Optical fibers and optical systems comprising the same
10830943 ยท 2020-11-10
Assignee
Inventors
Cpc classification
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
G02B27/0927
PHYSICS
G02B6/03611
PHYSICS
G02B6/32
PHYSICS
G02B6/02338
PHYSICS
B23K26/0736
PERFORMING OPERATIONS; TRANSPORTING
G02B6/262
PHYSICS
International classification
B23K26/53
PERFORMING OPERATIONS; TRANSPORTING
G02B27/09
PHYSICS
Abstract
An optical fiber for converting a Gaussian laser beam into a Bessel laser beam may include a first segment optically coupled to a second segment with a transition region, the first segment having a first outer diameter greater than a second outer diameter of the second segment. The first segment may include a first core portion with a first cladding portion extending around the first core portion. The second segment may include a second core portion with a second cladding portion extending around the second core portion. The optical fiber may have a non-axisymmetric refractive index profile or may be coupled to an end cap with a non-axisymmetric refractive index profile.
Claims
1. A method for laser processing a transparent workpiece, the method comprising: forming a contour line in the transparent workpiece, the contour line comprising defects in the transparent workpiece, wherein forming the contour line comprises: directing a pulsed laser beam provided by a beam source through either: (a) an optical fiber comprising at least one segment with non-axisymmetric refractive index profile that forms a non-axisymmetric pulsed laser beam, or (b) an optical fiber generating a ring-shaped beam and an end-cap with non-axisymmetric refractive index profile coupled to the optical fiber generating a ring-shaped beam, such that the end-cap forms a non-axisymmetric pulsed laser beam; wherein a portion of the non-axisymmetric pulsed laser beam directed into the transparent workpiece generates an induced absorption within the transparent workpiece, the induced absorption producing a defect within the transparent workpiece, and the portion of the pulsed laser beam directed into the transparent workpiece comprises: a wavelength ; an effective spot size w.sub.o,eff; and a non-axisymmetric beam cross section that comprises a minimum Rayleigh range Z.sub.Rx,min in a cross-sectional x-direction and a minimum Rayleigh range Z.sub.Ry,min in a cross-sectional y-direction, wherein the smaller of Z.sub.Rx,min and Z.sub.Ry,min is greater than
2. The method of claim 1, further comprising translating the transparent workpiece and the non-axisymmetric pulsed laser beam relative to each other along the contour line, thereby laser forming a plurality of defects along the contour line within the transparent workpiece.
3. The method of claim 1, wherein the dimensionless divergence factor F.sub.D comprises a value of from about 50 to about 1500.
4. The method of claim 2, further comprising directing an infrared laser beam onto the transparent workpiece along or near the contour line to separate the transparent workpiece along the contour line.
5. The method of claim 1, wherein the beam source comprises a pulsed beam source that produces pulse bursts with from about 1 pulse per pulse burst to about 30 pulses per pulse burst and a pulse burst energy is from about 100 J to about 600 J per pulse burst.
6. The method of claim 1, wherein the non-axisymmetric beam cross section of the portion of the non-axisymmetric pulsed laser beam directed into the transparent workpiece comprises a long axis with spot size parameter w.sub.o,max and a short axis with spot size parameter w.sub.o,min, wherein w.sub.o,max is longer than w.sub.o,min and an aspect ratio of w.sub.o,max to w.sub.o,min is greater than 1.3.
7. The method of claim 1, further comprising a focusing optical component.
8. The method of claim 7, wherein focusing optical component is a lens with at least one convex surface.
9. The method of claim 1 further comprising an aspheric optical element, wherein the aspheric optical element is a refractive axicon, a reflective axicon, waxicon, negative axicon, a spatial light modulator, a diffractive optic, or a cubically shaped optical element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(51) The term Gaussian laser beam, as used herein, refers to a beam of monochromatic electromagnetic radiation that has a Gaussian intensity profile (Gaussian profile) and whose transverse magnetic and electric field amplitude profiles are given by a Gaussian function. The Gaussian laser beam may be axisymmetric or non-axisymmetric, i.e., the Gaussian laser beam may have an axisymmetric beam cross section or a non-axisymmetric beam cross section that forms a non-axisymmetric beam spot with a long axis and a short axis. The term Bessel laser beam, as used herein, refers to a beam of monochromatic electromagnetic radiation with an amplitude (profile) described by a Bessel function of the first kind. The Bessel laser beam, or the Gauss-Bessel beam may be axisymmetric or non-axisymmetric, i.e., the Bessel laser or the Gauss-Bessel beam may have an axisymmetric beam cross section or a non-axisymmetric beam cross section that forms a non-axisymmetric beam spot with a long axis and a short axis. The term hybrid Gauss-Bessel laser beam (or hybrid Gauss-Bessel laser beam) as used herein, refers to a beam of electromagnetic radiation that has a combination of a Gaussian profile and a Bessel profile.
(52) The term diffraction-free beam, as used herein, refers to non-diffracting and quasi non-diffracting beams, such as, for example Bessel beams.
(53) The terms micrometers, microns and m are used interchangeably herein.
(54) The term transparent workpiece, as used herein, means a workpiece formed from glass, glass-ceramic, sapphire or other material which is transparent, where the term transparent, as used herein, means that the material has an optical absorption of less than about 20% per mm of material depth, such as less than about 10% per mm of material depth for the specified pulsed laser wavelength, or such as less than about 1% per mm of material depth for the specified pulsed laser wavelength. According to one or more embodiments, the transparent workpiece may have a thickness of from about 50 microns to about 10 mm (such as, for example, from about 100 microns to about 5 mm, or from about 0.5 mm to about 3 mm).
(55) The following terminology will be used in conjunction with the optical fibers described herein.
(56) The term refractive index profile or relative refractive index profile, as used herein, is the relationship between the refractive index or the relative refractive index and the radius R (or r) of the fiber.
(57) The term relative refractive index, as used herein, is defined as:
(58)
where is n(r) is the refractive index at radius r (or R) of the optical fiber, unless otherwise specified, and r=0 corresponds to the axial centerline of the fiber. The relative refractive index is defined at 1550 nm unless otherwise specified. In the embodiments described herein, the reference index n.sub.REF is the refractive index of the outer cladding. As used herein, the relative refractive index is represented by and its values are given in units of %, unless otherwise specified. In cases where the refractive index of a region is less than the reference index n.sub.REF, the relative index percent is negative and is referred to as having a depressed region, a depressed-index, or a low-index. In cases where the refractive index of a region is greater than the reference index n.sub.REF, the relative index percent is positive and the region can be said to be raised or to have a positive index.
(59) Unless otherwise specified, the characters R, T, and V are used in reference to the radius, radial thickness and volume (described below), respectively, for the first segment of the optical fiber and the characters r, t and v are used in reference to the radius, radial thickness and volume, respectively, for the second segment of the optical fiber. The subscript CH refers to the channel in the first segment of the optical fiber. The subscripts AC and ac refer to the annular core region in the first segment and the second segment, respectively, of the optical fiber. The subscripts C and c refer to the core portion in the first segment and the second segment, respectively, of the optical fiber. The subscripts CL and cl refer to the cladding portion in the first segment and the second segment, respectively, of the optical fiber. The subscripts OCL and ocl refer to the outer cladding portion in the first segment and the second segment, respectively, of the optical fiber. The subscripts ICL and icl refer to the inner cladding portion in the first segment and the second segment, respectively, of the optical fiber. The subscripts LIT and lit refer to the low-index trench in the first segment and the second segment, respectively, of the optical fiber. The subscripts LIC and lic refer to the low-index core region in the first segment and the second segment, respectively, of the optical fiber. The subscripts CC and cc refer to the central core region in the first segment and the second segment, respectively, of the optical fiber.
(60) The term trench, as used herein, refers to a region of the optical fiber that is, in radial cross section, surrounded by regions having relatively higher refractive indexes.
(61) The term up-dopant, as used herein, refers to a dopant which raises the refractive index of glass relative to pure, undoped silica glass (SiO.sub.2). The term down-dopant, as used herein, is a dopant which has a propensity to lower the refractive index of glass relative to pure, undoped SiO.sub.2. An up-dopant may be present in a region of an optical fiber having a negative relative refractive index when accompanied by one or more other dopants which are not up-dopants (e.g., down-dopants). Likewise, one or more other dopants which are not up-dopants may be present in a region of an optical fiber having a positive relative refractive index. A down-dopant may be present in a region of an optical fiber having a positive relative refractive index when accompanied by one or more other dopants which are not down-dopants (e.g., up-dopants). Likewise, one or more other dopants which are not down-dopants may be present in a region of an optical fiber having a negative relative refractive index.
(62) The optical fibers described herein may be utilized to convert a conventional Gaussian laser beam into a non-diffracting beam or a weakly diffracting beam, for example into a Bessel laser beam or a Gauss-Bessel beam. More specifically, a Bessel beam or a Gauss-Bessel beam is one form of a non-diffracting beam or a weakly diffracting beam (also referred to herein quasi-non-diffracting beam), i.e., a beam having low beam divergence as mathematically defined below. A focused non-diffracting beam or a quasi-non-diffracting beam forms a laser focal line. The formation of the laser focal line is described also in a greater detail below. As described herein, the resultant laser focal line may be utilize to process transparent workpieces (e.g., to make damage areas, holes, or to cut such workpieces into different or separate parts,
(63) It should be noted that measuring the asymmetry in a quasi-non-diffracting beam cannot be done as simply as measuring the asymmetry of a more traditional Gaussian beam. For instance, quasi non-diffracting beams typically have transverse profiles that are oscillatory, as compared to Gaussian beams, which decay monotonically. The diameter of a Gaussian beam is typically defined by a 1/e.sup.2 drop in intensity. In contrast, the intensity of a quasi-non-diffracting beam can fluctuate above and below a 1/e.sup.2 intensity threshold multiple times as a function of radial distance. Thus, defining the size of even a radially symmetric quasi-non-diffracting beam can be challenging.
(64) Moreover, while asymmetric Gaussian beams are known in the art, they are most often discussed as being single spots, where the Gaussian beam may have a larger diameter in the x-direction than in the y-direction, for example. However, for quasi-non-diffracting beams, the cross section of the beam may not have a single monotonically decaying core or spot. In such a situation, the long or short cross sectional axes of the beam are not readily apparent, which makes defining how to measure the asymmetry of a non-diffracting or a quasi-non-diffracting beam even more difficult.
(65) While not intending to be limited by theory, it is with the above motivation that the following discussion is made to define both a quasi-non-diffracting beam and methods of measuring the asymmetry of a quasi-non-diffracting beam. This discussion is broadly applicable to all forms of laser beams, whether they are simple low-order Gaussian beams with monotonic intensity profiles or more complex quasi non-diffracting beams that project multiple spots or behave in an oscillatory manner. In the case of Gaussian beams, the results will reduce to more simple forms that are familiar from the Gaussian beam literature for defining spots size and Rayleigh range.
(66) Laser beam divergence refers to the rate of enlargement of the beam cross section in the direction of beam propagation (i.e., the Z direction). As used herein, the phrase beam cross section refers to the cross section of the laser beam along a plane perpendicular to the direction of propagation of the laser beam, for example, along the X-Y plane. One example of the beam cross section discussed herein is the beam spot of the focused laser beam (e.g., the non-axisymmetric beam spot) formed by the optical fiber (described below) in conjunction with at least one focusing element or focusing surface, on a surface situated in X-Y plane (the beam spot corresponding to the X-Y cross-section of the laser beam focal line). The intensity distribution of the laser beam in a cross-sectional plane may be referred to as a cross-sectional intensity distribution.
(67) Diffraction is one factor that leads to divergence of laser beams. Other factors include focusing or defocusing caused by the optical systems through which laser beams propagate, or refraction and scattering at interfaces. Laser beams 12 provided by an optical fibers 100, 200, 300, 100, 200, 300 described herein and focused to form a laser focal line 13 may have a small, non-axisymmetric beam spots 14 (small non-axisymmetric X-Y beam cross-section) with low divergence and weak diffraction. (See, for example
(68) The spatial coordinates of the centroid of the intensity profile of the laser beam 12 having a time-averaged intensity profile I(x, y, z) are given by the following expressions:
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(70) These are also known as the first moments of the Wigner distribution and are described in Section 3.5 of ISO 11146-2:2005(E). Their measurement is described in Section 7 of ISO 11146-2:2005(E).
(71) Variance is a measure of the width, in the cross-sectional (X-Y) plane, of the intensity distribution of the laser beam 12 as a function of position z in the direction of beam propagation.
(72) For an arbitrary laser beam, variance in the X-direction may differ from variance in the Y-direction. We let .sub.x.sup.2 (z) and .sub.y.sup.2(z) represent the variances in the X-direction and Y-direction, respectively. Of particular interest are the variances in the near field and far field limits. We let .sub.0x.sup.2(z) and .sub.0y.sup.2(z) represent variances in the X-direction and Y-direction, respectively, in the near field limit, and we let .sub.x.sup.2(z) and .sub.y.sup.2(z) represent variances in the X-direction and Y-direction, respectively, in the far field limit. For a laser beam having a time-averaged intensity profile I(x, y, z) with Fourier transform (v.sub.x, v.sub.y) (where v.sub.x and v.sub.y are spatial frequencies in the X-direction and Y-direction, respectively), the near field and far field variances in the x-direction and y-direction are given by the following expressions:
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(74) The variance quantities .sub.0x.sup.2(z), .sub.0y.sup.2(z), .sub.x.sup.2, and .sub.y.sup.2 are also known as the diagonal elements of the Wigner distribution (see ISO 11146-2:2005(E)). These variances can be quantified for an experimental laser beam using the measurement techniques described in Section 7 of ISO 11146-2:2005(E). In brief, the measurement uses a linear unsaturated pixelated detector to measure I(x, y) over a finite spatial region that approximates the infinite integration area of the integral equations which define the variances and the centroid coordinates. The appropriate extent of the measurement area, background subtraction and the detector pixel resolution are determined by the convergence of an iterative measurement procedure described in Section 7 of ISO 11146-2:2005(E). The numerical values of the expressions given by equations 1-6 are calculated numerically from the array of intensity values as measured by the pixelated detector.
(75) Through the Fourier transform relationship between the transverse amplitude profile (x, y, z) for an arbitrary optical beam (where I(x, y, z)|(x, y, z)|.sup.2) and the spatial-frequency distribution {tilde over (P)}(v.sub.x, v.sub.y, z) for an arbitrary optical beam (where (v.sub.x, v.sub.y)|{tilde over (P)}(v.sub.x, v.sub.y, z)|.sup.2), it can be shown that:
.sub.x.sup.2(z)=.sub.0x.sup.2(z.sub.0x)+.sup.2.sub.x.sup.2(zz.sub.0x).sup.2(7)
.sub.y.sup.2(z)=.sub.0y.sup.2(z.sub.0y)+.sup.2.sub.y.sup.2(zz.sub.0y).sup.2(8)
(76) In equations (7) and (8), .sub.0x.sup.2(z.sub.0x) and .sub.0y.sup.2(z.sub.0y) are minimum values of .sub.0x.sup.2(z) and .sub.0y.sup.2(z), which occur at waist positions z.sub.0x and z.sub.0y in the x-direction and y-direction, respectively, and is the wavelength of the beam. Equations (7) and (8) indicate that .sub.x.sup.2(z) and .sub.y.sup.2(z) increase quadratically with z in either direction from the minimum values associated with the waist position of the beam. In Gaussian beam that is rotationally symmetric around the beam propagation axis Z, .sub.0x.sup.2(z)=.sub.0y.sup.2(z), and the waist position z.sub.0x=z.sub.0y.
(77) Equations (7) and (8) can be rewritten in terms of a beam propagation factor M.sup.2, where separate beam propagations factors M.sub.x.sup.2 and M.sub.y.sup.2 for the x-direction and the y-direction are defined as:
M.sub.x.sup.24.sub.0x.sub.x(9)
M.sub.y.sup.24.sub.0y.sub.y(10)
(78) Rearrangement of Equations (9) and (10) and substitution into Equations (7) and (8) yields:
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which can be rewritten as:
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where the Rayleigh ranges Z.sub.Rx and Z.sub.Ry in the x-direction and y-direction, respectively, are given by:
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(82) If the laser beam is rotationally symmetric around the beam propagation axis the Rayleigh ranges are equali.e., Z.sub.Rx=Z.sub.Ry. If the laser beam is not rotationally symmetric around the beam propagation axis, then the Rayleigh ranges Z.sub.Rx and Z.sub.Ry are not equal, i.e., Z.sub.RxZ.sub.Ry.
(83) The Rayleigh range corresponds to the distance (relative to the position of the beam waist as defined in Section 3.12 of ISO 11146-1:2005(E)) over which the variance of the laser beam doubles (relative to the variance at the position of the beam waist) and is a measure of the divergence of the cross sectional area of the laser beam. The Rayleigh range can also be observed as the distance along the beam axis at which the optical intensity decays to one half of its value observed at the beam waist location (location of maximum intensity). Laser beams with large Rayleigh ranges have low divergence and expand more slowly with distance in the direction of propagation than laser beams with small Rayleigh ranges.
(84) The formulas above can be applied to any laser beam (not just Gaussian beams) by using the intensity profile I(x, y, z) that describes the laser beam. In the case of the TEM.sub.00 mode of a Gaussian beam, the intensity profile is given by:
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where w.sub.o is the radius (defined as the radius at which beam intensity decreases to 1/e.sup.2 of the peak beam intensity of the beam at a beam waist position z.sub.0. From Equation (17) and the above formulas, we obtain the following results for a TEM.sub.00 Gaussian beam:
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(87) As stated above, if the laser beam is rotationally symmetric around the beam propagation axis the Rayleigh range Z.sub.R=Z.sub.Rx=Z.sub.Ry. Also, it is further noted that for typical rotationally symmetric Gaussian beams, M.sup.2=M.sub.x.sup.2=M.sub.y.sup.2=1.
(88) Beam cross section is characterized by shape and dimensions. As stated previously, it may be desired to produce a beam spot that is a non-axisymmetric beam spot 14. Example non-axisymmetric cross sections include elliptical beam cross sections. The dimensions of the beam cross section are characterized by a spot size of the beam. For example, for a Gaussian beam, spot size is frequently defined as the radial extent at which the intensity of the beam decreases to 1/e.sup.2 of its maximum value, denoted in Equation (17) as w.sub.0. The maximum intensity of a Gaussian beam occurs at the center (x=0 and y=0 (Cartesian) or r=0 (cylindrical)) of the intensity distribution and radial extent used to determine spot size is measured relative to the center.
(89) Beams with axisymmetric (i.e. rotationally symmetric around the beam propagation axis Z) cross sections can be characterized by a single dimension or spot size that is measured at the beam waist location as specified in Section 3.12 of ISO 11146-1:2005(E). For a Gaussian beam, Equation (17) shows that spot size is equal to w.sub.o, which from Equation (18) corresponds to 2.sub.0x or 2.sub.0y. For an axisymmetric (circularly symmetric) Gaussian beams .sub.0x=.sub.0y.
(90) Spot size can be similarly defined for non-axisymmetric beam cross sections where, unlike an axisymmetric beam, .sub.0x.sub.0y. As a result, it is necessary to characterize the cross-sectional dimensions of a non-axisymmetric beam with two spot size parameters: w.sub.ox and w.sub.oy in the x-direction and y-direction, respectively, where
w.sub.ox=2.sub.0x(25)
w.sub.oy=2.sub.0y(26)
(91) The lack of axial (i.e. arbitrary rotation angle) symmetry for a non-axisymmetric beam means that the results of a calculation of values of .sub.0x and .sub.0y will depend on the choice of orientation of the x-axis and y-axis. For example, in some embodiments, the x-axis may be the long axis 16 of the non-axisymmetric beam spot 14 and the y-axis may be the short axis 15. In other embodiments, the x-axis may be the short axis 15 and the y-axis may be the long axis 16. ISO 11146-1:2005(E) refers to these reference axes as the principal axes of the power density distribution (Section 3.3-3.5) and in the following discussion we will assume that the x and y axes are aligned with these principal axes. Further, an angle about which the x-axis and y-axis may be rotated in the cross-sectional plane (e.g., an angle of the x-axis and y-axis relative to reference positions for the x-axis and y-axis, respectively) may be used to define minimum (w.sub.o,min) and maximum values (w.sub.o,max) of the spot size parameters for a non-axisymmetric beam:
w.sub.o,min=2.sub.0,min(27)
w.sub.o,max=2.sub.0,max(28)
where 2.sub.0,min=2.sub.0x(.sub.min,x)=2.sub.0y(.sub.min,y) and 2.sub.0,max=2.sub.0x(.sub.max,x)=2.sub.0y(.sub.max,y) The magnitude of the axial asymmetry of the beam cross section can be quantified by the aspect ratio, where the aspect ratio is defined as the ratio of w.sub.o,max to w.sub.o,min. An axisymmetric beam cross section has an aspect ratio of 1.0, while elliptical and other non-axisymmetric beam cross sections have aspect ratios greater than 1.0, for example, greater than 1.1, greater than 1.2, greater than 1.3, greater than 1.4, greater than 1.5, greater than 1.6, greater than 1.7, greater than 1.8, greater than 1.9, greater than 2.0, or the like.
(92) Aspect ratio
(93)
of the beam cross section of the pulsed laser beam 12 (e.g., aspect ratios of the non-axisymmetric beam spot 14 produced by the optical fibers 100, 200, 300, 100, 200, 300 described herein (either by the optical fiber(s) alone, or by the optical fiber(s) in conjunction with other optical components) may be greater than 1.1, greater than 1.3, greater than 1.5, greater than 2.0, greater than 2.5, greater than 3.0, greater than 3.5, greater than 4.0, greater than 5.0, greater than 7.5, greater than 10.0, in the range from 1.1 to 20.0, in the range from 1.2 to 15.0, in the range from 1.3 to 10.0, in the range from 1.3 to 7.5, in the range from 1.3 to 5.0, in the range from 1.5 to 7.5, in the range from 1.5 to 5.0, in the range from 1.5 to 3.0, in the range from 1.75 to 5.0, in the range from 2.0 to 4.0, or the like. To achieve low divergence of the laser beam, it is desirable to control or optimize the intensity distribution of the laser beam produced by the optical fiber 100, 200, 300, 100, 200, 300 so as to reduce diffraction. The laser beams produced by the optical fibers 100, 200, 300, 100, 200, 300 described herein be non-diffracting or weakly diffracting and include Bessel beams, Gauss-Bessel beams forming the focal line(s) 13, and may be focused to small spot sizes. Such spot sizes of the beam spots 14 are, for example, in the range of microns, for example with a cross-sectional distance of the focused laser beam (i.e., the spot width) being about 0.5-10 microns, 0.5-5 microns, 0.5-3 microns, 1-5 microns or about 1-10 microns).
(94) As noted above, laser beam divergence can be characterized by the Rayleigh range. Low divergence correlates with large values of the Rayleigh range and weak diffraction of the laser beam.
(95) For symmetric beams, Rayleigh range is the same in the X-direction and Y-direction and is expressed, for a beam with a Gaussian intensity distribution, by Equation (22) or Equation (23). For axisymmetric beams, the Rayleigh ranges Z.sub.Rx and Z.sub.Ry are equal. For non-axisymmetric beams, the Rayleigh ranges Z.sub.Rx and Z.sub.Ry are unequal. Equations (15) and (16) indicate that Z.sub.Rx and Z.sub.Ry depend on .sub.0x and .sub.0y, respectively, and above we noted that the values of .sub.0x and .sub.0y depend on the orientation of the X-axis and Y-axis. For non-axisymmetric beams the values of Z.sub.Rx and Z.sub.Ry will accordingly vary, and each will have a minimum value and a maximum value that correspond to the principal axes, with the minimum value of Z.sub.Rx being denoted as Z.sub.Rx,min and the minimum value of of Z.sub.Ry being denoted Z.sub.Ry,min. The formulas that characterize the Rayleigh ranges of Gaussian beam (Equation (22) or Equation (23)), for an arbitrary beam profile Z.sub.Rx,min and Z.sub.Ry,min can be shown to be given by
(96)
(97) It is noted that for an axially symmetric Gaussian beams Z.sub.R,min=Z.sub.Rx,min=Z.sub.Ry,min.
(98) Since divergence of the laser beam occurs over a shorter distance in the direction having the smallest Rayleigh range, the intensity distribution of the laser is preferably controlled so that the minimum values of Z.sub.Rx and/or Z.sub.Ry are as large as possible. Since the minimum value Z.sub.Rx,min of Z.sub.Rx and the minimum value Z.sub.Ry,min Of Z.sub.Ry differ for a non-axisymmetric beam, according to the exemplary embodiments described herein a laser beam with an intensity distribution may be produced with the smaller of Z.sub.Rx,min and Z.sub.Ry,min as large as possible. In other exemplary embodiments the laser beam may have smaller of Z.sub.Ry,min and Z.sub.Rx,min as large as possible.
(99) In different embodiments, the smaller of Z.sub.Rx,min and Z.sub.Ry,min is greater than or equal to 50 m, greater than or equal to 100 m, greater than or equal to 200 m, greater than or equal to 300 m, greater than or equal to 500 m, greater than or equal to 1 mm, greater than or equal to 2 mm, greater than or equal to 3 mm, greater than or equal to 5 mm, in the range from 50 m to 20 mm, in the range from 50 m to 10 mm, in the range from 100 m to 5 mm, in the range from 200 m to 4 mm, in the range from 300 m to 2 mm, or the like.
(100) According to the embodiments described herein, the non-axisymmetric laser beam 12 forms a non-axisymmetric spot on a workpiece 160 (e.g., glass, glass-ceramic, sapphire, etc.) and creates damage regions (defects 172) within the workpiece 160. (See
(101) The Rayleigh range of the laser beam used to form damage regions may be greater than the Rayleigh range of a Gaussian beam having the same wavelength. Accordingly, the ratio of the smaller of Z.sub.Rx,min and Z.sub.Ry,min to the Rayleigh range Z.sub.R of a Gaussian beam (as specified in either of Equations (22) or (23)), at a common wavelength , may be greater than or equal to 2, greater than or equal to 5, greater than or equal to 10, greater than or equal to 25, greater than or equal to 50, greater than or equal to 100, greater than or equal to 250, greater than or equal to 500, greater than or equal to 1000, in the range from 2 to 1500, in the range from 5 to 1250, in the range from 10 to 1000, in the range from 25 to 1000, in the range from 100 to 1000, or the like.
(102) Non-diffracting or quasi non-diffracting beams generally have complicated intensity profiles, such as those that decrease non-monotonically vs. radius. By analogy to a Gaussian beam, an effective spot size W.sub.o,eff can be defined for non-axisymmetric beams as the shortest radial distance, in any direction, from the radial position of the maximum intensity (r=0) at which the intensity decreases to 1/e.sup.2 of the maximum intensity. A criterion for Rayleigh range based on the effective spot size w.sub.o,eff can be specified non-diffracting or quasi non-diffracting beams for forming damage regions, as follows:
(103)
where F.sub.D is a dimensionless divergence factor having a value of at least 10, at least 50, at least 100, at least 250, at least 500, at least 1000, in the range from 10 to 2000, in the range from 50 to 1500, in the range from 100 to 1000. By comparing Equation (31) to Equation (22) or (23), one can see that for a non-diffracting or quasi non-diffracting beam the distance, Smaller of Z.sub.Rx,min, Z.sub.Ry,min in Equation (31), over which the effective beam size doubles, is F.sub.D times the distance expected if a typical Gaussian beam profile were used.
(104) The dimensionless divergence factor F.sub.D provides a criterion for determining whether or not a laser beam is quasi-non-diffracting. As used herein, a laser beam is considered quasi-non-diffracting if the characteristics of the laser beam satisfy Equation (31) with a value of F.sub.D10. As the value of F.sub.D increases, the laser beam approaches a more nearly perfectly non-diffracting state. According to some embodiments F.sub.D10, for example F.sub.D20, F.sub.D50, F.sub.D100, F.sub.D200, F.sub.D300, F.sub.D400, F.sub.D500 or F.sub.D1000. For example, in some embodiments 10000F.sub.D10, or 1500F.sub.D50.
(105) Beams with Gaussian intensity profiles when focused to small enough spot sizes (such as spot sizes in the range of microns, such as about 1-5 microns or about 1-10 microns are highly diffracting and diverge significantly over short propagation distances. To achieve low divergence, it is desirable to control or optimize the intensity distribution of the laser beam to reduce diffraction. Laser beams may be non-diffracting or quasi non-diffracting such as, for example Bessel beams or Gauss-Bessel beams.
(106) Reference will now be made in detail to embodiments of optical fibers and laser delivery systems comprising the same, examples of which are illustrated in the accompanying drawings.
(107) According to one or more embodiments, the present disclosure provides methods for processing workpieces. As used herein, laser processing may include forming contour lines in workpieces, separating workpieces, or combinations thereof. Transparent workpieces 160 may comprise glass workpieces formed from glass compositions, such as borosilicate glass, soda-lime glass, aluminosilicate glass, alkali aluminosilicate, alkaline earth aluminosilicate glass, alkaline earth boro-aluminosilicate glass, fused silica, or crystalline materials such as sapphire, silicon, gallium arsenide, or combinations thereof. In some embodiments, the glass may be ion-exchangeable, such that the glass composition can undergo ion-exchange for mechanical strengthening before or after laser processing the transparent workpiece. For example, the transparent workpiece may comprise ion exchanged and ion exchangeable glass, such as Corning Gorilla Glass available from Corning Incorporated of Corning, N.Y. (e.g., code 2318, code 2319, and code 2320). Further, these ion exchanged glasses may have coefficients of thermal expansion (CTE) of from about 6 ppm/ C. to about 10 ppm/ C. In some embodiments, the glass composition of the transparent workpiece may include greater than about 1.0 mol. % boron and/or compounds containing boron, including, without limitation, B.sub.2O.sub.3. In another embodiment, the glass compositions from which the transparent workpieces are formed include less than or equal to about 1.0 mol. % of oxides of boron and/or compounds containing boron. Moreover, the transparent workpiece may comprise other components which are transparent to the wavelength of the laser, for example, crystals such as sapphire or zinc selenide.
(108) Some transparent workpieces may be utilized as display and/or TFT (thin film transistor) substrates. Some examples of such glasses or glass compositions suitable for display or TFT use are EAGLE XG, CONTEGO, and CORNING LOTUS available from Corning Incorporated of Corning, N.Y. The alkaline earth boro-aluminosilicate glass compositions may be formulated to be suitable for use as substrates for electronic applications including, without limitation, substrates for TFTs. The glass compositions used in conjunction with TFTs typically have CTEs similar to that of silicon (such as less than 510.sup.6/K, or even less than 410.sup.6/K, for example, approximately 310.sup.6/K, or about 2.510.sup.6/K to about 3.510.sup.6/K), and have low levels of alkali within the glass. Low levels of alkali (e.g., trace amounts of about 0 wt. % to 2 wt. %, such as less than 1 wt. %, for example, less than 0.5 wt. %) may be used in TFT applications because alkali dopants, under some conditions, leach out of glass and contaminate or poison the TFTs, possibly rendering the TFTs inoperable. According to embodiments, the laser cutting processes described herein may be used to separate transparent workpieces in a controlled fashion with negligible debris, minimum defects, and low subsurface damage to the edges, preserving workpiece integrity and strength.
(109) The phrase contour line, as used herein, denotes a line (e.g., a line, a curve, etc.) formed along a desired line of separation on the surface of a transparent workpiece along which a transparent workpiece will be separated into multiple portions upon exposure to the appropriate processing conditions. The contour line generally consists of one or more defects introduced into the transparent workpiece using various techniques. As used herein, a defect may include an area of modified material (relative to the bulk material), void space, scratch, flaw, hole, or other deformities in the transparent workpiece which enables separation by additional processing, such as by infrared laser processing, mechanical stress, or other separation processes. Moreover, each defect may comprise a central defect region and one or more radial arms extending outward from the central defect region along an imaging surface of the transparent workpiece. As used herein the imaging surface of the transparent workpiece is the surface of the transparent workpiece at which the pulsed laser beam initially contacts the transparent workpiece. As described in more detail below, the radial length of the one or more radial arms may be controlled by the shape of a beam spot projected onto the transparent workpiece by a pulsed laser beam. As one example, a pulsed laser beam comprising a non-axisymmetric beam spot generally comprising a long axis and a short axis may irradiate the imaging plane of the transparent workpiece to generate defects that comprise a central defect region formed at the intersection of the long axis and the short axis of the non-axisymmetric beam spot and one or more radial arms formed in the direction of the long axis of the non-axisymmetric beam spot.
(110) A transparent workpiece, such as a glass substrate or the like, may be separated into multiple portions by first forming a contour line on the surface of the workpiece and, thereafter, heating, for example, using an infrared laser, the surface of the workpiece on the contour line to create stresses in the workpiece, such as thermal stresses. The stresses ultimately lead to the spontaneous separation of the workpiece along the contour line. Further, when each defect is formed using a pulsed laser beam having a non-axisymmetric beam spot oriented such that the long axis of the beam axis extends along the desired line of separation, crack propagation caused by stressing defects in the transparent workpiece along the contour line may extend in the desired line of separation. Forming defects having radial arms that extend in the direction of the desired line of separation may allow the defects to be spaced apart at larger spacing distances than defects having randomly extending radial arms or no radial arms, without damage to the edges of the separated transparent workpieces where the contour line existed prior to separation. Moreover, forming defects having radial arms that extend in the direction of the desired line of separation allows crack propagation to be generated by less stress, e.g., less energy, such as thermal energy, applied to the workpiece, limiting damage to the edges of the separated transparent workpieces where the contour line existed prior to separation. In contrast, when defects include randomly extending radial arms or no radial arms, cracks may propagate from the separated edge in a direction generally perpendicular to the edge of the separated transparent workpiece (i.e., generally perpendicular to the intended line of separation denoted by the contour line) which weaken the edges of separated transparent workpiece.
(111) Referring now to
(112) Referring also to
(113) Referring still to
(114) As depicted in
(115) Referring to
(116) As depicted in
(117) As examples, the distance from center of the non-axisymmetric beam spot 14 along the long axis may comprise from about 0.25 m to about 20 am, such as from about 1 m to about 10 am, from about 2 m to about 8 am, or from about 3 m to about 6 m. Further, the distance from center of the non-axisymmetric beam spot 14 along the short axis may comprises from about 0.01 m to about 10 m, from about 0.1 m to about 10 m, or from about 0.7 m to about 3 m. For example, the distance from center of the non-axisymmetric beam spot 14 along the short axis may be from about 5% to about 95% of the distance from center of the non-axisymmetric beam spot 14 along the long axis, such as from about 10% to about 50%, from about 20% to about 45%, or from about 30% to about 40% of the distance from center of the non-axisymmetric beam spot 14 along the long axis. Methods for determining beam spot size are disclosed hereinbelow.
(118)
(119) For example,
(120)
(121) The light source 10A is coupled to the G-segment of the fiber 100, 200, 300, 100, 200, 300, and is converted by the fiber 100, 200, 300, 100, 200, 300 to a non-Gaussian beam. The non-Gaussian laser beam (e.g., split or broken ring shaped beam) exiting either the end-cap 1000 situated at the end face of the R-segment of the fiber 100, 200, 300, or the R-segment of the fiber 100, 200, 300 is focused by an optical system comprising one or more optical components 1301 (for example lens 130A shown in
(122) As described above and shown in
(123) According to some embodiments, as shown for example in
(124) For example,
(125) As shown in in
(126)
(127)
(128)
(129) Referring still to
(130) Suitable laser wavelengths for forming defects 172 are wavelengths at which the combined losses of absorption and scattering by the transparent workpiece 160 are sufficiently low. In embodiments, the combined losses due to absorption and scattering by the transparent workpiece 160 at the wavelength are less than 20%/mm, or less than 15%/mm, or less than 10%/mm, or less than 5%/mm, or less than 1%/mm, where the dimension /mm means per millimeter of distance within the transparent workpiece 160 in the direction of propagation of the pulsed laser beam 12 (e.g., the Z direction). Representative wavelengths for many glass workpieces include fundamental and harmonic wavelengths of Nd.sup.3+ (e.g. Nd.sup.3+:YAG or Nd.sup.3+:YVO.sub.4 having fundamental wavelength near 1064 nm and higher order harmonic wavelengths near 532 nm, 355 nm, and 266 nm). Other wavelengths in the ultraviolet, visible, and infrared portions of the spectrum that satisfy the combined absorption and scattering loss requirement for a given substrate material can also be used.
(131) In operation, the focused pulsed laser beam 12 may create multi-photon absorption (MPA) in the transparent workpiece 160. MPA is the simultaneous absorption of two or more photons of identical or different frequencies that excites a molecule from one state (usually the ground state) to a higher energy electronic state (i.e., ionization). The energy difference between the involved lower and upper states of the molecule is equal to the sum of the energies of the involved photons. MPA, also called induced absorption, can be a second-order or third-order process (or higher order), for example, that is several orders of magnitude weaker than linear absorption. It differs from linear absorption in that the strength of second-order induced absorption may be proportional to the square of the light intensity, for example, and thus it is a nonlinear optical process.
(132) The perforation step that creates the contour line 170 may utilize the beam source 10A (e.g., an ultra-short pulse laser) in combination with the fiber and optics depicted and described below with respect to
(133) Referring again to
(134) Referring to
(135) Referring to
(136) In some embodiments, the first cladding portion 122 may optionally include a first low-index trench 124 and a first outer cladding portion 123. The optional first low-index trench 124 is positioned within the first outer cladding 123 and the first low-index trench 124 may be directly adjacent to and in direct contact with the first outer cladding 123. The first low-index trench 124, when included, improves the bend performance of the optical fiber 100. That is, the first low-index trench 124 reduces attenuation of light propagating in the optical fiber 100 when the optical fiber 100 is coiled, thereby permitting the optical fiber 100 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 100 relative to an optical fiber having a similar structure without the first low-index trench 124.
(137) In some embodiments (not depicted), the first low-index trench 124 may be directly adjacent to and in direct contact with the first core portion 112. In some other embodiments, such as the embodiment depicted in
(138) The first segment 110 has a radius R.sub.4 from the axial centerline 2 of the optical fiber 100. The first core portion 112 has a radius R.sub.1 that is less than the radius R.sub.4. The channel 114 of the first core portion 112 has a radius R.sub.0 that is less than the radius R.sub.1. The first annular core region 113 has an inner radius R.sub.0, an outer radius R.sub.1 and a radial thickness T.sub.AC=R.sub.1R.sub.0. The radii R.sub.0 and R.sub.1 of the first core portion 112 and first annular core region 113, respectively, are defined at the points at which the lines tangent to the maximum slopes of the relative refractive index profile (
(139) The radius R.sub.4 of the cladding of first segment 110 (R segment) is from about 50 m to about 250 m. In some embodiments, the radius R.sub.4 of the first segment 110 is from about 60 m to about 150 m. The radius R.sub.1 of the first core portion 112 is from about 5 m to about 55 m. In some embodiments, the radius R.sub.1 is from about 10 m to about 50 m. The radius R.sub.0 of the channel 114 is from about 2 m to about 40 m. In some embodiments, the radius R.sub.0 of the channel 114 is from about 5 m to about 35 m. The radial thickness T.sub.AC (R.sub.1R.sub.0) of the first annular core region 113 is from about 1 m to about 20 m. In some embodiments the radial thickness T.sub.AC is from about 2 m to about 15 m. The radial thickness T.sub.CL (R.sub.4R.sub.1) of the first cladding portion 122 is from about 20 m to about 150 m. In some embodiments the radial thickness T.sub.CL is from about 25 m to about 125 m. In embodiments where the first cladding portion 122 includes the first low-index trench 124 and the first outer cladding portion 123, the inner radius R.sub.2 of the first low-index trench 124 is from about 10 m to about 60 m, the outer radius R.sub.3 is from about 20 m to about 75 m and the radial thickness T.sub.LIT (R.sub.3R.sub.2) is from about 1.0 m to about 15 m. In embodiments, the inner radius R.sub.2 is from about 15 m to about 55 m, the outer radius R.sub.3 is from about 25 m to about 65 m and the radial thickness T.sub.LIT is from about 1.0 m to about 10 m. The inner radius R.sub.3 of the first outer cladding portion 123 is from about 20 m to about 75 m, the outer radius R.sub.4 is from about 50 m to about 250 m and the radial thickness T.sub.OCL (R.sub.4R.sub.3) is from about 25 m to about 150 m. In embodiments, the inner radius R.sub.3 is from about 25 m to about 55 m, the outer radius R.sub.4 is from about 60 m to about 150 m and the radial thickness T.sub.OCL is from about 30 m to about 125 m. In embodiments where the first low-index trench 124 is spaced apart from the first core portion 112 by the first inner cladding portion 125, the inner radius R.sub.1 of the first inner cladding portion 125 is from about 5 m to about 55 m, the outer radius R.sub.2 is from about 10 m to about 60 m and the radial thickness T.sub.ICL (R.sub.2R.sub.1) is from about 1.0 m to about 20 m. In embodiments, the inner radius R.sub.1 is from about 10 m to about 50 m, the outer radius R.sub.2 is from about 15 m to about 55 m and the radial thickness T.sub.ICL is from about 1.0 m to about 15 m.
(140) Referring to
(141) In some embodiments, the second cladding portion 142 may optionally include a second low-index trench 144 and a second outer cladding portion 143. The second low-index trench 144 is positioned within the second outer cladding 143 and the second low-index trench 144 may be directly adjacent to and in direct contact with the second outer cladding 143. The second low-index trench 144, when included, improves the bend performance of the optical fiber 100. That is, the second low-index trench 144 reduces attenuation of light propagating in the optical fiber 100 when the optical fiber 100 is coiled, thereby permitting the optical fiber 100 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 100 relative to an optical fiber having a similar structure without the second low-index trench 144. It should be understood that, when the first segment 110 of the optical fiber 100 includes the first low-index trench 124, the second segment 130 of the optical fiber 100 will include a second low-index trench 144 and vice-versa.
(142) In some embodiments (not depicted), the second low-index trench 144 may be directly adjacent to and in direct contact with the second core portion 132. In some other embodiments, the second low-index trench 144 may be spaced apart from the second core portion 132 by a second inner cladding portion 145 as depicted in
(143) The second segment 130 has a radius r.sub.4 from the axial centerline 2 of the optical fiber 100. The second core portion 132 has a radius r.sub.1 that is less than the radius r.sub.4. The radius r.sub.1 of the second core portion 132 is defined at the point at which the line tangent to the maximum slope of the relative refractive index profile (
(144) The radius r.sub.4 of the second segment 130 is from about 25 m to about 80 m. In some embodiments, the radius r.sub.4 of the second segment 130 is from about 35 m to about 70 m. The radius r.sub.1 of the second core portion 132 is from about 2 m to about 35 m. In some embodiments, the radius r.sub.1 is from about 4 m to about 30 m. The radial thickness t.sub.cl (r.sub.4r.sub.1) of the second cladding portion 142 is from about 20 m to about 75 m. In some embodiments the radial thickness t.sub.cl is from about 25 m to about 65 m. In embodiments where the second cladding portion 142 includes the second low-index trench 144 and the second outer cladding portion 143, the inner radius r.sub.2 of the second low-index trench 133 is from about 4 m to about 35 m, the outer radius r.sub.3 is from about 5 m to about 40 m and the radial thickness t.sub.lit (r.sub.3r.sub.2) is from about 1.0 m to about 15 m. In embodiments, the inner radius r.sub.2 is from about 5 m to about 30 m, the outer radius r.sub.3 is from about 10 m to about 35 m and the radial thickness t.sub.lit is from about 1.0 m to about 12.5 m. The inner radius r.sub.3 of the second outer cladding portion 143 is from about 5 m to about 40 m, the outer radius r.sub.4 is from about 25 m to about 80 m and the radial thickness t.sub.ocl (r.sub.4r.sub.3) is from about 15 m to about 75 m. In embodiments, the inner radius r.sub.3 is from about 10 m to about 35 m, the outer radius r.sub.4 is from about 35 m to about 70 m and the radial thickness t.sub.ocl is from about 20 m to about 60 m. In embodiments where the second low-index trench 144 is spaced apart from the second core portion 132 by the second inner cladding portion 145, the inner radius r.sub.1 of the second inner cladding portion 145 is from about 2 m to about 35 m, the outer radius r.sub.2 is from about 4 m to about 35 m and the radial thickness t.sub.icl (r.sub.2r.sub.1) is from about 1.0 m to about 20 m. In embodiments, the inner radius r.sub.1 is from about 4 m to about 30 m, the outer radius r.sub.2 is from about 5 m to about 30 m and the radial thickness t.sub.icl is from about 1.0 m to about 15 m.
(145) Referring to
(146) The channel 114 of the first segment 110 may be a void space extending along the axial centerline 2 of the first segment 110. In embodiments, the channel 114 may be filled with a gas, such as, for example, air or another gas. The channel 114 has a much lower relative refractive index than other portions and regions of the optical fiber 100. Specifically, the channel 114 has a refractive index n.sub.CH and relative refractive index .sub.CH% relative to the first outer cladding portion 123. The refractive index n.sub.CH is about 1.0 and the relative refractive index .sub.CH% is about 26%. The first annular core region 113 has a refractive index n.sub.AC and a relative refractive index .sub.AC%, and the second core portion 132 has a refractive index n.sub.c and a relative refractive index .sub.c%. In embodiments, the first annular core region 113 and the second core portion 132 are made from the same material and the relative refractive index .sub.AC% is substantially equal to the relative refractive index .sub.c% (i.e., .sub.AC%=.sub.c%). The relative refractive index .sub.AC% and the relative refractive index .sub.c% are much greater than the relative refractive index .sub.CH% (i.e., .sub.AC%>>.sub.CH%, .sub.c%>>.sub.CH%). The relative refractive index .sub.AC% and the relative refractive index .sub.c% are from about 0.2% to about 1.0%. In embodiments, the relative refractive index .sub.AC% and the relative refractive index .sub.c% are from about 0.3% to about 0.75%.
(147) The first cladding portion 122 has a refractive index n.sub.CL and a relative refractive index .sub.CL% relative to pure silica glass. The refractive index n.sub.CL of the first cladding portion 122 is used as the reference for the relative refractive indices of the other glass portions of the first segment 110 of the optical fiber 100. In embodiments where the first cladding portion 122 includes a first outer cladding portion 123, a first low-index trench 124, and (optionally) a first inner cladding portion 125, the relative refractive indices of the other glass portions of the first segment 110 of the optical fiber 100 are determined relative to the first outer cladding portion 123, as described in further detail herein.
(148) In embodiments where the first cladding portion 122 includes the first inner cladding portion 125 and the first low-index trench 124, the first inner cladding portion 125 has a refractive index n.sub.ICL and a relative refractive index .sub.ICL%, and the first low-index trench 124 has a refractive index n.sub.LIT and a relative refractive index .sub.LIT%. The relative refractive index .sub.ICL% is generally greater than the relative refractive index .sub.LIT% and generally less than the relative refractive index .sub.AC% (i.e., .sub.AC%>.sub.ICL%>.sub.LIT%) as generally depicted in
(149) The second cladding portion 142 has a refractive index n.sub.cl and a relative refractive index .sub.cl% relative to pure silica glass. The refractive index n.sub.cl of the second cladding portion 142 may be used as the reference for the relative refractive indices of the other glass portions of the second segment 130 of the optical fiber 100 and thus is determined relative to itself. In embodiments where the second cladding portion 142 includes a second outer cladding portion 143, a second low-index trench 144, and (optionally) a second inner cladding portion 145, the relative refractive indices of the other glass portions of the second segment 130 of the optical fiber 100 are determined relative to the second outer cladding portion 143, as described in further detail herein.
(150) In embodiments where the second cladding portion 142 includes the second inner cladding portion 145 and the second low-index trench 144, the second inner cladding portion 145 has a refractive index n.sub.icl and a relative refractive index .sub.icl%, and the second low-index trench 144 has a refractive index n.sub.lit and a relative refractive index .sub.lit%. The relative refractive index .sub.icl% is generally greater than the relative refractive index .sub.lit% and less than the relative refractive index .sub.c% (i.e., .sub.c%>.sub.icl%>.sub.lit%) as generally depicted in
(151) In embodiments where the first cladding portion 122 includes the first outer cladding portion 123, the first outer cladding portion 123 has a refractive index n.sub.OCL and a relative refractive index .sub.OCL%. In these embodiments, the relative refractive index .sub.OCL% may be used as the reference for determining the relative refractive indices of the other glass portions of the first segment 110 of the optical fiber 100. In the embodiments described herein, the relative refractive index .sub.OCL% of the first outer cladding portion 123 is greater than the relative refractive index .sub.LIT% of the first low-index trench 124 (i.e., .sub.OCL%>.sub.LIT%). In some embodiments, the relative refractive index .sub.OCL% of the first outer cladding portion 123 may be greater than the relative refractive index .sub.ICL% of the first inner cladding portion 125, such as when the first inner cladding portion 125 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.ICL of the first inner cladding portion 125 relative to the index of refraction n.sub.OCL of the first outer cladding portion 123. In other embodiments, the relative refractive index .sub.OCL% of the first outer cladding portion 123 may be substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 125. In such embodiments, the composition of the first outer cladding portion 123 may be the same as the composition of the first inner cladding portion 125 or different than the composition of the first inner cladding portion 125, so long as .sub.OCL%=.sub.ICL%. Based on the foregoing, it should be understood that the relative refractive index .sub.OCL% of the first outer cladding portion 123 is greater than or substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 125.
(152) In embodiments where the second cladding portion 142 includes the second outer cladding portion 143, the second outer cladding portion 143 has a refractive index n.sub.ocl and a relative refractive index .sub.ocl%. Accordingly, the relative refractive index .sub.ocl% may be used as the reference for the relative refractive indices of the other glass portions of the second segment 130 of the optical fiber 100. In the embodiments described herein, the relative refractive index .sub.ocl% of the second outer cladding portion 143 is greater than the relative refractive index .sub.lit% of the second low-index trench 144 (i.e., .sub.ocl%>.sub.lit%). In some embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 143 may be greater than the relative refractive index .sub.icl% of the second inner cladding portion 145, such as when the second inner cladding portion 145 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.icl of the second inner cladding portion 145 relative to the index of refraction n.sub.ocl of the second outer cladding portion 143. In other embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 143 may be substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 145. In such embodiments, the composition of the second outer cladding portion 143 may be the same as the composition of the second inner cladding portion 145 or different than the composition of the second inner cladding portion 145, so long as .sub.ocl%=.sub.icl%. Based on the foregoing, it should be understood that the relative refractive index .sub.ocl% of the second outer cladding portion 143 is greater than or substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 145. In embodiments, the second outer cladding portion 143 is made from the same material as the first outer cladding portion 123, and as such, the refractive index n.sub.ocl of the second outer cladding portion 143 may be substantially equal to the refractive index n.sub.OCL of the first outer cladding portion 123 (i.e., n.sub.ocl=n.sub.OCL) and the relative refractive index .sub.ocl% of the second outer cladding portion 143 may be substantially equal to the relative refractive index .sub.OCL% of the first outer cladding portion 123, (i.e., .sub.ocl%=.sub.OCL%=0).
(153) The first annular core region 113 of the first segment 110 and the second core portion 132 of the second segment 130 comprise silica glass with one or more up-dopants which increase the index of refraction of silica glass. Suitable up-dopants include, for example and without limitation, germanium (Ge), titanium (Ti), aluminum (Al), chlorine (Cl), phosphorous (P), germanium oxide (e.g., GeO.sub.2), titanium oxide (e.g., TiO.sub.2), phosphorous oxide (e.g., P.sub.2O.sub.5), and various combinations thereof. In embodiments, at least one of the first annular core region 113 and the second core portion 132 contain between about 3 wt. % to about 17 wt. % GeO.sub.2. In some other embodiments, at least one of the first annular core region 113 and the second core portion 132 contain between about 5 wt. % to about 13 wt. % GeO.sub.2. In embodiments, the first annular core region 113 and the second core portion 132 are made from the same materials and the dopant concentration in the first annular core region 113 is substantially equal to the dopant concentration in the second core portion 132.
(154) The first inner cladding portion 125 of the first segment 110 and the second inner cladding portion 145 of the second segment 130 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first inner cladding portion 125 and the second inner cladding portion 145 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include fluorine (F), boron (B), or the like. In embodiments, at least one of the first inner cladding portion 125 and the second inner cladding portion 145 contain F as a down-dopant. As used herein, the phrase pure silica glass means that the silica glass comprises SiO.sub.2 with less than 1000 ppm by weight of other elements.
(155) The radial thickness of a particular glass portion of an optical fiber may be interrelated with a relative refractive index of the particular glass portion. Specifically, a glass portion i with a relative refractive index .sub.i%, an inner radius R.sub.in and an outer radius R.sub.out may have a trench volume V.sub.i defined as:
(156)
which may be rewritten as:
V.sub.i=.sub.i%(R.sub.out.sup.2R.sub.in.sup.2). (33)
Accordingly, the first low-index trench 124 may have a trench volume V.sub.LIT of:
V.sub.LIT=.sub.LIT%(R.sub.3.sup.2R.sub.2.sup.2) (34)
and the second low-index trench 144 may have a trench volume v.sub.lit of:
v.sub.lit=.sub.lit%(r.sub.3.sup.2r.sub.2.sup.2) (35)
(157) In the embodiments described herein, the trench volume V.sub.LIT of the first low-index trench 124 may be greater than or equal to about 80%-m.sup.2, such as greater than or equal to about 100%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 110%-m.sup.2 or even greater than or equal to about 120%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 80%-m.sup.2 and less than or equal to about 220%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 100%-m.sup.2 and less than or equal to about 200%-m.sup.2. In still other embodiments, the trench volume profile V.sub.LIT may be greater than or equal to about 110%-m.sup.2 and less than or equal to about 180%-m.sup.2.
(158) In the embodiments described herein, the trench volume v.sub.lit of the second low-index trench 144 may be greater than or equal to about 40%-m.sup.2, such as greater than or equal to about 50%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 55%-m.sup.2 or even greater than or equal to about 60%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 40%-m.sup.2 and less than or equal to about 110%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 50%-m.sup.2 and less than or equal to about 100%-m.sup.2. In still other embodiments, the trench volume profile v.sub.lit may be greater than or equal to about 55%-m.sup.2 and less than or equal to about 90%-m.sup.2.
(159) In the embodiments of the optical fibers described herein, the first low-index trench 124, the second low-index trench 144, or both the first low-index trench 124 and the second low-index trench 144 comprise silica glass with one or more down-dopants which decrease the index of refraction of silica glass. Non-limiting examples of down-dopants include F, B, or the like. The first low-index trench 124, the second low-index trench 144, or both the first low-index trench 124 and the second low-index trench 144, may comprise F in a concentration between about 0.1 wt. % to about 2.5 wt. %. In embodiments, at least one of the first low-index trench 124 and the second low-index trench 144 comprise F in a concentration between about 0.1 wt. % to about 1.8 wt. %. In some embodiments, at least one of the first low-index trench 124 and the second low-index trench 144 comprise F in a concentration between about 0.1 wt. % to about 1.5 wt. %. In still other embodiments, at least one of the first low-index trench 124 and the second low-index trench 144 comprise F in a concentration between about 0.5 wt. % to about 1.8 wt. %. In still yet other embodiments, at least one of the first low-index trench 124 and the second low-index trench 144 comprise F in a concentration between about 0.7 wt. % to about 1.8 wt. %.
(160) In some embodiments, at least one of the relative refractive index .sub.LIT% of the first low-index trench 124 and the relative refractive index .sub.lit% of the second low-index trench 144 is achieved by forming the silica glass of at least one of the first low-index trench 124 and the second low-index trench 144, respectively, with voids which are either non-periodically disposed, or periodically disposed, or both, throughout the silica glass. The phrase non-periodically disposed or non-periodic distribution, as used herein, means that for a cross section of the optical fiber 100 (such as a cross section perpendicular to the longitudinal axis), the non-periodically disposed voids are randomly or non-periodically distributed across the silica glass. Similar cross sections taken at different points along the length of the fiber will have different cross-sectional void patterns. That is, various cross sections will have different void patterns, wherein the distribution of voids and the sizes of voids do not match when the cross sections are compared to one another. As such, the voids are non-periodically disposed within the fiber structure. These voids are stretched (elongated) along the length (i.e. parallel to the longitudinal axis) of the optical fiber 100, but do not extend the entire length of the entire fiber. While not wishing to be bound by theory, it is believed that the voids extend less than a few meters, and in many cases less than 1 meter along the length of the fiber. Optical fiber disclosed herein can be made by methods which utilize preform consolidation conditions which are effective to result in a significant amount of gases being trapped in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids therein. In some embodiments, these voids may contain one or more gases, such as argon, krypton, CO.sub.2, SO.sub.2, O.sub.2, or mixtures thereof. In some other embodiments, the voids are substantially free of gas. Regardless of the presence or absence of gas, the refractive index n.sub.LIT of the first low-index trench 124, the refractive index n.sub.lit of the second low-index trench 144, or both of the refractive indices n.sub.LIT and n.sub.lit, are decreased due to the presence of the voids. Alternatively or additionally, the refractive index n.sub.LIT of the first low-index trench 124, the refractive index n.sub.lit of the second low-index trench 144, or both of the refractive indices n.sub.LIT and n.sub.lit, are decreased by forming a down-doped silica glass with a non-periodic, periodic, or both a non-periodic and periodic distribution of voids, as described herein.
(161) The relative refractive index .sub.LIT% of the first low-index trench 124 is less than the relative refractive index .sub.ICL% of the first inner cladding portion 125 (i.e., .sub.LIT%<.sub.ICL%) and less than the relative refractive index .sub.OCL% of the first outer cladding portion 123 (i.e., .sub.LIT%<.sub.OCL%). In some embodiments, the relative refractive index .sub.ICL% is substantially equal to the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%=.sub.OCL%. In other embodiments, the relative refractive index .sub.ICL% is less than the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%<.sub.OCL%.
(162) The relative refractive index .sub.lit% of the second low-index trench 144 is less than the relative refractive index .sub.icl% of the second inner cladding portion 145 (i.e., .sub.lit%<.sub.icl%) and less than the relative refractive index .sub.ocl% of the second outer cladding portion 143 (i.e., .sub.lit%<.sub.ocl%). In some embodiments, the relative refractive index .sub.icl% is substantially equal to the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%=.sub.ocl%. In other embodiments, the relative refractive index .sub.icl% is less than the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%<.sub.ocl%. In embodiments where the second low-index trench 144, the second inner cladding portion 145 and the second outer cladding portion 143 are made from the same materials as the first low-index trench 124, the first inner cladding portion 125 and the first outer cladding portion 123, respectively, it should be appreciated that the relative refractive index .sub.lit% may be substantially equal to the relative refractive index .sub.LIT% (i.e., .sub.lit%=.sub.LIT%), the relative refractive index .sub.icl% may be substantially equal to the relative refractive index .sub.ICL% (i.e., .sub.icl%=.sub.ICL%) and the relative refractive index .sub.ocl% may be substantially equal to the relative refractive index .sub.OCL% (i.e., .sub.ocl%=.sub.OCL%). Also, in embodiments where the relative refractive index .sub.ICL% is substantially equal to the relative refractive index .sub.OCL%, .sub.lit%<.sub.ICL%=.sub.OCL% and .sub.LIT%<.sub.icl%=.sub.ocl%. In embodiments where the relative refractive index .sub.ICL% is less than the relative refractive index .sub.OCL%, .sub.lit%<.sub.ICL%<.sub.OCL% and .sub.LIT%<.sub.icl%<.sub.ocl%.
(163) The first outer cladding 123 of the first segment 110 and the second outer cladding 143 of the second segment 130 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of first outer cladding 123 and the second outer cladding 143 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first outer cladding 123 and the second outer cladding 143 contain F as a down-dopant.
(164) The various embodiments of the optical fiber 100 described herein have improved bend performance due to the incorporation of the first low-index trench 124 within the first cladding portion 122 and the second low-index trench 144 within the second cladding portion 142. Macrobend performance of the optical fiber 100 may be determined according to FOTP-62 (JEC-60793-1-47) by wrapping 2 turns of optical fiber around a 15 mm and/or a 30 mm diameter mandrel and measuring the increase in attenuation due to the bending.
(165) In the embodiments described herein, the optical fiber 100 is manufactured using a conventional fiber manufacturing process to make a fiber preform having a desired structure and composition. Non-limiting examples of processes used to make the fiber preform include outside vapor deposition (OVD), modified chemical vapor deposition (MCVD), physical chemical vapor deposition (PCVD), or the like. Once formed, the fiber preform is drawn into a fiber having the dimensions of the first segment 110. The fiber having the dimensions of the first segment 110 is clamped and a portion of the fiber is further drawn down to the dimensions of the second segment 130 with the transition region 150 positioned between the first segment 110 and the second segment 130.
(166) For example, in one embodiment, the optical fiber 100 may be initially formed such that the optical fiber 100 initially has the channel 114, first annular core region 113, first inner cladding portion 125, first low-index trench 124 and first outer cladding portion 123. The optical fiber 100 may then be clamped and a portion of the fiber heated and further drawn to create an optical fiber having the first segment 110 with the channel 114, first annular core region 113, first inner cladding portion 125, first low-index trench 124 and first outer cladding portion 123, and a second segment 130 having the second core portion 132, the second inner cladding portion 145, second low-index trench 144 and second outer cladding portion 143. In this procedure, further drawing the optical fiber collapses the channel 114 thereby forming the second core portion 132 (without a channel) of the second segment 130 of the optical fiber 100 while simultaneously reducing the dimensions of the second segment 130 of the optical fiber 100 relative to the first segment 110. In another embodiment, the optical fiber 100 may be formed by splicing the first segment 110 and the second segment 130 together. In such an embodiment, it is understood that the outer diameter D.sub.0 of the first segment 110 and the outer diameter d.sub.0 of the second segment 130 may be generally equal to each other so long as the first core portion 112, second core portion 132, first cladding portion 122 and second cladding portion 142 have the attributes and properties discussed above.
(167) Referring to
(168) Referring to
(169) The exemplary R-segment of the optical fiber 100 (segment 110) of this embodiment is shown in
(170) The exemplary G-segment of the optical fiber 100 (second segment 130) of the embodiment shown in
(171) As discussed above, the low index region(s) R (e.g., air hole(s) H) in the core of the fiber segment 110 disrupts the symmetry of the ring-shaped laser beam (RSB) and thus the beam shape propagating through segment 110 is a broken or apartial ring shaped beam. If the outlet end 111 of the optical fiber 100 is curved, and/or forms a focusing lens surface, then optical fiber 100 forms an non-axisymmetric (non-circularly symmetric) Bessel laser beam BLB and the Bessel laser beam BLB exits the optical fiber 100 having undergone the transformation from the Gaussian laser beam to an non-axisymmetric Bessel laser beam. The non axisymetric laser beam provided to the outlet end 111 of the optical fiber 100, can be focused with free space bulk optics (see
(172) It is noted that if the optical fiber 100 is utilized instead of an optical fiber 100, a small fiber segment with the geometry and the refractive index profiles shown in
(173) When focused, the non-axisymmetric beam propagating through either the end-cap 1000, or through the fiber 100 forms a non-axisymmetric laser beam which results in a non-axisymmetric spot 14.
(174) Referring to
(175) Referring to
(176) In some embodiments, the first cladding portion 222 may optionally include a first low-index trench 224 and a first outer cladding portion 223. The first low-index trench 224 is positioned within the first outer cladding 223 and the first low-index trench 224 may be directly adjacent to and in direct contact with the first outer cladding 223. The first low-index trench 224, when included, improves the bend performance of the optical fiber 200. That is, the first low-index trench 224 reduces attenuation of light propagating in the optical fiber 200 when the optical fiber 200 is coiled, thereby permitting the optical fiber 200 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 200 relative to an optical fiber having a similar structure without the first low-index trench 224.
(177) In some embodiments (not depicted), the first low-index trench 224 may be directly adjacent to and in direct contact with the first core portion 212. In some other embodiments, such as the embodiment depicted in
(178) The first segment 210 has a radius R.sub.4 from the axial centerline 2 of the optical fiber 200. The first core portion 212 has a radius R.sub.1 that is less than the radius R.sub.4. The first low-index core region 214 of the first core portion 212 has a radius R.sub.0 that is less than the radius R.sub.1. The first annular core region 213 has an inner radius R.sub.0, an outer radius R.sub.1 and a radial thickness T.sub.AC=R.sub.1R.sub.0. The radii R.sub.0 and R.sub.1 of the first low-index core region 214 and first annular core region 213, respectively, are defined at the points at which the lines tangent to the maximum slopes of the relative refractive index profile (
(179) The radius R.sub.4 of the first segment 210 is from about 50 m to about 250 m. In some embodiments, the radius R.sub.4 of the first segment 210 is from about 100 m to about 150 m. The radius R.sub.1 of the first core portion 212 is from about 5 m to about 25 m. In some embodiments, the radius R.sub.1 is from about 7.5 m to about 15 m. The radius R.sub.0 of the first low-index core region 214 is from about 1 m to about 10 m. In some embodiments, the radius R.sub.0 of the first low-index core region 214 is from about 2 m to about 7 m. The radial thickness T.sub.AC (R.sub.1R.sub.0) of the first annular core region 213 is from about 2 m to about 15 m. In some embodiments the radial thickness T.sub.AC is from about 5 m to about 10 m. The radial thickness T.sub.CL (R.sub.4R.sub.1) of the first cladding portion 222 is from about 75 m to about 175 m. In some embodiments the radial thickness T.sub.CL is from about 90 m to about 125 m. In embodiments where the first cladding portion 222 includes the first low-index trench 224 and the first outer cladding portion 223, the inner radius R.sub.2 of the first low-index trench 224 is from about 5 m to about 50 m, the outer radius R.sub.3 is from about 7 m to about 50 m and the radial thickness T.sub.LIT (R.sub.3R.sub.2) is from about 1 m to about 20 m. In embodiments, the inner radius R.sub.2 is from about 10 m to about 30 m, the outer radius R.sub.3 is from about 10 m to about 40 m and the radial thickness T.sub.LIT is from about 1 m to about 15 m. The inner radius R.sub.3 of the first outer cladding portion 223 is from about 7 m to about 50 m, the outer radius R.sub.4 is from about 50 m to about 250 m and the radial thickness T.sub.OCL (R.sub.4R.sub.3) is from about 75 m to about 150 m. In embodiments, the inner radius R.sub.3 is from about 10 m to about 40 m, the outer radius R.sub.4 is from about 100 m to about 150 m and the radial thickness T.sub.OCL is from about 85 m to about 125 m. In embodiments where the first low-index trench 224 is spaced apart from the first core portion 212 by the first inner cladding portion 225, the inner radius R.sub.1 of the first inner cladding portion 225 is from about 5 m to about 25 m, the outer radius R.sub.2 is from about 5 m to about 50 m and the radial thickness T.sub.ICL (R.sub.2R.sub.1) is from about 1 m to about 15.0 m. In embodiments, the inner radius R.sub.1 is from about 7.5 m to about 15 m, the outer radius R.sub.2 is from about 10 m to about 30 m and the radial thickness T.sub.ICL is from about 1 m to about 10 m.
(180) Referring to
(181) In some embodiments, the second cladding portion 242 may optionally include a second low-index trench 244 and a second outer cladding portion 243. The second low-index trench 244 is positioned within the second outer cladding 243 and the second low-index trench 244 may be directly adjacent to and in direct contact with the second outer cladding 243. The second low-index trench 244, when included, improves the bend performance of the optical fiber 200. That is, the second low-index trench 244 reduces attenuation of light propagating in the optical fiber 200 when the optical fiber 200 is coiled, thereby permitting the optical fiber 200 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 200 relative to an optical fiber having a similar structure without the second low-index trench 244. It should be understood that, when the first segment 210 of the optical fiber 200 includes the first low-index trench 224, the second segment 230 of the optical fiber 200 will include a second low-index trench 244 and vice-versa.
(182) In some embodiments (not depicted), the second low-index trench 244 may be directly adjacent to and in direct contact with the second core portion 232. In some other embodiments, the second low-index trench 244 may be spaced apart from the second core portion 232 by a second inner cladding portion 245 as depicted in
(183) Referring to
(184) The second segment 230 has a radius r.sub.4 from the axial centerline 2 of the optical fiber 200. The second core portion 232 has a radius r.sub.1 that is less than the radius r.sub.4. The second low-index core region 234 of the second core portion 232 has a radius r.sub.0 that is less than the radius r.sub.1. The second annular core region 233 has an inner radius r.sub.0, an outer radius r.sub.1 and a radial thickness t.sub.ac=r.sub.1r.sub.0. The radii r.sub.0 and r.sub.1 of the second low-index core region 234 and second annular core region 233 are defined at the points at which the lines tangent to the maximum slope of the relative refractive index profile (
(185) The radius r.sub.4 of the second segment 230 is from about 20 m to about 100 m. In some embodiments, the radius r.sub.4 of the second segment 230 is from about 30 m to about 70 m. The radius r.sub.1 of the second core portion 232 is from about 1 m to about 10 m. In some embodiments, the radius r.sub.1 is from about 2.5 m to about 7.5 m. The radial thickness t.sub.cl (r.sub.4r.sub.1) of the second cladding portion 242 is from about 20 m to about 80 m. In some embodiments the radial thickness t.sub.cl is from about 35 m to about 60 m. In embodiments where the second cladding portion 242 includes the second low-index trench 244 and the second outer cladding portion 243, the inner radius r.sub.2 of the second low-index trench 244 is from about 2 m to about 15 m, the outer radius r.sub.3 is from about 2 m to about 25 m and the radial thickness t.sub.lit (r.sub.3r.sub.2) is from about 1 m to about 10 m. In embodiments, the inner radius r.sub.2 is from about 3 m to about 10 m, the outer radius r.sub.3 is from about 3 m to about 20 m and the radial thickness t.sub.lit is from about 1 m to about 8 m. The inner radius r.sub.3 of the second outer cladding portion 243 is from about 2 m to about 25 m, the outer radius r.sub.4 is from about 20 m to about 100 m and the radial thickness t.sub.ocl (r.sub.4r.sub.3) is from about 25 m to about 75 m. In embodiments, the inner radius r.sub.3 is from about 3 m to about 20 m, the outer radius r.sub.4 is from about 30 m to about 70 m and the radial thickness t.sub.ocl is from about 30 m to about 50 m. In embodiments where the second low-index trench 244 is spaced apart from the second core portion 232 by the second inner cladding portion 245, the inner radius r.sub.1 of the second inner cladding portion 245 is from about 1 m to about 10 m, the outer radius r.sub.2 is from about 2 m to about 15 m and the radial thickness t.sub.icl (r.sub.2r.sub.1) is from about 1 m to about 8 m. In embodiments, the inner radius r.sub.1 is from about 2.5 m to about 7.5 m, the outer radius r.sub.2 is from about 3 m to about 10 m and the radial thickness t.sub.icl is from about 1 m to about 4 m.
(186) The first low-index core region 214 of the first segment 210 has a refractive index n.sub.LIC and a relative refractive index .sub.LIC%, and the second low-index core region 234 of the second segment 230 has a refractive index n.sub.lic and a relative refractive index .sub.lic%. In embodiments, the first low-index core region 214 and the second low-index core region 234 are made from the same material and the relative refractive index .sub.LIC% is substantially equal to the relative refractive index .sub.lic% (i.e., .sub.LIC%=.sub.lic%). The relative refractive index .sub.LIC% and the relative refractive index .sub.lic% are from about 0.2% to about 1.0%. In embodiments, the relative refractive index .sub.LIC% and the relative refractive index .sub.lic% are from about 0.1% to about 0.5%.
(187) The first annular core region 213 has a refractive index n.sub.AC and a relative refractive index .sub.AC%, and the second annular core region 233 has a refractive index n.sub.ac and a relative refractive index .sub.ac%. In embodiments, the first annular core region 213 and the second annular core region 233 are made from the same material and the relative refractive index .sub.AC% is substantially equal to the relative refractive index .sub.ac% (i.e., .sub.AC%=.sub.ac%). The relative refractive index .sub.AC% and the relative refractive index .sub.ac% are greater than the relative refractive index .sub.LIC% and the relative refractive index .sub.lic%, respectively (i.e., .sub.AC%>.sub.LIC%; .sub.ac%>.sub.lic%). In embodiments where the first low-index core region 214 and the second low-index core region 234 are made from the same material, and the first annular core region 213 and the second annular core region 233 are made from the same material, .sub.AC%>.sub.lic% and .sub.ac%>.sub.LIC%. The relative refractive index .sub.AC% and the relative refractive index .sub.ac% are from about 0.2% to about 1.0%. In embodiments, the relative refractive index .sub.AC% and the relative refractive index .sub.ac% are from about 0.3% to about 0.75%.
(188) The first cladding portion 222 has a refractive index n.sub.CL and a relative refractive index .sub.CL% relative to pure silica glass. The refractive index n.sub.CL of the first cladding portion 222 may be used as the reference for the relative refractive indices of the other glass portions of the first segment 210 of the optical fiber 200. In embodiments where the first cladding portion 222 includes a first outer cladding portion 223, a first low-index trench 224, and (optionally) a first inner cladding portion 225, the relative refractive indices of the other glass portions of the first segment 210 of the optical fiber 200 are determined relative to the first outer cladding portion 223, as described in further detail herein.
(189) In embodiments where the first cladding portion 222 includes the first inner cladding portion 225 and the first low-index trench 224, the first inner cladding portion 225 has a refractive index n.sub.ICL and a relative refractive index .sub.ICL%, and the first low-index trench 224 has a refractive index n.sub.LIT and a relative refractive index .sub.LIT%. The relative refractive index .sub.ICL% is generally greater than the relative refractive index .sub.LIT% and generally less than the relative refractive index .sub.AC% (i.e., .sub.AC%>.sub.ICL%>.sub.LIT%) as generally depicted in
(190) The second cladding portion 242 has a refractive index n.sub.cl and a relative refractive index .sub.cl% relative to pure silica glass. The refractive index n.sub.cl of the second cladding portion 242 may be used as the reference for the relative refractive indices of the other glass portions of the second segment 230 of the optical fiber 200. In embodiments where the second cladding portion 242 includes a second outer cladding portion 243, a second low-index trench 244, and (optionally) a second inner cladding portion 245, the relative refractive indices of the other glass portions of the second segment 230 of the optical fiber 200 are determined relative to the second outer cladding portion 243, as described in further detail herein.
(191) In embodiments where the second cladding portion 242 includes the second inner cladding portion 245 and the second low-index trench 244, the second inner cladding portion 245 has a refractive index n.sub.icl and a relative refractive index .sub.icl%, and the second low-index trench 244 has a refractive index n.sub.lit and a relative refractive index .sub.lit%. The relative refractive index .sub.icl% is generally greater than the relative refractive index .sub.lit% and generally less than the relative refractive index .sub.ac% (i.e., .sub.ac%>.sub.icl%>.sub.lit%) as generally depicted in
(192) In embodiments where the first cladding portion 222 includes the first outer cladding portion 223, the first outer cladding portion 223 has a refractive index n.sub.OCL and a relative refractive index .sub.OCL%. In these embodiments, the relative refractive index .sub.OCL% may be used as the reference for determining the relative refractive indices of the other glass portions of the first segment 210 of the optical fiber 200. In the embodiments described herein, the relative refractive index .sub.OCL% of the first outer cladding portion 223 is greater than the relative refractive index .sub.LIT % of the first low-index trench 224 (i.e., .sub.OCL%>.sub.LIT%). In some embodiments, the relative refractive index .sub.OCL % of the first outer cladding portion 223 may be greater than the relative refractive index .sub.ICL% of the first inner cladding portion 225, such as when the first inner cladding portion 225 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.ICL of the first inner cladding portion 225 relative to the index of refraction n.sub.OCL of the first outer cladding portion 223. In other embodiments, the relative refractive index .sub.OCL % of the first outer cladding portion 223 may be substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 225. In such embodiments, the composition of the first outer cladding portion 223 may be the same as the composition of the first inner cladding portion 225 or different than the composition of the first inner cladding portion 225, so long as .sub.OCL%=.sub.ICL%. Based on the foregoing, it should be understood that the relative refractive index .sub.OCL % of the first outer cladding portion 223 is greater than or substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 225.
(193) In embodiments where the second cladding portion 242 includes the second outer cladding portion 243, the second outer cladding portion 243 has a refractive index n.sub.ocl and a relative refractive index .sub.ocl%. Accordingly, the relative refractive index .sub.ocl% may be used as the reference for the relative refractive indices of the other glass portions of the second segment 230 of the optical fiber 200. In the embodiments described herein, the relative refractive index .sub.ocl% of the second outer cladding portion 243 is greater than the relative refractive index .sub.lit% of the second low-index trench 244 (i.e., .sub.ocl%>.sub.lit%). In some embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 243 may be greater than the relative refractive index .sub.icl% of the second inner cladding portion 245, such as when the second inner cladding portion 245 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.icl of the second inner cladding portion 245 relative to the index of refraction n.sub.ocl of the second outer cladding portion 243. In other embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 243 may be substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 245. In such embodiments, the composition of the second outer cladding portion 243 may be the same as the composition of the second inner cladding portion 245 or different than the composition of the second inner cladding portion 245, so long as .sub.ocl%=.sub.icl%. Based on the foregoing, it should be understood that the relative refractive index .sub.ocl% of the second outer cladding portion 243 is greater than or substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 245. In embodiments, the second outer cladding portion 243 is made from the same material as the first outer cladding portion 223, and as such, the refractive index n.sub.ocl of the second outer cladding portion 243 may be substantially equal to the refractive index n.sub.OCL of the first outer cladding portion 223 (i.e., n.sub.ocl=n.sub.OCL) and the relative refractive index .sub.ocl% of the second outer cladding portion 243 may be substantially equal to the relative refractive index .sub.OCL% of the first outer cladding portion 223, (i.e., .sub.ocl%=.sub.OCL%=0).
(194) The first low-index core region 214 of the first segment 210 and the second low-index core region 234 of the second segment 230 comprise silica glass with one or more down-dopants which decrease the index of refraction of silica glass, for example and without limitation, F, B, combinations thereof, or the like. In embodiments, at least one of the first low-index core region 214 and the second low-index core region 234 may comprise F in a concentration between about 0.1 wt. % to about 2.5 wt. %. In some embodiments, at least one of the first low-index core region 214 and the second low-index core region 234 comprise F in a concentration between about 0.1 wt. % to about 1.8 wt. %. In some other embodiments, at least one of the first low-index core region 214 and the second low-index core region 234 comprise F in a concentration between about 0.1 wt. % to about 1.5 wt. %. In still other embodiments, at least one of the first low-index core region 214 and the second low-index core region 234 comprise F in a concentration between about 0.5 wt. % to about 1.8 wt. %. In still yet other embodiments, at least one of the first low-index core region 214 and the second low-index core region 234 comprise F in a concentration between about 0.7 wt. % to about 1.8 wt. %.
(195) The first annular core region 213 of the first segment 210 and the second annular core region 233 of the second segment 230 comprise silica glass with one or more up-dopants which increase the index of refraction of silica glass. Suitable up-dopants include, for example and without limitation, Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, and various combinations thereof. In embodiments, at least one of the first annular core region 213 and the second annular core region 233 contain between about 3 wt. % to about 17 wt. % GeO.sub.2. In some other embodiments, at least one of the first annular core region 213 and the second annular core region 233 contain between about 5 wt. % to about 13 wt. % GeO.sub.2. In embodiments, the first annular core region 213 and the second annular core region 233 are made from the same materials and the dopant concentration in the first annular core region 213 is substantially equal to the dopant concentration in the second annular core region 233.
(196) The first inner cladding 225 of the first segment 210 and the second inner cladding portion 245 of the second segment 230 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first inner cladding 225 and the second inner cladding 245 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first inner cladding 225 and the second inner cladding 245 contain F as a down-dopant.
(197) As discussed in relation to expressions (32) and (33) above, the radial thickness of a particular glass portion of an optical fiber may be interrelated with a relative refractive index of the particular glass portion. In the embodiments described herein, the trench volume V.sub.LIT of the first low-index trench 224 may be greater than or equal to about 80%-m.sup.2, such as greater than or equal to about 100%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 110%-m.sup.2 or even greater than or equal to about 120%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 80%-m.sup.2 and less than or equal to about 220%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 100%-m.sup.2 and less than or equal to about 200%-m.sup.2. In still other embodiments, the trench volume profile V.sub.LIT may be greater than or equal to about 110%-m.sup.2 and less than or equal to about 180%-m.sup.2.
(198) In the embodiments described herein, the trench volume v.sub.lit of the second low-index trench 244 may be greater than or equal to about 40%-m.sup.2, such as greater than or equal to about 50%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 55%-m.sup.2 or even greater than or equal to about 60%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 40%-m.sup.2 and less than or equal to about 110%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 50%-m.sup.2 and less than or equal to about 100%-m.sup.2. In still other embodiments, the trench volume profile v.sub.lit may be greater than or equal to about 55%-m.sup.2 and less than or equal to about 90%-m.sup.2.
(199) In the embodiments of the optical fibers described herein, the first low-index trench 224, the second low-index trench 244, or both the first low-index trench 224 and the second low-index trench 244, comprise silica glass with one or more down-dopants which decrease the index of refraction of silica glass. Non-limiting examples of down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first low-index trench 224 and the second low-index trench 244 comprise F in a concentration between about 0.1 wt. % to about 2.5 wt. %. In some embodiments, at least one of the first low-index trench 224 and the second low-index trench 244 comprise F in a concentration between about 0.1 wt. % to about 1.8 wt. %. In other embodiments, at least one of the first low-index trench 224 and the second low-index trench 244 comprise F in a concentration between about 0.1 wt. % to about 1.5 wt. %. In still other embodiments, at least one of the first low-index trench 224 and the second low-index trench 244 comprise F in a concentration between about 0.5 wt. % to about 1.8 wt. %. In still yet other embodiments, at least one of the first low-index trench 224 and the second low-index trench 244 comprise F in a concentration between about 0.7 wt. % to about 1.8 wt. %.
(200) In some embodiments, at least one of the relative refractive index .sub.LIC% of the first low-index core region 214, the relative refractive index .sub.LIT% of the first low-index trench 224, the relative refractive index .sub.lic% of the second low-index core region 234 and the relative refractive index .sub.lit% of the second low-index trench 244 is achieved by forming the silica glass of at least one of the first low-index core region 214, the first low-index trench 224, the second low-index core region 234 and the second low-index trench 244, respectively, with voids which are either non-periodically disposed, or periodically disposed, or both, throughout the silica glass. The voids are stretched (elongated) along the length (i.e. parallel to the longitudinal axis) of the optical fiber 200, but do not extend the entire length of the entire fiber. While not wishing to be bound by theory, it is believed that the voids extend less than a few meters, and in many cases less than 1 meter along the length of the fiber. Optical fiber disclosed herein can be made by methods which utilize preform consolidation conditions which are effective to result in a significant amount of gases being trapped in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids therein. In some embodiments, these voids may contain one or more gases, such as argon, krypton, CO.sub.2, SO.sub.2, O.sub.2, or mixtures thereof. In some other embodiments, the voids are substantially free of gas. Regardless of the presence or absence of gas, at least one of the refractive index n.sub.LIC of the first low-index core region 214, the refractive index n.sub.LIT of the first low-index trench 224, the refractive index n.sub.lic of the second low-index core region 234 and the refractive index n.sub.lit of the second low-index trench 244 are decreased due to the presence of the voids. Alternatively or additionally, at least one of the n.sub.LIC of the first low-index core region 214, the refractive index n.sub.LIT of the first low-index trench 224, the refractive index n.sub.lic of the second low-index core region 234 and the refractive index n.sub.lit of the second low-index trench 244 is decreased by forming a down-doped silica glass with a non-periodic, periodic, or both a non-periodic and periodic distribution of voids, as described herein.
(201) The relative refractive index .sub.LIT% of the first low-index trench 224 is less than the relative refractive index .sub.ICL% of the first inner cladding portion 225 (i.e., .sub.LIT%<.sub.ICL%) and less than the relative refractive index .sub.OCL % of the first outer cladding portion 223 (i.e., .sub.LIT%<.sub.OCL%). In some embodiments, the relative refractive index .sub.ICL% is substantially equal to the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%=.sub.OCL%. In other embodiments, the relative refractive index .sub.ICL% is less than the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%<.sub.OCL%.
(202) The relative refractive index .sub.lit% of the second low-index trench 244 is less than the relative refractive index .sub.icl% of the second inner cladding portion 245 (i.e., .sub.lit%<.sub.icl%) and less than the relative refractive index .sub.ocl% of the second outer cladding portion 243 (i.e., .sub.lit%<.sub.ocl%). In some embodiments, the relative refractive index .sub.icl% is substantially equal to the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%=.sub.ocl%. In other embodiments, the relative refractive index .sub.icl% is less than the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%<.sub.ocl%. In embodiments where the second low-index trench 244, the second inner cladding portion 245 and the second outer cladding portion 243 are made from the same materials as the first low-index trench 224, the first inner cladding portion 225 and the first outer cladding portion 223, respectively, it should be appreciated that the relative refractive index .sub.lit% may be substantially equal to the relative refractive index .sub.LIT% (i.e., .sub.lit%=.sub.LIT%), the relative refractive index .sub.icl% may be substantially equal to the relative refractive index .sub.ICL% (i.e., .sub.icl%=.sub.ICL%) and the relative refractive index .sub.ocl% may be substantially equal to the relative refractive index .sub.OCL% (i.e., .sub.ocl%=.sub.OCL%). Also, in embodiments where the relative refractive index .sub.ICL% is substantially equal to the relative refractive index .sub.OCL%, then .sub.lit%<.sub.ICL%=.sub.OCL% and .sub.LIT%<.sub.icl%=.sub.ocl%. In embodiments where the relative refractive index .sub.ICL% is less than the relative refractive index .sub.OCL%, then .sub.lit%<.sub.ICL%<.sub.OCL% and .sub.LIT%<.sub.icl%<.sub.ocl%.
(203) The first outer cladding 223 of the first segment 210 and the second outer cladding 243 of the second segment 230 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first outer cladding 223 and the second outer cladding 243 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first outer cladding 223 and the second outer cladding 243 contain F as a down-dopant.
(204) The various embodiments of the optical fiber 200 described herein have improved bend performance due to the incorporation of the first low-index trench 224 within the first cladding portion 222 and the second low-index trench 244 within the second cladding portion 242. Macrobend performance of the optical fiber 200 may be determined according to FOTP-62 (JEC-60793-1-47) as described above.
(205) In embodiments described herein, the optical fiber 200 is manufactured using a conventional fiber manufacturing process to make a fiber preform having a desired structure. Non-limiting examples of processes used to make the fiber preform include outside vapor deposition (OVD), modified chemical vapor deposition (MCVD), physical chemical vapor deposition (PCVD), or the like. Once formed, the fiber preform is drawn into a fiber having the dimensions of the first segment 210 (R-segment). The fiber having the dimensions of the first segment 210 is clamped and a portion of the fiber is further drawn down to the dimensions of the second segment 230 (G-segment) with the transition region 250 positioned between the first segment 210 and the second segment 230.
(206) For example, in one embodiment, the optical fiber 200 may be initially formed such that the optical fiber 200 initially has the first low-index core region 214, first annular core region 213, first inner cladding portion 225, first low-index trench 224 and first outer cladding portion 223. The optical fiber 200 may then be clamped and a portion of the fiber heated and further drawn to create an optical fiber having the first segment 210 with the first low-index core region 214, first annular core region 213, first inner cladding portion 225, first low-index trench 224 and first outer cladding portion 223, and a second segment 230 having the second low-index core region 234, the second annular core region 233, the second inner cladding portion 245, second low-index trench 244 and second outer cladding portion 243. In this procedure, further drawing the optical fiber reduces the dimensions of the second segment 230 of the optical fiber 200 relative to the first segment 210. In particular, the dimensions of the second low-index core region 234 are significantly reduced relative to the first low-index core region 214. In another embodiment, the optical fiber 200 may be formed from splicing the first segment 210 and the second segment 230 together. In such an embodiment, it is understood that the outer diameter D.sub.0 of the first segment 210 and the outer diameter d.sub.0 of the second segment 230 may be generally equal to each other so long as the first core portion 212, second core portion 232, first cladding portion 222 and second cladding portion 242 have the attributes and properties discussed above.
(207) Referring again to
(208) Specifically, a Gaussian laser beam GLB is optically coupled to an inlet end 231 of the optical fiber 200 and propagates through the second segment 230 towards the first segment 210. The Gaussian laser beam GLB may be incident on the second low-index core region 234. It is understood that the Gaussian laser beam GLB seeks to propagate through a high-index region rather than a low-index region. Also, as the radius of the second low-index core region 234 increases in size (radius) as it transitions into the first low-index core region 214, the Gaussian laser beam GLB propagating in the first low-index core region 214 decreases in intensity. A combination of the Gaussian laser beam GLB seeking to propagate through a high-index region and its intensity decreasing as it propagates through the first low-index core region 214 results in the Gaussian laser beam GLB penetrating through the first low-index core region 214 and propagating through the first annular core region 213 such that a ring-shaped beam RSB is formed and the light exits the optical fiber 200 through an outlet end 211 as a ring-shaped beam. The ring-shaped beam is then incident on the end-cap 1000 which is situated adjacent to and in contact with the outlet 211 (see
(209) Referring to
(210) The R-section of the optical fiber 200 (i.e., section 210) is shown in
(211) The exemplary G-section of the optical fiber 200 (section 230) of this embodiment is shown in
(212) Specifically, a Gaussian laser beam GLB is optically coupled to an inlet end 231 of the optical fiber 200 and propagates through the second segment 230 (G-segment) towards the first segment 210 (R segment). The Gaussian laser beam GLB may be incident on the second low-index core region 234. It is understood that the Gaussian laser beam GLB seeks to propagate through a high-index region rather than a low-index region. Also, as the radius of the second low-index core region 234 increases in size (radius) as it transitions into the first low-index core region 214, the portion of the Gaussian laser beam GLB propagating in the first low-index core region 214 decreases in intensity. A combination of the Gaussian laser beam GLB seeking to propagate through a high-index region and its intensity decreasing as it propagates through the first low-index core region 214 results in the Gaussian laser beam GLB penetrating through the first low-index core region 214 and propagating through the first core region 213 such that a non-axisymmetric non-Gaussian (e.g., broken ring shaped beam) is formed and this beam exits the optical fiber 200 through an outlet end 211. If the outlet end 211 of the optical fiber 200 is curved, and/or forms a focusing lens surface, then optical fiber 200 forms an non-axisymmetric (non-circularly symmetric) Bessel laser beam BLB and the Bessel laser beam BLB exits the optical fiber 200 having undergone the transformation from the Gaussian laser beam to an non-axisymmetric Bessel laser beam. The non axisymetric laser beam provided to the outlet end 211 of the optical fiber 200 can be focused with free space bulk optics 1301, 130A (see
(213) The Gaussian laser beam GLB can be coupled to the inlet end 231 of the optical fiber 200, for example, through a lens component 5A (see
(214) However, in some embodiments fiber section 210 may be connected to the fiber section 230 of the optical fiber 200, for example by splicing the fiber section 210 to the transition region 250. In such embodiments the fiber section 210 is similar to that shown in
(215) It is noted that if the optical fiber 200 is utilized instead of optical fiber 200, a small fiber segment with the geometry and the refractive index profiles shown in
(216) Referring to
(217) Referring to
(218) In some embodiments, the first cladding portion 322 may optionally include a first low-index trench 324 and a first outer cladding portion 323. The first low-index trench 324 is positioned within the first outer cladding 323 and the first low-index trench 324 may be directly adjacent to and in direct contact with the first outer cladding 323. The first low-index trench 324, when included, improves the bend performance of the optical fiber 300. That is, the first low-index trench 324 reduces attenuation of light propagating in the optical fiber 300 when the optical fiber 300 is coiled, thereby permitting the optical fiber 300 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 300 relative to an optical fiber having a similar structure without the first low-index trench 324.
(219) In some embodiments (not depicted), the first low-index trench 324 may be directly adjacent to and in direct contact with the first core portion 312. In some other embodiments, such as the embodiment depicted in
(220) The first segment 310 has a radius R.sub.4 from the axial centerline 2 of the optical fiber 300. The first core portion 312 has a radius R.sub.1 that is less than the radius R.sub.4. The first central core region 315 has a radius R.sub.00. The first low-index core region 314 has an inner radius R.sub.00, an outer radius R.sub.0 and a radial thickness T.sub.LIC=R.sub.0R.sub.00. The first annular core region 313 has an inner radius R.sub.0, an outer radius R.sub.1 and a radial thickness T.sub.AC=R.sub.1R.sub.0. The radii R.sub.00, R.sub.0 and R.sub.1 of the first central core region 315, first low-index core region 314 and first annular core region 313, respectively, are defined at the points at which the lines tangent to the maximum slopes of the relative refractive index profile (
(221) The radius R.sub.4 of the first segment 310 is from about 50 m to about 250 m. In some embodiments, the radius R.sub.4 of the first segment 310 is from about 100 m to about 150 m. The radius R.sub.1 of the first core portion 312 is from about 5 m to about 40 m. In some embodiments, the radius R.sub.1 is from about 10 m to about 35 m. The radial thickness T.sub.CL(R.sub.4R.sub.1) of the first cladding portion 322 is from about 75 m to about 175 m. In some embodiments the radial thickness T.sub.CL is from about 85 m to about 150 m. The radius R.sub.00 of the first central core region 315 is from about 1 m to about 15 m. In some embodiments, the radius R.sub.00 of the first central core region 315 is from about 2 m to about 10 m. The inner radius R.sub.00 of the first low-index core region 314 is from about 1 m to about 15 m, the outer radius R.sub.0 is from about 2 m to about 30 m and the radial thickness T.sub.LIC is from about 1 m to about 20 m. In some embodiments, the inner radius R.sub.00 is from about 2 m to about 10 m, the outer radius R.sub.0 is from about 5 m to about 25 m and the radial thickness T.sub.LIC is from about 2.5 m to about 17.5 m. The inner radius R.sub.0 of the first annular core region 313 is from about 2 m to about 30 m, the outer radius R.sub.1 is from about 5 m to about 40 m and the radial thickness T.sub.AC of the first annular core region 313 is from about 2 m to about 20 m. In embodiments, the inner radius R.sub.0 is from about 5 m to about 25 m, the outer radius R.sub.1 is from about 10 m to about 35 m and the radial thickness T.sub.AC is from about 2.5 m to about 15 m. In embodiments where the first cladding portion 322 includes the first low-index trench 324 and the first outer cladding portion 323, the inner radius R.sub.2 of the first low-index trench 324 is from about 10 m to about 50 m, the outer radius R.sub.3 is from about 15 m to about 65 m and the radial thickness T.sub.LIT (R.sub.3R.sub.2) is from about 1 m to about 40 m. In embodiments, the inner radius R.sub.2 is from about 15 m to about 40 m, the outer radius R.sub.3 is from about 25 m to about 55 m and the radial thickness T.sub.LIT is from about 1 m to about 35 m. The inner radius R.sub.3 of the first outer cladding portion 323 is from about 15 m to about 65 m, the outer radius R.sub.4 is from about 50 m to about 250 m and the radial thickness T.sub.OCL (R.sub.4R.sub.3) is from about 50 m to about 150 m. In embodiments, the inner radius R.sub.3 is from about 25 m to about 55 m, the outer radius R.sub.4 is from about 100 m to about 150 m and the radial thickness T.sub.OCL is from about 60 m to about 125 m. In embodiments where the first low-index trench 324 is spaced apart from the first core portion 312 by the first inner cladding portion 325, the inner radius R.sub.1 of the first inner cladding portion 325 is from about 5 m to about 40 m, the outer radius R.sub.2 is from about 10 m to about 50 m and the radial thickness T.sub.ICL (R.sub.2R.sub.1) is from about 1 m to about 15 m. In embodiments, the inner radius R.sub.1 is from about 10 m to about 35 m, the outer radius R.sub.2 is from about 15 m to about 40 m and the radial thickness T.sub.ICL is from about 1 m to about 10 m.
(222) Referring to
(223) In some embodiments, the second cladding portion 342 may optionally include a second low-index trench 344 and a second outer cladding portion 343. The second low-index trench 344 is positioned within the second outer cladding 343 and the second low-index trench 344 may be directly adjacent to and in direct contact with the second outer cladding 343. The second low-index trench 344, when included, improves the bend performance of the optical fiber 300. That is, the second low-index trench 344 reduces attenuation of light propagating in the optical fiber 300 when the optical fiber 300 is coiled, thereby permitting the optical fiber 300 to be coiled to a tighter (i.e., smaller) radius without increasing the attenuation of light propagating in the optical fiber 300 relative to an optical fiber having a similar structure without the second low-index trench 344. It should be understood that, when the first segment 310 of the optical fiber 300 includes the first low-index trench 324, the second segment 330 of the optical fiber 300 will include a second low-index trench 344 and vice-versa.
(224) In some embodiments (not depicted), the second low-index trench 344 may be directly adjacent to and in direct contact with the second core portion 332. In some other embodiments, the second low-index trench 344 may be spaced apart from the second core portion 332 by a second inner cladding portion 345 as depicted in
(225) Referring to
(226) The second segment 330 has a radius r.sub.4 from the axial centerline 2 of the optical fiber 300. The second core portion 332 has a radius r.sub.1 that is less than the radius r.sub.4. The second central core region 335 has a radius r.sub.00. The second low-index core region 334 has an inner radius r.sub.00, an outer radius r.sub.0 and a radial thickness t.sub.lic=r.sub.0r.sub.00. The second annular core region 333 has an inner radius r.sub.0, an outer radius r.sub.1 and a radial thickness t.sub.ac=r.sub.1r.sub.0. The radii r.sub.00, r.sub.0 and r.sub.1 of the second central core region 335, second low-index core region 334 and second annular core region 333 are defined at the points at which the lines tangent to the maximum slope of the relative refractive index profile (
(227) The radius r.sub.4 of the second segment 330 is from about 30 m to about 80 m. In some embodiments, the radius r.sub.4 of the second segment 330 is from about 40 m to about 70 m. The radius r.sub.1 of the second core portion 332 is from about 3 m to about 20 m. In some embodiments, the radius r.sub.1 is from about 5 m to about 17.5 m. The radial thickness t.sub.cl (r.sub.4r.sub.1) of the second cladding portion 242 is from about 25 m to about 70 m. In some embodiments the radial thickness t.sub.cl is from about 35 m to about 60 m. The radius r.sub.00 of the second central core region 335 is from about 0.5 m to about 7.5 m. In some embodiments, the radius r.sub.00 of the second central core region 335 is from about 1 m to about 5 m. The inner radius r.sub.00 of the second low-index core region 334 is from about 0.5 m to about 7.5 m, the outer radius r.sub.0 is from about 2 m to about 15 m and the radial thickness t.sub.lic is from about 1 m to about 10 m. In some embodiments, the inner radius r.sub.00 is from about 1 m to about 5 m, the outer radius r.sub.0 is from about 3 m to about 12 m and the radial thickness t.sub.lic is from about 2 m to about 7.5 m. The inner radius r.sub.0 of the second annular core region 333 is from about 2 m to about 15 m, the outer radius r.sub.1 is from about 3 m to about 20 m and the radial thickness t.sub.ac of the second annular core region 333 is from about 1 m to about 10 m. In some embodiments, the inner radius r.sub.0 is from about 3 m to about 12 m, the outer radius r.sub.1 is from about 5 m to about 17.5 m and the radial thickness t.sub.ac is from about 2 m to about 7 m. In embodiments where the second cladding portion 342 includes the second low-index trench 344 and the second outer cladding portion 343, the inner radius r.sub.2 of the second low-index trench 344 is from about 5 m to about 25 m, the outer radius r.sub.3 is from about 7 m to about 30 m and the radial thickness t.sub.lit (r.sub.3r.sub.2) is from about 1 m to about 20 m. In some embodiments, the inner radius r.sub.2 is from about 7 m to about 20 m, the outer radius r.sub.3 is from about 10 m to about 25 m and the radial thickness t.sub.lit is from about 1 m to about 15 m. The inner radius r.sub.3 of the second outer cladding portion 343 is from about 7 m to about 30 m, the outer radius r.sub.4 is from about 30 m to about 80 m and the radial thickness t.sub.ocl (r.sub.4r.sub.3) is from about 20 m to about 70 m. In some embodiments, the inner radius r.sub.3 is from about 10 m to about 25 m, the outer radius r.sub.4 is from about 40 m to about 70 m and the radial thickness t.sub.ocl is from about 25 m to about 65 m. In embodiments where the second low-index trench 344 is spaced apart from the second core portion 332 by the second inner cladding portion 345, the inner radius r.sub.1 of the second inner cladding portion 345 is from about 3 m to about 20 m, the outer radius r.sub.2 is from about 5 m to about 25 m and the radial thickness t.sub.icl (r.sub.2r.sub.1) is from about 1 m to about 7.5 m. In embodiments, the inner radius r.sub.1 is from about 5 m to about 17.5 m, the outer radius r.sub.2 is from about 7 m to about 20 m and the radial thickness t.sub.icl is from about 1 m to about 5 m.
(228) The first central core region 315 of the first segment 310 has a refractive index n.sub.CC and a relative refractive index .sub.CC%, and the second central core region 335 of the second segment 330 has a refractive index n.sub.cc and a relative refractive index .sub.cc%. In embodiments, the first central core region 315 and the second central core region 335 are made from the same material and the relative refractive index .sub.CC% is substantially equal to the relative refractive index .sub.cc% (i.e., .sub.CC%=.sub.cc%). The relative refractive index .sub.CC% and the relative refractive index .sub.cc% are from about 0.0% to about 0.5%. In embodiments, the relative refractive index .sub.CC% and the relative refractive index .sub.CC% are from about 0.1% to about 0.4%.
(229) The first low-index core region 314 of the first segment 310 has a refractive index n.sub.LIC and a relative refractive index .sub.LIC%, and the second low-index core region 334 of the second segment 330 has a refractive index n.sub.lic and a relative refractive index .sub.lic%. In embodiments, the first low-index core region 314 and the second low-index core region 334 are made from the same material and the relative refractive index .sub.LIC% is substantially equal to the relative refractive index .sub.lic% (i.e., .sub.LIC%=.sub.lic%). The relative refractive index .sub.LIC% and the relative refractive index .sub.lic% are from about 0.2% to about 1.0%. In embodiments, the relative refractive index .sub.LIC% and the relative refractive index .sub.lic% are from about 0.1% to about 0.5%.
(230) The first annular core region 313 has a refractive index n.sub.AC and a relative refractive index .sub.AC%, and the second annular core region 333 has a refractive index n.sub.ac and a relative refractive index .sub.ac%. In embodiments, the first annular core region 313 and the second annular core region 333 are made from the same material and the relative refractive index .sub.AC% is substantially equal to the relative refractive index .sub.ac% (i.e., .sub.AC%=.sub.ac%). The relative refractive index .sub.AC% and the relative refractive index .sub.ac% are greater than the relative refractive index .sub.LIC% and the relative refractive index .sub.lic%, respectively (i.e., .sub.AC%>.sub.LIC%; .sub.ac%>.sub.lic%). In some embodiments, the relative refractive index .sub.AC% is greater than the relative refractive index .sub.CC% (i.e., .sub.AC%>.sub.CC%) and the relative refractive index .sub.ac% is greater than the relative refractive index .sub.CC% (i.e., .sub.ac%>.sub.CC%). In other embodiments, the relative refractive index .sub.AC% is substantially equal to the relative refractive index .sub.CC% (i.e., .sub.AC%=.sub.CC%) and the relative refractive index .sub.ac% is substantially equal to the relative refractive index .sub.cc% (i.e., .sub.ac%=.sub.cc%). In embodiments where the first low-index core region 314 and the second low-index core region 334 are made from the same material, and the first annular core region 313 and the second annular core region 333 are made from the same material, .sub.AC%>.sub.lic% and .sub.ac%>.sub.LIC%. The relative refractive index .sub.AC% and the relative refractive index .sub.ac% are from about 0.2% to about 2.0%. In embodiments, the relative refractive index .sub.AC% and the relative refractive index .sub.ac% are from about 0.3% to about 0.75%.
(231) The first cladding portion 322 has a refractive index n.sub.CL and a relative refractive index .sub.CL% relative to pure silica glass. The refractive index n.sub.CL of the first cladding portion 322 may be used as the reference for the relative refractive indices of the other glass portions of the first segment 310 of the optical fiber 300. In embodiments where the first cladding portion 322 includes a first outer cladding portion 323, a first low-index trench 324, and (optionally) a first inner cladding portion 325, the relative refractive indices of the other glass portions of the first segment 310 of the optical fiber 300 are determined relative to the first outer cladding portion 323, as described in further detail herein.
(232) In embodiments where the first cladding portion 322 includes the first inner cladding portion 325 and the first low-index trench 324, the first inner cladding portion 325 has a refractive index n.sub.ICL and a relative refractive index .sub.ICL%, and the first low-index trench 324 has a refractive index n.sub.LIT and a relative refractive index .sub.LIT%. The relative refractive index .sub.ICL% is generally greater than the relative refractive index .sub.LIT% and generally less than the relative refractive index .sub.AC% (i.e., .sub.AC%>.sub.ICL%>.sub.LIT%) as generally depicted in
(233) The second cladding portion 342 has a refractive index n.sub.cl and a relative refractive index .sub.cl% relative to pure silica glass. The refractive index n.sub.cl of the second cladding portion 342 may be used as the reference for the relative refractive indices of the other glass portions of the second segment 330 of the optical fiber 300. In embodiments where the second cladding portion 342 includes a second outer cladding portion 343, a second low-index trench 344, and (optionally) a second inner cladding portion 345, the relative refractive indices of the other glass portions of the second segment 330 of the optical fiber 300 are determined relative to the second outer cladding portion 343, as described in further detail herein.
(234) In embodiments where the second cladding portion 342 includes the second inner cladding portion 345 and the second low-index trench 344, the second inner cladding portion 345 has a refractive index n.sub.icl and a relative refractive index .sub.icl%, and the second low-index trench 344 has a refractive index n.sub.lit and a relative refractive index .sub.lit%. The relative refractive index .sub.icl% is generally greater than the relative refractive index .sub.lit% and generally less than the relative refractive index .sub.ac% (i.e., .sub.ac%>.sub.icl%>.sub.lit%) as generally depicted in
(235) In embodiments where the first cladding portion 322 includes the first outer cladding portion 323, the first outer cladding portion 323 has a refractive index n.sub.OCL and a relative refractive index .sub.OCL%. In these embodiments, the relative refractive index .sub.OCL% may be used as the reference for determining the relative refractive indices of the other glass portions of the first segment 310 of the optical fiber 300. In the embodiments described herein, the relative refractive index .sub.OCL% of the first outer cladding portion 323 is greater than the relative refractive index .sub.LIT % of the first low-index trench 324 (i.e., .sub.OCL%>.sub.LIT%). In some embodiments, the relative refractive index .sub.OCL % of the first outer cladding portion 323 may be greater than the relative refractive index .sub.ICL% of the first inner cladding portion 325, such as when the first inner cladding portion 325 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.ICL of the first inner cladding portion 325 relative to the index of refraction n.sub.OCL of the first outer cladding portion 323. In other embodiments, the relative refractive index .sub.OCL % of the first outer cladding portion 323 may be substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 325. In such embodiments, the composition of the first outer cladding portion 323 may be the same as the composition of the first inner cladding portion 325 or different than the composition of the first inner cladding portion 325, so long as .sub.OCL%=.sub.ICL%. Based on the foregoing, it should be understood that the relative refractive index .sub.OCL % of the first outer cladding portion 323 is greater than or substantially equal to the relative refractive index .sub.ICL% of the first inner cladding portion 325.
(236) In embodiments where the second cladding portion 342 includes the second outer cladding portion 343, the second outer cladding portion 343 has a refractive index n.sub.ocl and a relative refractive index .sub.ocl%. Accordingly, the relative refractive index .sub.ocl% may be used as the reference for the relative refractive indices of the other glass portions of the second segment 330 of the optical fiber 300. In the embodiments described herein, the relative refractive index .sub.ocl% of the second outer cladding portion 343 is greater than the relative refractive index .sub.lit% of the second low-index trench 344 (i.e., .sub.ocl%>.sub.lit%). In some embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 343 may be greater than the relative refractive index .sub.icl% of the second inner cladding portion 345, such as when the second inner cladding portion 345 comprises silica glass down-doped with one or more down-dopants which decrease the index of refraction n.sub.icl of the second inner cladding portion 345 relative to the index of refraction n.sub.ocl of the second outer cladding portion 343. In other embodiments, the relative refractive index .sub.ocl% of the second outer cladding portion 343 may be substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 345. In such embodiments, the composition of the second outer cladding portion 343 may be the same as the composition of the second inner cladding portion 345 or different than the composition of the second inner cladding portion 345, so long as .sub.ocl%=.sub.icl%. Based on the foregoing, it should be understood that the relative refractive index .sub.ocl% of the second outer cladding portion 343 is greater than or substantially equal to the relative refractive index .sub.icl% of the second inner cladding portion 345. In embodiments, the second outer cladding portion 343 is made from the same material as the first outer cladding portion 323, and as such, the refractive index n.sub.ocl of the second outer cladding portion 343 may be substantially equal to the refractive index n.sub.OCL of the first outer cladding portion 323 (i.e., n.sub.ocl=n.sub.OCL) and the relative refractive index .sub.ocl% of the second outer cladding portion 343 may be substantially equal to the relative refractive index .sub.OCL% of the first outer cladding portion 323, (i.e., .sub.ocl%=.sub.OCL%=0).
(237) The first central core region 315 of the first segment 310 and the second central core region 335 of the second segment 330 comprise silica glass with one or more up-dopants which increase the index of refraction of silica glass, for example and without limitation, Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first central core region 315 and the second central core region 335 contain between about 3 wt. % to about 17 wt. % GeO.sub.2. In some other embodiments, at least one of the first central core region 315 and the second central core region 335 contain between about 5 wt. % to about 13 wt. % GeO.sub.2. In embodiments, the first central core region 315 and the second central core region 335 are made from the same materials and the dopant concentration in the first central core region 315 is substantially equal to the dopant concentration in the second central core region 335.
(238) The first low-index core region 314 of the first segment 310 and the second low-index core region 334 of the second segment 330 comprise silica glass with one or more down-dopants which decrease the index of refraction of silica glass, for example and without limitation, F, B, combinations thereof, or the like. In embodiments, at least one of the first low-index core region 314 and the second low-index core region 334 comprise F in a concentration between about 0.1 wt. % to about 2.5 wt. %. In some embodiments, at least one of the first low-index core region 314 and the second low-index core region 334 comprise F in a concentration between about 0.1 wt. % to about 1.8 wt. %. In other embodiments, at least one of the first low-index core region 314 and the second low-index core region 334 comprise F in a concentration between about 0.1 wt. % to about 1.5 wt. %. In still other embodiments, at least one of the first low-index core region 314 and the second low-index core region 334 comprise F in a concentration between about 0.5 wt. % to about 1.8 wt. %. In still yet other embodiments, at least one of the first low-index core region 314 and the second low-index core region 334 comprise F in a concentration between about 0.7 wt. % to about 1.8 wt. %.
(239) The first annular core region 313 of the first segment 310 and the second annular core region 333 of the second segment 330 comprise silica glass with one or more up-dopants which increase the index of refraction of silica glass, for example and without limitation, Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first annular core region 313 and the second annular core region 333 contain between about 3 wt. % to about 17 wt. % GeO.sub.2. In some other embodiments, at least one of the first annular core region 313 and the second annular core region 333 contain between about 5 wt. % to about 13 wt. % GeO.sub.2. In embodiments, the first annular core region 313 and the second annular core region 333 are made from the same materials and the dopant concentration in the first annular core region 313 is substantially equal to the dopant concentration in the second annular core region 333.
(240) The first inner cladding portion 325 of the first segment 310 and the second inner cladding portion 345 of the second segment 330 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first inner cladding 325 and the second inner cladding 345 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first inner cladding 325 and the second inner cladding 345 contain F as a down-dopant.
(241) As discussed in relation to expressions (32) and (33) above, the radial thickness of a particular glass portion of an optical fiber may be interrelated with a relative refractive index of the particular glass portion. In the embodiments described herein, the trench volume V.sub.LIT of the first low-index trench 324 may be greater than or equal to about 80%-m.sup.2, such as greater than or equal to about 100%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 110%-m.sup.2 or even greater than or equal to about 120%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 80%-m.sup.2 and less than or equal to about 220%-m.sup.2. In some embodiments, the trench volume V.sub.LIT may be greater than or equal to about 100%-m.sup.2 and less than or equal to about 200%-m.sup.2. In still other embodiments, the trench volume profile V.sub.LIT may be greater than or equal to about 110%-m.sup.2 and less than or equal to about 180%-m.sup.2.
(242) In the embodiments described herein, the trench volume v.sub.lit of the second low-index trench 344 may be greater than or equal to about 40%-m.sup.2, such as greater than or equal to about 50%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 55%-m.sup.2 or even greater than or equal to about 60%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 40%-m.sup.2 and less than or equal to about 110%-m.sup.2. In some embodiments, the trench volume v.sub.lit may be greater than or equal to about 50%-m.sup.2 and less than or equal to about 100%-m.sup.2. In still other embodiments, the trench volume profile v.sub.lit may be greater than or equal to about 55%-m.sup.2 and less than or equal to about 90%-m.sup.2.
(243) In the embodiments of the optical fibers described herein, the first low-index trench 324, the second low-index trench 344, or both the first low-index trench 324 and the second low-index trench 344, comprise silica glass with one or more down-dopants which decrease the index of refraction of silica glass. Non-limiting examples of down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first low-index trench 324 and the second low-index trench 344 comprise F in a concentration between about 0.1 wt. % to about 2.5 wt. %. In some embodiments, at least one of the first low-index trench 324 and the second low-index trench 344 comprise F in a concentration between about 0.1 wt. % to about 1.8 wt. %. In other embodiments, at least one of the first low-index trench 324 and the second low-index trench 344 comprise F in a concentration between about 0.1 wt. % to about 1.5 wt. %. In still other embodiments, at least one of the first low-index trench 324 and the second low-index trench 344 comprise F in a concentration between about 0.5 wt. % to about 1.8 wt. %. In still yet other embodiments, at least one of the first low-index trench 324 and the second low-index trench 344 comprise F in a concentration between about 0.7 wt. % to about 1.8 wt. %.
(244) In some embodiments, at least one of the relative refractive index .sub.LIC% of the first low-index core region 314, the relative refractive index .sub.LIT% of the first low-index trench 324, the relative refractive index .sub.lic% of the second low-index core region 334 and the relative refractive index .sub.lit% of the second low-index trench 344 is achieved by forming the silica glass of at least one of the first low-index core region 314, the first low-index trench 324, the second low-index core region 334 and the second low-index trench 344, respectively, with voids which are either non-periodically disposed, or periodically disposed, or both, throughout the silica glass. The voids are stretched (elongated) along the length (i.e. parallel to the longitudinal axis) of the optical fiber 300, but do not extend the entire length of the entire fiber. While not wishing to be bound by theory, it is believed that the voids extend less than a few meters, and in many cases less than 1 meter along the length of the fiber. Optical fiber disclosed herein can be made by methods which utilize preform consolidation conditions which are effective to result in a significant amount of gases being trapped in the consolidated glass blank, thereby causing the formation of voids in the consolidated glass optical fiber preform. Rather than taking steps to remove these voids, the resultant preform is used to form an optical fiber with voids therein. In some embodiments, these voids may contain one or more gases, such as argon, krypton, CO.sub.2, SO.sub.2, O.sub.2, or mixtures thereof. In some other embodiments, the voids are substantially free of gas. Regardless of the presence or absence of gas, at least one of the refractive index n.sub.LIC of the first low-index core region 314, the refractive index n.sub.LIT of the first low-index trench 324, the refractive index n.sub.lic of the second low-index core region 334 and the refractive index n.sub.lit of the second low-index trench 344 are decreased due to the presence of the voids. Alternatively or additionally, at least one of the n.sub.LIC of the first low-index core region 314, the refractive index n.sub.LIT of the first low-index trench 324, the refractive index n.sub.lic of the second low-index core region 334 and the refractive index n.sub.lit of the second low-index trench 344 is decreased by forming a down-doped silica glass with a non-periodic, periodic, or both non-periodic and periodic distribution of voids, as described herein.
(245) The relative refractive index .sub.LIT% of the first low-index trench 324 is less than the relative refractive index .sub.ICL% of the first inner cladding portion 325 (i.e., .sub.LIT%<.sub.ICL%) and less than the relative refractive index .sub.OCL% of the first outer cladding portion 323 (i.e., .sub.LIT%<.sub.OCL%). In some embodiments, the relative refractive index .sub.ICL% is substantially equal to the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%=.sub.OCL%. In other embodiments, the relative refractive index .sub.ICL% is less than the relative refractive index .sub.OCL% and .sub.LIT%<.sub.ICL%<.sub.OCL%.
(246) The relative refractive index .sub.lit% of the second low-index trench 344 is less than the relative refractive index .sub.icl% of the second inner cladding portion 345 (i.e., .sub.lit%<.sub.icl%) and less than the relative refractive index .sub.ocl% of the second outer cladding portion 343 (i.e., .sub.lit%<.sub.ocl%). In some embodiments, the relative refractive index .sub.icl% is substantially equal to the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%=.sub.ocl%. In other embodiments, the relative refractive index .sub.icl% is less than the relative refractive index .sub.ocl% and .sub.lit%<.sub.icl%<.sub.ocl%. In embodiments where the second low-index trench 344, the second inner cladding portion 345 and the second outer cladding portion 343 are made from the same materials as the first low-index trench 324, the first inner cladding portion 325 and the first outer cladding portion 323, respectively, it should be appreciated that the relative refractive index .sub.lit% may be substantially equal to the relative refractive index .sub.LIT% (i.e., .sub.lit%=.sub.LIT%), the relative refractive index .sub.icl% may be substantially equal to the relative refractive index .sub.ICL% (i.e., .sub.icl%=.sub.ICL%) and the relative refractive index .sub.ocl% may be substantially equal to the relative refractive index .sub.OCL% (i.e., .sub.ocl%=.sub.OCL%).
(247) The first outer cladding 323 of the first segment 310 and the second outer cladding 343 of the second segment 330 may comprise pure silica glass, silica glass with one or more up-dopants which increase the index of refraction of silica glass, or silica glass with one or more down-dopants that decrease the index of refraction of silica glass. Non-limiting examples of suitable up-dopants include Ge, Ti, Al, Cl, P, GeO.sub.2, TiO.sub.2, P.sub.2O.sub.5, combinations thereof or the like. In embodiments, at least one of the first outer cladding 323 and the second outer cladding 343 contain Cl as an up-dopant. Non-limiting examples of suitable down-dopants include F, B, combinations thereof, or the like. In embodiments, at least one of the first outer cladding 323 and the second outer cladding 343 contain F as a down-dopant.
(248) The various embodiments of the optical fiber 300 described herein have improved bend performance due to the incorporation of the first low-index trench 324 within the first cladding portion 322 and the second low-index trench 344 within the second cladding portion 342. Macrobend performance of the optical fiber 200 may be determined according to FOTP-62 (JEC-60793-1-47) as described above.
(249) In the embodiments described herein, the optical fiber 300 is manufactured using a conventional fiber manufacturing process to make a fiber preform having a desired structure. Non-limiting examples of processes used to make the fiber preform include outside vapor deposition (OVD), modified chemical vapor deposition (MCVD), physical chemical vapor deposition (PCVD), or the like. Once formed, the fiber preform is drawn into a fiber having the dimensions of the first segment 310 (G-segment). The fiber having the dimensions of the first segment 310 is clamped and a portion of the fiber is further drawn down to the dimensions of the second segment 330 (R-segment) with the transition region 350 positioned between the first segment 310 and the second segment 330.
(250) For example, in one embodiment, the optical fiber 300 may be initially formed such that the optical fiber 300 initially has the first central core region 315, first low-index core region 314, first annular core region 313, first inner cladding portion 325, first low-index trench 324 and first outer cladding portion 323. The optical fiber 300 may then be clamped and a portion of the fiber heated and further drawn to create an optical fiber having the first segment 310 with the first central core region 315, first low-index core region 314, first annular core region 313, first inner cladding portion 325, first low-index trench 324 and first outer cladding portion 323, and a second segment 330 having the second central core region 335, second low-index core region 334, second annular core region 333, second inner cladding portion 345, second low-index trench 344 and second outer cladding portion 343. In this procedure, further drawing the optical fiber reduces the dimensions of the second segment 330 of the optical fiber 300 relative to the first segment 310. In particular, the dimensions of the second central core region 335 are significantly reduced relative to the first central core region 315.
(251) Referring to
(252) Referring to
(253) The R-segment of the optical fiber 300 (segment 330) is shown in
(254) One embodiment of an optical fiber 300 comprises a first segment 310 (G-segment) optically coupled to a second segment 230 (R-segment) with a transition region 350. The exemplary G-section of the optical fiber 300 (first segment 310) of this embodiment is shown in
(255) Specifically, a Gaussian laser beam GLB is optically coupled to the inlet end 311 of the optical fiber 300 and propagates through the first segment 310 towards the second segment 330. The Gaussian laser beam GLB propagates through the first central core region 315 of the first segment 310 towards the second segment 330. Specifically, the Gaussian laser beam GLB is introduced into the first central core region 315 and propagates through the first segment 310 and into the transition region 350. As the Gaussian laser beam GLB propagates through the transition region 350 and into the second segment 330, the decreased size of second central core region 335 is unable to significant support propagation of the Gaussian laser beam GLB and the optical power of the Gaussian laser beam GLB propagates, instead, in the second annular core region 333, thereby converting the Gaussian laser beam GLB into non-asymmetrical shaped laser beam (e.g., broken ring or partial ring shaped beam). The non-asymmetrical shaped laser beam propagates through the second segment 330 within the second non-axisymmetric core region 333.
(256) The non-axisymmetric laser beam exits the optical fiber 300 through an outlet end 331. The Gaussian laser beam GLB can be coupled to the inlet end 311 of the optical fiber 300 through a lens system (see
(257) If the outlet end 331 of the optical fiber 300 is curved, and/or forms a focusing lens surface, then optical fiber 300 forms an non-axisymmetric (non-circularly symmetric) Bessel laser beam BLB and the Bessel laser beam BLB exits the optical fiber 300 having undergone the transformation from the Gaussian laser beam to an non-axisymmetric (focused) Bessel laser beam. The non-axisymmetric laser beam provided to the outlet end 331 of the optical fiber 300 can be focused with free space bulk optics 1301, 130A (see
(258) It is noted that if the optical fiber 300 is utilized instead of an optical fiber 300 to create a non-axisymmetric Bessel beam, a small fiber segment with the geometry and the refractive index profiles shown in
(259)
(260) Alternatively, if the optical fiber 100 is utilized instead of the optical fiber 100, no end-cap is necessary as shown in
(261) In the embodiments shown in
(262)
(263)
(264) Referring to
(265) It should be appreciated that when the Bessel laser beam BLB reaches the axicon prism 410 shown in
(266) Referring to
(267) Referring to
(268) Referring to
EXAMPLES
(269) The embodiments described herein will be further clarified by the following examples.
(270) A summary of radii and relative refractive indices for five examples (Examples 1-5) of the optical fiber 100 depicted in
(271) TABLE-US-00001 TABLE 1A Example 1 Example 2 Example 3 Example 4 Example 5 .sub.CH % 26% 26% 26% 26% 26% .sub.AC % 0.12% 0.2% 0.34% 0.5% 1% .sub.LIT % 0.6% 0.5% 0.4% 0.4% 0% R.sub.0 (m) 10 20 15 25 30 R.sub.1 (m) 15 22.5 20 32 40 R.sub.2 (m) 20 34 25 32 40 R.sub.3 (m) 28 42.5 32 40 40 R.sub.4 (m) 125 80 75 83.3 73.5 Taper ratio 0.5 0.781 0.533 0.750 0.85 r.sub.1 (m) 5.7 8.3 7.2 15.7 24.6 r.sub.2 (m) 8.8 22.2 10.9 15.7 24.6 r.sub.3 (m) 13.2 30.2 15.4 24.6 24.6 r.sub.4 (m) 62.5 62.5 40.0 62.5 62.5
(272) As shown in Table 1A, the relative refractive index .sub.CH% for the channel 114 was 26% for Examples 1-5. The relative refractive index .sub.AC% for the first annular core region 113 ranged from 0.12% to 1% and the relative refractive index .sub.LIT% for the first low-index trench 124 ranged from 0% to 0.6%. The radius R.sub.0 ranged from 10 m to 30 m; the radius R.sub.1 ranged from 15 m to 40 m; the radius R.sub.2 ranged from 20 m to 40 m; the radius R.sub.3 ranged from 28 m to 42.5 m; and the radius R.sub.4 ranged from 73.5 m to 125 m. The radial thickness T.sub.AC of the first annular core region 113 ranged from 2.5 m to 10 m; radial thickness T.sub.ICL of the first inner cladding portion 125 ranged from 0.0 m to 12.5 m; the radial thickness T.sub.LIC of the first low-index trench 124 ranged from 0.0 m to 8.5 m; and the radial thickness T.sub.OCL of the first outer cladding portion 123 ranged from 33.5 m to 100 m.
(273) The taper ratio between the first segment 110 and the second segment 130 ranged from 0.5 to 0.85. The relative refractive index .sub.c% for the second core portion 132 and the relative refractive index .sub.lit% for the second low-index trench 144 were substantially equal to the relative refractive index .sub.AC% for the first annular core region 113 and the relative refractive index .sub.LIT% for the first low-index trench 124, respectively. The radius r.sub.1 ranged from 5.7 m to 24.6 m; the radius r.sub.2 ranged from 8.8 m to 24.6 m; the radius r.sub.3 ranged from 13.2 m to 30.2 m; and the radius r.sub.4 ranged from 40 m to 62.5 m. The radial thickness t.sub.icl of the second inner cladding portion 145 ranged from 0.0 m to 13.9 m; the radial thickness t.sub.lic of the second low-index trench 144 ranged from 0.0 m to 8.9 m; and the radial thickness t.sub.ocl of the second outer cladding portion 143 ranged from 24.6 m to 49.3 m.
(274) The embodiments of optical fibers 100 (Examples 1-5) are shown in Table 1B and are similar to the optical fiber 100 described above with reference to Table 1, and in cross-section A-A have a refractive index profiles of examples 1-5. For example, the core region 113 has a relative refractive index .sub.AC%, as shown in Table 1. However, optical fibers 100 utilize one or more regions R (e.g., comprising of pure silica, down doped silica, or air as shown in
(275) TABLE-US-00002 TABLE 1B Example 1 Example 2 Example 3 Example 4 Example 5 .sub.CH % 26% 26% 26% 26% 26% .sub.AC %/; 0.12% 0.2% 0.34% 0.5% 1% Region 26% 26% 26% 26% 26% R = air .sub.LIT % 0.6% 0.5% 0.4% 0.4% 0% R.sub.0 (m) 10 20 15 25 30 R.sub.1 (m) 15 22.5 20 32 40 R.sub.2 (m) 20 34 25 32 40 R.sub.3 (m) 28 42.5 32 40 40 R.sub.4 (m) 125 80 75 83.3 73.5 Taper ratio 0.5 0.781 0.533 0.750 0.85 r.sub.1 (m) 5.7 8.3 7.2 15.7 24.6 r.sub.2 (m) 8.8 22.2 10.9 15.7 24.6 r.sub.3 (m) 13.2 30.2 15.4 24.6 24.6 r.sub.4 (m) 62.5 62.5 40.0 62.5 62.5
(276) A summary of radii and relative refractive indices for three examples (Examples 6-8) of the optical fiber 200 depicted in
(277) TABLE-US-00003 TABLE 2A Example 6 Example 7 Example 8 .sub.LIC % 0.5% 0.5% 0% .sub.AC % 0.34% 0.5% 1% .sub.LIT % 0.5% 0.4% 0% R.sub.0 (m) 3 5 4 R.sub.1 (m) 10 12 10 R.sub.2 (m) 18 12 10 R.sub.3 (m) 30 12 10 R.sub.4 (m) 125 125 125 Taper ratio 0.5 0.4 0.32 r.sub.0 (m) 1.5 2.0 1.3 r.sub.1 (m) 5.0 4.8 3.2 r.sub.2 (m) 9.0 4.8 3.2 r.sub.3 (m) 15.0 4.8 3.2 r.sub.4 (m) 62.5 50.0 40.0
(278) As shown in Table 2A, the relative refractive index .sub.LIC% for the first low-index core region 214 ranged from 0% to 0.5%; the relative refractive index .sub.AC% for the first annular core region 213 ranged from 0.34% to 1% and the relative refractive index .sub.LIT% for the first low-index trench 224 ranged from 0% to 0.5%. The radius R.sub.0 ranged from 3 m to 5 m; the radius R.sub.1 ranged from 10 m to 12 m; the radius R.sub.2 ranged from 10 m to 18 m; the radius R.sub.3 ranged from 10 m to 30 m; and the radius R.sub.4 was 125 m for Examples 6-8. The radial thickness T.sub.AC of the first annular core region 213 ranged from 6 m to 7 m; radial thickness T.sub.ICL of the first inner cladding portion 225 ranged from 0.0 m to 8 m; the radial thickness T.sub.LIC of the first low-index trench 224 ranged from 0.0 m to 12 m; and the radial thickness T.sub.OCL of the first outer cladding portion 223 ranged from 95 m to 115 m.
(279) The taper ratio between the first segment 210 and the second segment 230 ranged from 0.32 to 0.5. The relative refractive index .sub.lic% for the second low-index core region 234, the relative refractive index .sub.ac% for the second annular core region 233 and the relative refractive index .sub.lit% for the second low-index trench 244 were substantially equal to the relative refractive index .sub.LIC% for the first low-index core region 214, the relative refractive index .sub.AC% for the first annular core region 213 and the relative refractive index .sub.LIT% for the first low-index trench 224, respectively. The radius r.sub.0 ranged from 1.3 m to 2 m; the radius r.sub.1 ranged from 3.2 m to 5 m; the radius r.sub.2 ranged from 3.2 m to 9 m; the radius r.sub.3 ranged from 3.2 m to 15 m; and the radius r.sub.4 ranged from 40 m to 62.5 m. The radial thickness t.sub.ac of the second annular core region 233 ranged from 1.9 m to 3.5 m; the radial thickness t.sub.icl of the second inner cladding portion 245 ranged from 0.0 m to 4 m; the radial thickness t.sub.lic of the second low-index trench 244 ranged from 0.0 m to 6 m; and the radial thickness t.sub.ocl of the second outer cladding portion 243 ranged from 36.8 m to 47.5 m.
(280) The embodiments of optical fibers 200 (Examples 6-8) are shown in Table 2B and are similar to the optical fiber 200 described above with reference to Table 2A, and in cross-section A-A have a refractive index profiles of examples 6-8. For example, the core region 213 has a relative refractive index .sub.AC%, as shown in Table 2B and the core region 233 has the a relative refractive index .sub.ac%. However, optical fibers 200 utilize one or more regions R (e.g., comprising of pure silica, down doped silica, or air as shown in
(281) TABLE-US-00004 TABLE 2B Example 6 Example 7 Example 8 .sub.LIC % 0.5% 0.5% 0% .sub.AC %; 0.34 0.5% 1% Region 0% 0% 0% R = pure silica A.sub.LIT % 0.5% 0.4% 0% R.sub.0 (m) 3 5 4 R.sub.1 (m) 10 12 10 R.sub.2 (m) 18 12 10 R.sub.3 (m) 30 12 10 R.sub.4 (m) 125 125 125 Taper ratio 0.5 0.4 0.32 r.sub.0 (m) 1.5 2.0 1.3 r.sub.1 (m) 5.0 4.8 3.2 r.sub.2 (m) 9.0 4.8 3.2 r.sub.3 (m) 15.0 4.8 3.2 r.sub.4 (m) 62.5 50.0 40.0
(282) A summary of radii and relative refractive indices for three examples (Examples 9-11) of the optical fiber 300 depicted in
(283) TABLE-US-00005 TABLE 3A Example 9 Example 10 Example 11 .sub.CC % 0.34% 0.1% 0.2% .sub.LIC % 0% 0.2% 0% .sub.AC % 0.5% 0.75% 1% .sub.LIT % 0.5% 0.4% 0% R.sub.00 (m) 4 6 7 R.sub.0 (m) 9 12 20 R.sub.1 (m) 15 22 30 R.sub.2 (m) 20 22 30 R.sub.3 (m) 30 50 30 R.sub.4 (m) 125 125 125 Taper ratio 0.5 0.4 0.5 r.sub.00 (m) 2.0 2.4 3.5 r.sub.0 (m) 4.5 4.8 10.0 r.sub.1 (m) 7.5 8.8 15.0 r.sub.2 (m) 10.0 8.8 15.0 r.sub.3 (m) 15.0 20.0 15.0 r.sub.4 (m) 62.5 50.0 62.5
(284) As shown in Table 3A, the relative refractive index .sub.CC% for the first central core region 315 ranged from 0.1% to 0.34%; the relative refractive index .sub.LIC% for the first low-index core region 314 ranged from 0% to 0.2%; the relative refractive index .sub.AC% for the first annular core region 313 ranged from 0.5% to 1%; and the relative refractive index .sub.LIT% for the first low-index trench 324 ranged from 0% to 0.5%. The radius R.sub.00 ranged from 4 m to 7 m; the radius R.sub.0 ranged from 9 m to 20 m; the radius R.sub.1 ranged from 15 m to 30 m; the radius R.sub.2 ranged from 20 m to 30 m; the radius R.sub.3 ranged from 30 m to 50 m; and the radius R.sub.4 was 125 m for Examples 9-11. The radial thickness T.sub.LIC of the first low-index core region 314 ranged from 5 m to 13 m; radial thickness T.sub.AC of the first annular core region 313 ranged from 6 m to 10 m; the radial thickness T.sub.ICL of the first inner cladding portion 325 ranged from 0.0 m to 5 m; the radial thickness T.sub.LIC of the first low-index trench 324 ranged from 0.0 m to 28 m; and the radial thickness T.sub.OCL of the first outer cladding portion 323 ranged from 75 m to 95 m.
(285) The taper ratio between the first segment 310 and the second segment 330 ranged from 0.4 to 0.5. The relative refractive index .sub.cc% for the second central core region 335, the relative refractive index .sub.lic% for the second low-index core region 334, the relative refractive index .sub.ac% for the second annular core region 333, and the relative refractive index .sub.lit% for the second low-index trench 344 were substantially equal to the relative refractive index .sub.CC% for the first central core region 315, the relative refractive index .sub.LIC% for the first low-index core region 314, the relative refractive index .sub.AC% for the first annular core region 313, and the relative refractive index .sub.LIT% for the first low-index trench 324, respectively. The radius r.sub.00 ranged from 2 m to 3.5 m; the radius r.sub.0 ranged from 4.5 m to 10 m; the radius r.sub.1 ranged from 7.5 m to 15 m; the radius r.sub.2 ranged from 8.8 m to 15 m; the radius r.sub.3 ranged from 15 m to 20 m; and the radius r.sub.4 ranged from 50 m to 62.5 m. The radial thickness t.sub.lic of the second low-index core region 334 ranged from 2.4 m to 6.5 m; the radial thickness t.sub.ac of the second annular core region 333 ranged from 3 m to 5 m; the radial thickness t.sub.icl of the second inner cladding portion 345 ranged from 0.0 m to 2.5 m; the radial thickness t.sub.lic of the second low-index trench 344 ranged from 0.0 m to 11.2 m; and the radial thickness t.sub.ocl of the second outer cladding portion 343 ranged from 30 m to 47.5 m.
(286) The embodiments of optical fibers 300 (Examples 9-11) are depicted in Table 3B and are similar to the optical fiber 300 described above with reference to Table 3A, and in cross-section A-A have refractive index profiles similar to those of examples 9-11. For example, the core region 325 has a relative refractive index .sub.AC%, as shown in Table 3A and the core region 333 has a relative refractive index .sub.ac%. However, optical fibers 300 utilize one or more regions R (e.g., comprising of pure silica, down doped silica, or air as shown in
(287) TABLE-US-00006 TABLE 3B Example 9 Example 10 Example 11 .sub.CC % 0.34% 0.1% 0.2% .sub.LIC % 0% 0.2% 0% .sub.AC %/ 0.5% 0.75% 1% Air 26% 26% 26% .sub.LIT % 0.5% 0.4% 0% R.sub.00 (m) 4 6 7 R.sub.0 (m) 9 12 20 R.sub.1 (m) 15 22 30 R.sub.2 (m) 20 22 30 R.sub.3 (m) 30 50 30 R.sub.4 (m) 125 125 125 Taper ratio 0.5 0.4 0.5 r.sub.00 (m) 2.0 2.4 3.5 r.sub.0 (m) 4.5 4.8 10.0 r.sub.1 (m) 7.5 8.8 15.0 r.sub.2 (m) 10.0 8.8 15.0 r.sub.3 (m) 15.0 20.0 15.0 r.sub.4 (m) 62.5 50.0 62.5
(288) Optical fibers 100, 200, 300 can be manufactured, for example, by making a non-circularly symmetric optical fiber preform, above and then by drawing such fibers the non-circularly symmetrical preform. According to some embodiments, the non-circularly symmetrical preforms for making optical fibers 100, 200, 300 can be manufactured, for example, by: A) making a preform for the optical fiber 100 200, 300, then drilling air holes to form regions R in such a preform, or B) making a preform for the optical fiber 100 200, 300, then drilling holes that re filled with either pure silica rods, or by down doped silica to form regions R in such a preform, or C) cutting off a portion of the fiber preform for the optical fiber 100 200, 300 to form a D shaped preform, situating it in a glass-based tube together with a different D-shaped preform (e.g., downdoped or pure silica D-shaped preform), fusing them together in order to make an optical preform with a circular perimeter, or d) cutting off a portion of the fiber preform for the optical fiber 100 200, 300 to form a D shaped preform.
(289) For example, according to some embodiments, in order to convert a Gaussian beam into an elliptically shaped Bessel beams, instead of having a circularly symmetrical core with an updoped ring shaped region (e.g., 113, 213, 313) the optical fiber 100, 200, 300 comprises two D shaped fiber portions D1, D2.
(290) More specifically,
(291)
(292) A segment of a split ring core or D-shaped ring core fiber 100, 200, 300, can be used as an end-cap with a ring core fiber 1000, 200, 300 to do beam conversion from a ring-shaped beam to a non-axisymmetric shape beam. The splitting of the core's symmetry so that the core is no longer circularly symmetric allows the conventional Bessel beam to be converted into two D-shaped beam when the end-cap fiber 1000 is attached to the fiber 100, 200, 300 (also referred to as a ring shaped fober).
(293) As discussed above, the proposed D-shaped ring core fibers can be made by several methods.
(294)
(295)
(296) Based on the foregoing, it should now be understood that the optical fibers described herein convert a Gaussian laser beam into a Bessel beam, for example, a non-axisymmetric Bessel laser beam. It should also be understood that the optical fibers have relatively low bend losses. The optical fibers are particularly suitable for applications requiring a large depth of focus such as laser inspection techniques, laser processing techniques, and the like. Also based on foregoing, it should now be understood that some of the optical fibers described herein, when used in conjunction with the end-caps convert a Gaussian laser into a non-axisymmetric Bessel laser beam
(297) It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, it is intended that the specification cover the modifications and variations of the various embodiments described herein provided such modification and variations come within the scope of the appended claims and their equivalents.