the present invention, a gas having the following composition may be obtained.
(21) ClF: 50.000 to 99.999 vol %,
(22) Total amount of a halogen molecule represented by X.sub.2 (XF, Cl, Br, I): 0.000 to 20.000 vol %, particularly 0.0001 to 20.000 vol %,
(23) ClF.sub.3: 0.000 to 20.000 vol %, particularly 0.0001 to 20.000 vol %,
(24) Total amount of a halogen molecule represented by HX (XF, Cl, Br, I): 0.000 to 10.000 vol %, particularly 0.0001 to 10.000 vol %, and
(25) Balance of at least one of O.sub.2, CO.sub.2, N.sub.2.
(26) A more specific procedure for carrying out the feeding process of chlorine fluoride of the present invention is exemplified below.
(27) (Procedure for Generating Chlorine Fluoride)
(28) 1. The F.sub.2 gas cylinder is attached to the device; the inside of the device is evacuated by a pump; then nitrogen is loaded to atmospheric pressure. This operation is performed 10 times to remove remaining air and water from the inside of the device.
(29) 2. The inside of the device is evacuated by a pump; F.sub.2 is loaded to atmospheric pressure and remaining water is removed from the inside of the device; and also passivation is performed by fluorinating the metal surface, which is the device material, and achieving a corrosion resistant state.
3. When F.sub.2 is loaded to atmospheric pressure, the system is left standing for 3 hours or more in that state.
4. The inside of the device is evacuated by a pump, then nitrogen is loaded to atmospheric pressure. The operation is continued 10 times or more and fluorine inside the device is replaced with nitrogen.
5. The F.sub.2 gas cylinder is removed; the material gas cylinder is attached; the piping section opened to the atmosphere is evacuated by a pump; then nitrogen is loaded to atmospheric pressure. This operation is performed 10 times; and air and water diffused inside the device is removed by opening to the atmosphere.
6. The gas cylinder valve of the material gas cylinder is opened; and pressure is reduced by the regulator situated immediately downstream of the gas cylinder.
7. The flow rate of the material gas is controlled by a mass flow controller controlled by a computer. The flow rate of the material gas at this time is preferably a flow rate that generates chlorine fluoride that is at least 1.01 folds the feed amount of chlorine fluoride to be fed.
8. The reactor is heated to a predetermined temperature (200 to 400 C.); two types of material gas are loaded; the gas generated from the outlet of the reactor is analyzed (by gas chromatography or FT-IR); and it is confirmed that chlorine fluoride is in the desired composition.
9. The pressure in the reactor is controlled by a regulator situated downstream of the reactor and a digital regulator controlled by a computer, and the feed flow rate of chlorine fluoride is controlled by a mass flow controller.
EXAMPLES
(30) The present invention is described in more detail below by Examples and Comparative Examples, without being limited thereby.
Example 1
(31) The feed time was measured of chlorine fluoride that was made to flow at 900 sccm using a chlorine fluoride feeding device shown in
(32) When ClF.sub.3 was loaded at 303 sccm and Cl.sub.2 at 303 sccm to the reactor (7) heated to 330 C., chlorine fluoride was fed downstream of 7 at a flow rate of 900 sccm. The flow rate was maintained until the feed of the starting material from the ClF.sub.3 gas cylinder stopped, and the time that the feed of chlorine fluoride was retained at 900 sccm was 578 hours 10 min. The gas components included in chlorine fluoride fed by this process was analyzed, and the result showed the following: ClF at 99.6181 vol %, ClF.sub.3 at 0.0025 vol %, F.sub.2 at 0 vol %, Cl.sub.2 at 0 vol %, HF at 0.0987 vol %, HCl at 0 vol %, O.sub.2 at 0.1401 vol %, N.sub.2 at 0.1389 vol %, and CO.sub.2 at 0.0012 vol %.
Example 2
(33) The feed time was measured of chlorine fluoride that was made to flow at 900 sccm using a chlorine fluoride feeding device shown in
(34) When Cl.sub.2 was loaded at 455 sccm to the reactor (11) heated to 300 C., chlorine fluoride was fed at a flow rate of 900 sccm. The feed was stopped before CoF.sub.3 loaded into the reactor (11) was completely consumed. The time that the feed of chlorine fluoride was retained at 900 sccm was 135 hours 33 min. The gas components included in chlorine fluoride fed by this process was analyzed, and the result showed the following: ClF at 99.3371 vol %, ClF.sub.3 at 0.0465 vol %, F.sub.2 at 0 vol %, Cl.sub.2 at 0 vol %, HF at 0.2057 vol %, HCl at 0 vol %, O.sub.2 at 0.1624 vol %, N.sub.2 at 0.2460 vol %, and CO.sub.2 at 0.0018 vol %.
Example 3
(35) As 1 (a gas container of material gas that contains fluorine atoms) of
(36) To the reactor (7) heated to 300 C. was loaded F.sub.2 at 2000 sccm and Cl.sub.2 at 2000 sccm, and the chlorine fluoride obtained downstream of 7 was collected at 12. The collection was ended when 20 fluorine gas cylinders (equivalent to 28.8 kg) were consumed. Then, the temperature of the pressure container was raised gradually, the pressure inside the container was raised to a suitable pressure, and the collected chlorine fluoride was fed at a flow rate of 900 sccm through a mass flow controller 10 in
Reference Example
(37) To a 47 L SUS gas cylinder collecting 4.2 kg of chlorine fluoride was connected a regulator 13 and a mass flow controller 14 as shown in
(38) The present invention further encompasses the following embodiments.
(39) [1] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms as starting materials into a flow-type heat reactor, the process comprising:
(40) adjusting a flow rate of the gas that contains fluorine atoms and the gas that contains chlorine atoms, which are starting materials, to adjust a flow rate of chlorine fluoride gas to be fed.
(41) [2] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms as starting materials into a flow-type reactor equipped with a plasma generation device, the process comprising:
(42) adjusting a flow rate of the gas that contains fluorine atoms and the gas that contains chlorine atoms, which are starting materials, to adjust a flow rate of chlorine fluoride gas to be fed.
(43) [3] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms as starting materials into a flow-type heat reactor, the process provided with: a storage mechanism, situated downstream of the reactor, for storing a generated chlorine fluoride gas by liquefying the generated chlorine fluoride through cooling; a pressure adjustment mechanism, situated further downstream, for adjusting pressure of gas; and a flow rate control mechanism, situated even further downstream, for controlling a gas flow rate, the process comprising:
(44) temporarily liquefying the generated chlorine fluoride gas; and
(45) heating the storage mechanism while feeding chlorine fluoride to gasify chlorine fluoride; and
(46) feeding chlorine fluoride gas stably by use of the pressure adjustment mechanism and the flow rate control mechanism.
(47) [4] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms as starting materials into a flow-type reactor equipped with a plasma generation device, the process provided with: a storage mechanism, situated downstream of the reactor, for storing a generated chlorine fluoride gas by liquefying the generated chlorine fluoride gas through cooling; a pressure adjustment mechanism, situated further downstream, for adjusting pressure of gas; and a flow rate control mechanism, situated even further downstream, for controlling a gas flow rate, the process comprising:
(48) temporarily liquefying the generated chlorine fluoride gas; and
(49) heating the storage mechanism while feeding chlorine fluoride to gasify chlorine fluoride; and
(50) feeding chlorine fluoride gas stably by use of the pressure adjustment mechanism and the flow rate control mechanism.
(51) [5] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains chlorine atoms into a heat reactor filled with a metal salt that contains fluorine atoms or metal fluorides, which are starting materials, the process comprising:
(52) adjusting a flow rate of the gas that contains chlorine atoms to be loaded to the reactor to adjust the flow rate of the chlorine fluoride gas to be fed.
(53) [6] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains chlorine atoms into a heat reactor filled with a metal salt that contains fluorine atoms or metal fluorides, which are starting materials, the process provided with: a storage mechanism, situated downstream of the reactor, for storing a generated chlorine fluoride by liquefying the generated chlorine fluoride gas through cooling; a pressure adjustment mechanism, situated further downstream, for adjusting pressure of gas; and a flow rate control mechanism, situated even further downstream, for controlling a gas flow rate, the process also comprising:
(54) temporarily liquefying the generated chlorine fluoride gas; and
(55) heating the storage mechanism while feeding chlorine fluoride to gasify chlorine fluoride; and
(56) feeding chlorine fluoride gas stably by use of the pressure adjustment mechanism and the flow rate control mechanism.
(57) [7] The feeding process according to any one of [1] to [4], wherein the gas that contains fluorine atoms, which is a starting material, is a compound represented by XF.sub.n (wherein X is Cl, Br or I, and n is an integer of 3 to 7), and the gas that contains chlorine is at least one type of gas selected from Cl.sub.2, NCl.sub.3, and BCl.sub.3.
[8] The feeding process according to [7], wherein the compound represented by XF.sub.n is at least one type of gas selected from ClF.sub.3, ClF.sub.5, BrF.sub.3, BrF.sub.5, IF.sub.5, and IF.sub.7.
[9] The feeding process according to either [5] or [6], wherein a metal salt that contains fluorine atoms, which is a starting material, is at least one type selected from NaMF.sub.n or KMF.sub.n (wherein M is any metal atom, and n is a positive number larger than 0), or metal fluoride salts in which metal fluoride is represented by MF.sub.n (wherein M is any metal atom, and n is a positive number larger than 0), and the gas that contains chlorine is at least one type of gas selected from Cl.sub.2, NCl.sub.3, BCl.sub.3.
[10] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains fluorine atoms and a gas that contains chlorine atoms as starting materials into a flow-type heat reactor, the process comprising:
(58) passivating a surface inside a heat reactor by loading F.sub.2 gas into the heat reactor;
(59) reducing pressure of gases from a gas cylinder of the gas that contains fluorine atoms and a gas cylinder of the gas that contains chlorine atoms by a pressure control mechanism situated immediately downstream of the gas cylinders;
(60) controlling a flow rate of the gas that contains fluorine atoms and a flow rate of the gas that contains chlorine atoms;
(61) heating the heat reactor to 200 to 400 C. and loading the gas that contains fluorine atoms and the gas that contains chlorine atoms to the heat reactor to generate chlorine fluoride;
(62) controlling pressure in the heat reactor by a pressure adjustment mechanism, situated downstream of the heat reactor; and
(63) controlling a feed flow rate of chlorine fluoride gas.
(64) [11] A feeding process of chlorine fluoride gas that feeds chlorine fluoride generated by loading a gas that contains chlorine atoms into a heat reactor filled with a metal salt that contains fluorine atoms or metal fluorides, which are starting materials, the process comprising:
(65) passivating a surface on an interior of a heat reactor by loading F.sub.2 gas into the heat reactor;
(66) reducing pressure of gas from a gas cylinder of the gas that contains chlorine atoms by a pressure adjustment mechanism situated immediately downstream of the gas cylinder;
(67) controlling a flow rate of the gas that contains chlorine atoms;
(68) heating the heat reactor to 200 to 400 C. and loading the gas that contains chlorine atoms to the heat reactor to generate chlorine fluoride;
(69) controlling pressure in the heat reactor by a pressure adjustment mechanism, situated downstream of the heat reactor; and
(70) controlling a feed flow rate of chlorine fluoride.
(71) [12] The feeding process according to any one of [1] to [11], wherein a composition of a generated chlorine fluoride is as follows: ClF at 50.000 to 99.999 vol %, a total amount of halogen molecules represented by X.sub.2 (XF, Cl, Br, I) at 0.000 to 20.000 vol %, ClF.sub.3 at 0.000 to 20.000 vol %, a total amount of molecules represented by HX (XF, Cl, Br, I) at 0.000 to 10.000 vol %, and a balance that contains at least one type of O.sub.2, CO.sub.2, N.sub.2.
[13] A cleaning process comprising cleaning an inside of a semiconductor manufacturing device by a chlorine fluoride gas fed by the feeding process according to any one of [1] to [11].
[14] An etching process comprising etching a surface of a semiconductor substrate by a chlorine fluoride gas fed by the feeding process according to any one of [1] to [11].
[15] An organic synthesis process that uses chlorine fluoride gas fed by the feeding process according to any one of [1] to [11] in an organic synthesis reaction.
[16] A fluorinating process comprising subjecting a reaction substrate to a fluorination reaction using a chlorine fluoride gas fed by the feeding process according to any one of [1] to [11].