VEHICLE SUCTION SYSTEM
20200406742 ยท 2020-12-31
Assignee
Inventors
- Franck Dhaussy (Margny-les-Compiegne, FR)
- Franck LECRIVAIN (Fresnoy la Riviere, FR)
- Stephane Leonard (Brussels, BE)
- Laurent Duez (Uccle, BE)
Cpc classification
F01N2610/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03243
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03118
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03125
PERFORMING OPERATIONS; TRANSPORTING
F04F5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03138
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention related to a vehicle suction system comprising a compartment (200) for storing an aqueous liquid (L); and a suction line (20) arranged for sucking the aqueous liquid out of the compartment (200); said suction line (20) comprising at least one suction branch and the at least one suction branch being provided with at least two suction orifices (10a, 10b, 10c, 10d) positioned at different positions in the compartment (200); wherein at least one suction orifice is provided with a blocking means (40) configured for blocking at least a part of said suction orifice when the suction orifice is not in the aqueous liquid and for allowing the aqueous liquid to be sucked through the suction orifice when the suction orifice is in the aqueous liquid.
Claims
1. A vehicle suction system comprising: a compartment for storing a liquid (L) which is an aqueous liquid; a suction line arranged for sucking liquid out of the compartment; wherein said suction line comprises at least one suction branch and the at least one suction branch is provided with at least two suction orifices positioned at different positions in the compartment; wherein at least one suction orifice of said at least two suction orifices is provided with a blocking means configured for blocking at least a part of said suction orifice when the suction orifice is not in the liquid and for allowing liquid to be sucked through the suction orifice when the suction orifice is in the liquid.
2. The vehicle suction system according to claim 1, comprising at least two suction branches, both suction branches being preferably provided with at least two suction orifices.
3. The vehicle suction system according to claim 1, wherein the at least two suction orifices comprises two suction orifices at a distance of each other which is larger than 50 mm, more preferable larger than 100 mm.
4. The vehicle suction system according to claim 1, wherein the at least two suction orifices are each provided with a blocking means configured for blocking at least a part of said suction orifice when the suction orifice is not in the liquid and for allowing liquid to be sucked through the suction orifice when the suction orifice is in the liquid.
5. The vehicle suction system according to claim 1, wherein the compartment has a bottom wall, a side wall and top wall, wherein, in the mounted position of the compartment in the vehicle, the bottom wall corresponds with the lowest wall of the compartment; wherein the suction line has a line portion arranged against the bottom wall or at a distance of the bottom wall, said distance being smaller than 5 cm.
6. The vehicle suction system according to claim 1, wherein the suction line is arranged at least partially in the compartment; and/or wherein the suction line is arranged outside the compartment and is provided with a plurality of line connection portions extending through a wall of the compartment and connecting the suction orifices in the compartment with the suction line outside of the compartment.
7. The vehicle suction system according to claim 1, wherein the suction line has a line portion inside the compartment with a length which is larger than 200 mm.
8. The vehicle suction system according to claim 1, wherein the blocking means comprises a floatable flap configured for allowing the aqueous liquid to pass through the suction orifice when the suction orifice is in the aqueous liquid and for blocking at least a part of said suction orifice when the suction orifice is not in the aqueous liquid, for example a pivotally mounted flap configured for being lifted away from the suction orifice when the suction orifice is in the liquid.
9. The vehicle suction system according to claim 1, wherein the blocking means comprises a membrane or a filter configured to allow liquid to pass through the filter or membrane when in the liquid, and to block or limit the passage of air and/or vapours when the filter or membrane is not in the liquid.
10. The vehicle suction system according to claim 1, further comprising a suction line heater configured and arranged for heating at least a portion of the suction line.
11. The vehicle suction system according to claim 10, wherein the suction line heater comprises at least one heater arranged around and/or adjacent a section of the suction line, and can further comprise tubing for circulating engine coolant.
12. The vehicle suction system according to claim 10, further comprising at least one thermal conductive bridge connected between the suction line heater and the suction line to facilitate the heat conduction therebetween.
13. The vehicle suction system according to claim 1, further comprising a pump circuit connected to the suction line and configured for pumping liquid out of the compartment through the suction line.
14. The vehicle suction system according to claim 13, wherein the pump circuit comprises a jet pump and a feed pump unit, said feed pump unit being connected for pumping liquid from another additional compartment to a feed outlet; said feed pump unit being further connected for pumping liquid from said other additional compartment through the feed pump unit, through a pressure inlet of the jet pump to an outlet of the jet pump; said outlet of said jet pump being arranged for returning liquid from the suction inlet and from the pressure inlet to said other additional compartment.
15. The vehicle suction system according to claim 13, wherein the pump circuit comprises a feed pump unit with a feed outlet and with a feed inlet connected to the suction line; wherein optionally the feed pump unit may be provided in another additional compartment.
16. The vehicle suction system according to claim 14, wherein the compartment is a tank, and wherein the other additional compartment is located in the tank.
17. The vehicle suction system according to claim 14, wherein the other additional compartment is a first tank, and the compartment is a second tank.
18. The vehicle suction system according to claim 14, further comprising: an air intake line upstream of a combustion chamber of an internal combustion engine; an injector configured for injecting liquid in the air intake line or in the combustion chamber; a feed line between the feed outlet of the feed pump unit and the injector, for feeding said injector with liquid out of the other additional compartment.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0036] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF EMBODIMENTS
[0048]
[0049] Each suction orifice 10a, 10b, 10c, 10d is provided with a blocking means (not illustrated in
[0050] In the embodiment of
[0051] In order to be able to suck liquid L from various parts of the compartment 200, the suction orifices 10a, 10b, 10c, 10d are preferably arranged at different extremities of the compartment 200, e.g. at or close to different sides, preferably bottom sides of the compartment 200; or in or close to different corners, preferably bottom corners, of the compartment 200. Preferably, the distance between two suction orifices 10a, 10b is at least 50 mm, more preferably at least 100 mm. It is noted that in the schematic illustrations of
[0052] The compartment 200 has a bottom wall 201, a side wall 203 and a top wall 202, wherein, in the mounted position of the compartment 200 in the vehicle, the bottom wall 201 corresponds with the lowest wall of the compartment 200. The suction line 20 has a line portion (in
[0053] In the embodiments of
[0054] Preferably the suction line 20 has a line portion (in the embodiments of
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[0062] Module 400 comprises a feed pump unit 110, a jet pump 300, and a heater 120. Feed pump unit 110 is connected for pumping liquid L from the first compartment 100 to a feed outlet 181. Feed outlet 181 is intended for being connected to a feed line 180 for injecting liquid L by an injector 600, e.g. in an air intake line 710 upstream of a combustion chamber 700 of an internal combustion engine. Alternatively aqueous liquid may be injected directly in combustion chamber 700 of the internal combustion engine. More generally, for the described application, the liquid may be injected anywhere as long as the injection is such that the air injected in combustion chamber 700 is cooled. Feed line 180 extends between feed outlet 181 and injector 600, for feeding injector 600 with liquid out of first compartment 100.
[0063] Jet pump 300 has a suction inlet 310, a pressure inlet 320 and an outlet 330. Feed pump unit 110 is further connected for pumping liquid along a flow path P. The flow path P extends from an inlet 111 of feed pump unit 110 to an outlet 112 of feed pump unit 110 through a line 190 between outlet 112 and pressure inlet 320 of jet pump 300, to outlet 330 of jet pump 300. Suction inlet 310 is connected to a suction line 20 arranged for receiving liquid from the second compartment 200. The suction line 20 is provided with a plurality of suction points 10a, 10b, 10c which may be provided with blocking means as described above. The suction points 10a, 10b, 10c are preferably arranged close to the bottom wall 201 at different positions in the compartment 200.
[0064] Outlet 330 of jet pump 300 is arranged for returning liquid from suction inlet 310 and from pressure inlet 320 to first compartment 100. The vehicle system further comprises a controller 500 configured for controlling feed pump unit 110. Controller 500 may be configured to pump liquid from second compartment 200 to first compartment 100 when the level of the liquid in first compartment 100 is below a predetermined level. Controller 500 is shown mounted on module 400, but the skilled person understands that it may also be located remotely from module 400.
[0065] Heater 120 is configured and arranged for heating at least said flow path P. Heater 120 may be arranged e.g. between feed pump unit 110 and jet pump 300, and/or around feed pump unit 110 and jet pump 300. Preferably heater 120 is arranged either partially or fully inside first compartment 100 or in a wall delimiting first compartment 100.
[0066] A non-return valve 160, typically a check valve, may be included in the flow path P, downstream of the feed pump unit 110, preferably in a line section between the outlet 112 of the feed pump unit 110 and the pressure inlet 320 of the jet pump 300.
[0067] Outlet 112 of feed pump unit 110 is preferably located at the bottom of feed pump unit 110. Further, preferably jet pump 300 is arranged in a line section extending upwardly in module 400, such that the liquid is recirculated upwardly and returned in first compartment 100 at a position which is higher than pump outlet 112, and preferably also higher than pump inlet 111.
[0068] Advantageously, the suction line 20 as shown in
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[0070] Module 400 comprises a feed pump unit 110, a jet pump 300, and optionally also a heater 120 (not shown in
[0071] Suction inlet 310 is connected to a suction line 20 arranged for receiving liquid from second tank 200. The suction line 20 is provided with a plurality of suction points 10a, 10b, 10c, 10d which may be provided with blocking means as described above. The suction points 10a, 10b, 10c, 10d are preferably arranged close to the bottom wall 201 at different positions in the compartment 200.
[0072] Outlet 330 of jet pump 300 is arranged for returning liquid from suction inlet 310 and from pressure inlet 320 to first tank 100. The vehicle system may further comprise a controller (not shown) configured for controlling feed pump unit 110. The controller may be configured to pump liquid from second tank 200 to first tank 100 when the level of the liquid in first tank 100 is below a predetermined level.
[0073] First tank 100 may be positioned in a vehicle at a higher level than second tank 200. In an alternative embodiment first tank 100 and second tank 200 may be positioned at more or less the same height and a filler line 220 may be provided between filler pipe 140 of first tank 100 and second tank 200.
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[0075] The liquid is preferably an aqueous liquid containing at least 90% water, more preferably at least 95% water, and most preferably at least 98% water. The aqueous liquid is e.g. demineralized water. In other embodiments an amount of methanol may be added to the aqueous liquid to lower the freezing point.
[0076] In exemplary embodiments of the invention, preferably, the feed pump unit 110 is configured to be able generate a flow of between 60 and 100 kg/h through the feed line 180. Further, the controller is preferably configured to control pump unit 110 in function of the load of the engine. When the load reaches a predetermined threshold, the feed pump unit 110 is made to pump with a flow speed within a predetermined range.
[0077] Although a gear pump is advantageous for use in exemplary embodiments, also other pumps may be used, e.g. a gerotor pump, a turbine pump, a membrane pump, a piston pump.
[0078] In exemplary embodiments of the invention, the heater 120 may be an electrical heater, e.g. a flexible electrical heater comprising a flexible sheet with integrated electrical tracks. The flexible sheet may comprise two flexible films, wherein at least one electrical track is arranged between the two flexible films. The sheet may be a sheet with a central portion, and at least one flap and/or a plurality of flexible tentacles may extend from the central portion in the tank or on/in the module. Using an electrical heater has the advantage that immediate heater power is available reducing the start-up time at cold temperatures. A supply rate of molten aqueous liquid by the electrical heater may be between 150 and 350 g/h. The electrical heater may be controlled by a controller in function of the engine temperature, in order to heat more when the engine temperature is too low and less when the engine temperature is increasing.
[0079] In exemplary embodiments of the invention a tank 100, 200 may comprise a bottom shell and a top shell. The tank 100, 200 may be made of a plastic material, preferably a polyolefin material, e.g. a material comprising PE or PP.
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[0081] Bottom shell 200a has a bottom wall 201 and a side wall 203a for connection to a top shell (not shown). An opening is arranged in bottom wall 201. In the mounted position of tank, bottom wall 201 corresponds with the lowest face of tank. Module 400 is mounted in the opening in bottom wall 201 of the tank, e.g. by welding or by any other suitable connection means, e.g. using a ring-nut system screwed onto a thread on tank, or using a closure system of the bayonet type.
[0082] Module 400 comprises a feed pump unit 110, a jet pump 300, and a heater 120. Feed pump unit 110 is connected for pumping liquid L from the first compartment 100 to a feed outlet (not shown but may be similar to the embodiment of
[0083] Jet pump 300 has a suction inlet 310, a pressure inlet 320 and an outlet 330. Feed pump unit 110 is further connected for pumping liquid along a flow path extending from an inlet of feed pump unit 110 to an outlet of feed pump unit 110, through jet pump 300, to outlet 330 of jet pump 300. Suction inlet 310 is connected to a suction line 20 arranged for receiving liquid from the second compartment. The suction line 20 is provided with a plurality of suction points 10a, 10b, 10c which may be provided with blocking means as described above. The suction points 10a, 10b, 10c are preferably arranged close to the bottom wall 201 at different positions in the compartment 200.
[0084] The pump outlet (not shown) of feed pump unit 110 is preferably located at the bottom of feed pump unit 110. Further, preferably jet pump 300 extends upwardly in module 400, such that the liquid is recirculated upwardly and returned in first compartment 100 at a position which is higher than the pump outlet, and preferably also higher than the pump inlet.
[0085] Preferably, the first compartment 100 has the shape of a bowl, e.g. a substantially cylindrical bowl. The bowl may have a diameter between 100 mm and 200 mm, e.g. between 120 and 180 mm. The bowl may have a maximum height between 50 and 100 mm, e.g. between 60 mm and 90 mm. The volume of the tank formed by bottom shell 200a and a top shell may be between 5 and 15 liter, e.g. between 8 and 13 liter.
[0086] The feed pump unit 110 may comprise a motor 117 (e.g. a BLDC motor) and a gear pump 115.
[0087] The heater 120 comprises a heated portion which is provided adjacent the inner wall of first compartment 100. The heater is preferably an electrical heater. In the illustrated embodiment the heater 120 comprises a flexible heater portion arranged against the inner wall of the first compartment, preferably along substantially the entire cylindrical inner wall, optionally with flexible tentacles (not shown) extending in and/or around various areas of the first compartment 100. The bowl 100 may be provided with recesses through which the tentacles 123 extend. However, it is also possible to provide non-flexible electrical heating elements (not shown), e.g. PTC heating elements, attached to or integrated in module 400, e.g. attached to the inside and/or the outside of the first compartment, or in wall elements of first compartment 100. A further heater portion (not shown) may be provided at the bottom of the first compartment, below feed pump unit 110.
[0088] The vehicle system of
[0089] The suction line heating system 800 further comprises tubing 800b for circulating engine coolant, wherein preferably the tubing 800b is arranged at a distance which is smaller than 5 cm from a section of the suction line 20, and more preferably directly adjacent to a section of the suction line 20. For example, the tubing 800b may extend over a distance which is larger than 200 mm along a section of the suction line 20.
[0090] It is noted that the suction line heating system 800 may also be solely electrical, or solely based on heating by engine coolant.
[0091] Preferably, the suction line 20 has a length which is larger than 200 mm, more preferably larger than 300 mm, even more preferably larger than 400 mm. Preferably, a distance between a section of the suction line 20 and a bottom wall 201 of the second compartment is smaller than 5 cm, more preferably smaller than 3 cm; wherein preferably a length of said section of the suction line 20 is larger than 200 mm.
[0092] Preferably the suction line 20 is configured to suck liquid in at least three different locations 10a, 10b, 10c in the tank, wherein preferably a distance between the each pair of locations is larger than 20% of the maximum dimension of the compartment 200, e.g. larger than 100 mm.
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[0097] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims.