WORK VEHICLE
20200200128 ยท 2020-06-25
Assignee
Inventors
- Tetsushi SAKUMA (Sakai-city, JP)
- Akiyoshi ONO (Sakai-city, JP)
- Megumi SAWAI (Sakai-city, JP)
- Daisuke INABA (Sakai-city, JP)
- Shinji KATO (Sakai-city, JP)
Cpc classification
F01N3/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2279/30
PERFORMING OPERATIONS; TRANSPORTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0002
PERFORMING OPERATIONS; TRANSPORTING
F02M35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M11/0004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2340/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D50/20
PERFORMING OPERATIONS; TRANSPORTING
F02M35/10157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2340/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/0472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
B01D50/00
PERFORMING OPERATIONS; TRANSPORTING
F01M11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A work vehicle includes an engine, a particulate filter, and an oil separator. The particulate filter is connected to the engine to collect particulate matters contained in exhaust gas from the engine. The particulate filter is provided to overlap with the engine when viewed in a height direction along a height of the work vehicle. The oil separator is connected to the engine via a blow-by-gas discharge pipe to catch a liquid component in blow-by-gas from the engine. The oil separator is provided between the engine and the particulate filter to overlap with the particulate filter when viewed in the height direction.
Claims
1. A work vehicle comprising: an engine; a particulate filter connected to the engine to collect particulate matters contained in exhaust gas from the engine, the particulate filter being provided to overlap with the engine when viewed in a height direction along a height of the work vehicle; and an oil separator connected to the engine via a blow-by-gas discharge pipe to catch a liquid component in blow-by-gas from the engine, the oil separator being provided between the engine and the particulate filter to overlap with the particulate filter when viewed in the height direction.
2. The work vehicle according to claim 1, wherein the particulate filter has a substantially tubular shape having a center axis along an axial direction that is substantially perpendicular to the height direction.
3. The work vehicle according to claim 2, wherein the axial direction matches an anteroposterior direction of the work vehicle.
4. The work vehicle according to claim 2, wherein the engine includes: a crank shaft extending substantially perpendicularly to the height direction; a cylinder block accommodating the crank shaft; a cylinder head provided above the cylinder block in the height direction; and a cylinder head cover provided above the cylinder head in the height direction and having an outlet port provided in an outer surface opposite to the cylinder head in the height direction, the blow-by-gas being configured to be discharged via the outlet port, and the work vehicle further comprises the blow-by-gas discharge pipe connecting the cylinder head cover and the oil separator.
5. The work vehicle according to claim 4, wherein the oil separator is positioned above the cylinder head cover in the height direction.
6. The work vehicle according to claim 5, wherein the crank shaft extends substantially in parallel with the axial direction.
7. The work vehicle according to claim 6, wherein the particulate filter is provided to overlap with the cylinder head cover when viewed in the height direction, and the oil separator is provided to overlap with the particulate filter when viewed in the height direction.
8. The work vehicle according to claim 7, wherein the axial direction matches an anteroposterior direction of the work vehicle.
9. The work vehicle according to claim 8, further comprising: a fuel tank disposed above the engine and adjacent to the particulate filter in a lateral direction substantially perpendicular to the height direction and the axial direction, the oil separator being provided to overlap with the fuel tank when viewed in the lateral direction.
10. The work vehicle according to claim 9, wherein the cylinder head is positioned between a center of the oil separator and the fuel tank when viewed in the height direction.
11. The work vehicle according to claim 5, wherein the blow-by-gas discharge pipe includes: an upright part connected to the cylinder head cover and extending in the height direction; a first bent part connected to the upright part and bent toward the oil separator; a linear part connected to the first bent part and extending diagonally upward; and a second bent part connected to the linear part and bent toward the oil separator to be connected to the oil separator.
12. The work vehicle according to claim 11, further comprising: a heater provided at the linear part.
13. The work vehicle according to claim 2, further comprising: an air cleaner; an inlet pipe connected to the air cleaner and extending toward the engine; and an additional blow-by-gas discharge pipe connecting the oil separator and the inlet pipe, the blow-by-gas processed by the oil separator being configured to be sent to the inlet pipe via the additional blow-by-gas discharge pipe.
14. The work vehicle according to claim 13, further comprising: a turbocharger connecting the inlet pipe and the engine; and an exhaust pipe connecting the turbocharger and the particulate filter, the additional blow-by-gas discharge pipe being connected to the inlet pipe between the air cleaner and the turbocharger.
15. The work vehicle according to claim 14, wherein the engine further includes an oil pan provided below the cylinder block in the height direction, and the work vehicle further comprises an oil drain pipe connecting a lower end of the oil separator in the height direction and the oil pan.
16. The work vehicle according to claim 15, wherein no heater is provided on the additional blow-by-gas discharge pipe and the oil drain pipe.
17. The work vehicle according to claim 16, wherein the particulate filter includes: a first end attached to the exhaust pipe; a second end opposite to the first end in the axial direction; a first flange provided at the second end and radially extending with respect to the center axis; and a second flange provided substantially in a middle between the first end and the second end and extending radially with respect to the center axis, and the oil separator is positioned between the first flange and the second flange in the axial direction.
18. The work vehicle according to claim 17, further comprising: a first bracket fixing the oil separator to the engine, wherein the first bracket includes: an oil separator attachment part attached to the oil separator; an engine connecting part connected to the engine; an exhaust pipe connecting part connected to the exhaust pipe, a first beam extending upward in the height direction from the engine connecting part to the oil separator attachment part, and a second beam extending substantially in the axial direction from the oil separator attachment part to the exhaust pipe connecting part while bypassing the oil separator.
19. The work vehicle according to claim 18, further comprising: a second bracket fixing the particulate filter on the first bracket, wherein the second bracket includes: a first support part supporting the first flange and extending in the height direction, a second support part supporting the second flange and extending in the height direction, a first base plate provided on the first beam to support the first support part, the first base plate being a Z shaped material extending from the first beam to the second support part, and a second base plate provided on the second beam between the oil separator and the exhaust pipe to support the second support part, and the first base plate includes: a base end connected to the first beam and positioned below an upper end of the oil separator in the height direction, and a tip end connected to the second support part and extending substantially in the axial direction, the tip end being positioned above the upper end of the oil separator in the height direction.
20. The work vehicle according to claim 10, further comprising: a first heat insulating member provided between the fuel tank and the particulate filter and between the fuel tank and the oil separator; and a second heat insulating member between the engine and the fuel tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
DESCRIPTION OF THE EMBODIMENTS
[0019] The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
[0020]
[0021] The embodiment in the present application refers to a forward direction D.sub.F and a backward direction D.sub.B respectively indicating a forward direction and a backward direction viewed from an operator seated on a driver's seat 5a provided in the driver's cab 5. An anteroposterior direction D.sub.FB has a concept generally indicating the forward direction D.sub.F and the backward direction D.sub.B. A leftward direction D.sub.L, a rightward direction D.sub.R, and a lateral direction D.sub.W indicate a leftward direction, a rightward direction, and a lateral direction viewed from the operator, respectively. An upward direction D.sub.U and a downward direction D.sub.D indicate an upward direction and a downward direction viewed from the operator, respectively. A height direction D.sub.H has a concept generally indicating the upward direction D.sub.u and the downward direction D.sub.D. Assume that anteroposterior, transverse (lateral), and height directions of the work vehicle 1 match the anteroposterior, transverse (lateral), and height directions viewed from the operator, respectively.
[0022] The vehicle body frame 2 includes a front frame 2a and a rear frame 2b. The front frame 2a is provided with the engine compartment 4. The engine compartment 4 is defined by a cover 4a. The cover 4a covers at least part of an engine 6 and various devices, which will be described later and are connected to the engine 6. The engine 6 is supported by the front frame 2a. The engine 6 is preferably a water-cooled vertical diesel engine including a common rail system (not depicted).
[0023] The rear frame 2b is provided with the driver's cab 5 and a transmission case 8. The transmission case 8 accommodates a travel gearbox configured to transmit drive power from the engine 6 to the traveling wheels 3a and 3b, and the like. The transmission case 8 further accommodates a work device gearbox configured to distribute motive power from the engine 6 to a work device (not depicted) separately from the traveling wheels 3a and 3b, a clutch, and the like. The work device gearbox, the clutch, and the like constitute a motive power transmission system to be called a work transmission system.
[0024] The work vehicle 1 further includes a pair of lift arms 10, a PTO shaft 11, and a traction device 12. The lift arms 10 are provided respectively on right and left sides of the work vehicle 1 one by one. The lift arms 10 are each configured to swing upward and downward along with operation of a hydraulic lift cylinder included in the work transmission system. The PTO shaft 11 functions as an output shaft for motive power of the work transmission system. The pair of lift arms 10 are coupled to a link mechanism (not depicted), and the PTO shaft 11 is connected to a transmission shaft for transmission of motive power to a work device (not depicted) like a rotary tillage device coupled to the link mechanism. The traction device 12 includes a convey carrier (not depicted) coupled to a rear end of the work vehicle 1 for conveyance.
[0025] <Internal Configuration of Engine Compartment>
[0026]
[0027] The work vehicle 1 includes the engine 6, a battery 16, an air cleaner 17, a particulate remover 18 (a particulate filter 18), a radiator 19, a cooling fan 20, and a fuel tank 21. The engine compartment 4 is provided with the engine 6, the battery 16, the air cleaner 17, the particulate remover 18, the radiator 19, the cooling fan 20, the fuel tank 21, and the like. The engine 6 is disposed below a rear half of the engine compartment 4 and has a crank axis A.sub.X1 extending in the anteroposterior direction D.sub.FB of the work vehicle 1. The battery 16 and the air cleaner 17 are disposed at a front end of the engine compartment 4. The particulate remover 18 has an orientation having a longitudinal direction matching the anteroposterior direction D.sub.FB and is disposed in a space above a left half of the engine 6 disposed in the rear half of the engine compartment 4. The radiator 19 and the cooling fan 20 are disposed between the engine 6 and the battery 16 as well as the air cleaner 17. The fuel tank 21 has a substantially L shape when viewed in the height direction D.sub.H, and is positioned in a space above a partition wall 13 having a narrow front portion positioned above D.sub.U a right half of the engine 6 and a wide rear portion positioned behind a rear end 6e of the engine 6. The fuel tank 21 is accordingly disposed above D.sub.U the engine 6. The engine 6 is disposed below D.sub.D the fuel tank 21.
[0028] As depicted in
[0029] With reference to
[0030] <Particulate Remover>
[0031] The particulate remover 18 is preferably constituted by a diesel particulate filter. The particulate remover 18 is connected to the engine 6 and collects particulate matter (soot etc.) contained in exhaust gas from the engine 6. The particulate remover 18 may further include a catalytic oxidation device or a selective catalytic reduction device. The particulate remover 18 has a substantially tubular shape provided with a center axis A.sub.X2. An axial direction D.sub.AX along the center axis A.sub.X2 is generally perpendicular to the height direction D.sub.H and generally matches the anteroposterior direction D.sub.FB of the work vehicle 1. Furthermore, the center axis A.sub.X2 is generally parallel to the crank axis A.sub.X1.
[0032] The particulate remover 18 includes a first end 181, a second end 182, a first flange 183, and a second flange 184. The first end 181 is attached to the exhaust pipe 28. The second end 182 corresponds to an opposite end of the first end 181 in the axial direction D.sub.AX. The second end 182 is connected to an extended exhaust pipe 29. The extended exhaust pipe 29 extends from the second end 182 of the particulate remover 18 toward a position to the left of the front frame 2a. The extended exhaust pipe 29 has an extended end inserted to a rear end of an exhaust gas mixing pipe 30 having a hexagonal sectional shape, coupled by means of a bolt to a left side part of the front frame 2a and having an orientation extending forward and downward, with a gap provided between an inner peripheral surface of the rear end and an outer peripheral surface of the extended end. Such disposition achieves an ejector effect when exhaust gas from the engine 6 flows from the extended exhaust pipe 29 to the exhaust gas mixing pipe 30. The first flange 183 is provided at the second end 182 and radially extends with respect to the center axis A.sub.X2. The second flange 184 is provided at a substantially center between the first end 181 and the second end 182, and radially extends with respect to the center axis A.sub.X2.
[0033] As depicted in
[0034] <Oil Separator>
[0035] The work vehicle 1 further includes an oil separator 15 configured to catch a liquid component in blow-by-gas from the engine 6. As depicted in
[0036]
[0037]
[0038] With reference to
[0039] With reference to
[0040] <Flow of Blow-by-Gas>
[0041]
[0042] The heater 32 heats blow-by-gas led out of the cylinder head cover 64 of the engine 6 to prevent moisture contained in the blow-by-gas from freezing and inhibit blockade of the blow-by-gas discharge pipe 31 upon cold start and during subsequent warming up of the engine 6. The oil separator 15 is disposed adjacent to the cylinder head cover 64, and the blow-by-gas discharge pipe 31 is short in length and is disposed adjacent to the engine 6 and the particulate remover 18, so that blow-by-gas is warmed with heat generated by the engine 6 and the particulate remover 18. Accordingly, there may be provided only one heater 32.
[0043] Blow-by-gas processed by the oil separator 15 to have no liquid component is sent to the inlet pipe 27 via the additional blow-by-gas discharge pipe 33. The oil separator 15 is disposed adjacent to the inlet pipe 27, so that the additional blow-by-gas discharge pipe 33 is short in length and is disposed adjacent to the engine 6 and the particulate remover 18. Blow-by-gas in the additional blow-by-gas discharge pipe 33 is thus warmed with heat generated by the engine 6 and the particulate remover 18. The additional blow-by-gas discharge pipe 33 is thus not necessarily provided with any heater.
[0044] The oil separator 15 sends the liquid component (particularly an oil component to be hereinafter called drain oil) contained in blow-by-gas to the oil pan 65 via the oil drain pipe 34. As depicted in
[0045] <Bracket Mounting Oil Separator>
[0046] The work vehicle 1 further includes a first bracket 35 fixing the oil separator 15 to the engine 6.
[0047] With reference to
[0048] The engine connecting part 352 is connected to the engine 6. The engine connecting part 352 is positioned below D.sub.D the oil separator attachment part 351. The engine connecting part 352 has a through hole for a bolt, and is screwed to the cylinder head 63 of the engine 6 by means of the bolt. The exhaust pipe connecting part 353 is connected to the exhaust pipe 28. The exhaust pipe connecting part 353 is positioned behind D.sub.B the oil separator attachment part 351. More specifically, the exhaust pipe connecting part 353 opposes the oil separator attachment part 351 in the anteroposterior direction D.sub.FB, with the oil separator 15 disposed therebetween.
[0049] The first beam 354 extends upward D.sub.U in the height direction D.sub.H from the engine connecting part 352 to the oil separator attachment part 351. The first beam 354, the engine connecting part 352, and the oil separator attachment part 351 are formed by bending a single plate member into a U shape. The first beam 354 is provided with a reinforcing rib 354a at a corner of a bent part.
[0050] The second beam 355 extends generally in the axial direction D.sub.AX (the anteroposterior direction D.sub.FB) from the oil separator attachment part 351 to the exhaust pipe connecting part 353 while bypassing the oil separator 15. The second beam 355 is constituted by a plate member provided separately from and joined by welding to the plate member constituting the first beam 354, the engine connecting part 352, and the oil separator attachment part 351, and a plate member constituting the exhaust pipe connecting part 353. The plate member constituting the second beam 355 may alternatively be provided integrally with either one or both of the plate member constituting the first beam 354, the engine connecting part 352, and the oil separator attachment part 351 and the plate member constituting the exhaust pipe connecting part 353.
[0051] The first bracket 35 further includes a first bracket attachment part 356, a second bracket attachment part 357, and a third bracket attachment part 358. There is provided a second bracket 36 to be described later, attached to the first bracket attachment part 356, the second bracket attachment part 357, and the third bracket attachment part 358. The first bracket attachment part 356 is constituted by a plate member attached by welding to a front end of the second beam 355 and has a through hole for a bolt. The second bracket attachment part 357 is constituted by a plate member attached by welding to a rear end of the second beam 355 and has a through hole for a bolt. The third bracket attachment part 358 is formed by bending forward D.sub.F the rear end of the second beam 355, and has a through hole for a bolt. In planar view, the second bracket attachment part 357 is positioned to the right of the exhaust pipe connecting part 353, and the third bracket attachment part 358 is positioned to the left of the exhaust pipe connecting part 353.
[0052] The first bracket 35 further includes an additional engine connecting part 359. The additional engine connecting part 359 is constituted by a plate member provided below D.sub.D the first bracket attachment part 356 in the height direction D.sub.H and attached by welding to the front end of the second beam 355, and has a through hole for a bolt. The additional engine connecting part 359 is screwed, by means of the bolt, to a portion adjacent to a thermostat of the engine 6.
[0053] <Bracket Mounting Particulate Remover>
[0054] The work vehicle 1 further includes the second bracket 36 fixing the particulate remover 18 on the first bracket 35.
[0055] With reference to
[0056] The second bracket 36 further includes a fourth bracket attachment part 365, a fifth bracket attachment part 366, and a sixth bracket attachment part 367. The fourth bracket attachment part 365 is attached to the first bracket attachment part 356. The fourth bracket attachment part 365 is constituted by a plate member having an L shape and attached by welding to a front end of the base end 363a of the first base plate 363, and has a through hole corresponding to the through hole of the first bracket attachment part 356. The fourth bracket attachment part 365 is fastened to the first bracket attachment part 356 by means of a bolt and a nut.
[0057] The fifth bracket attachment part 366 is attached to the second bracket attachment part 357. The fifth bracket attachment part 366 is constituted by a plate member having an L shape and attached by welding to a rear end of the second base plate 364, and has a through hole corresponding to the through hole of the second bracket attachment part 357. The fifth bracket attachment part 366 is fastened to the second bracket attachment part 357 by means of a bolt and a nut.
[0058] The sixth bracket attachment part 367 is attached to the third bracket attachment part 358. The sixth bracket attachment part 367 is formed by bending downward D.sub.D a left end of the second base plate 364, and has a through hole corresponding to the through hole of the third bracket attachment part 358. The sixth bracket attachment part 367 is fastened to the third bracket attachment part 358 by means of a bolt and a nut. In planar view, the fifth bracket attachment part 366 is positioned to the right of the exhaust pipe connecting part 353, and the sixth bracket attachment part 367 is positioned to the left of the exhaust pipe connecting part 353.
[0059] With reference to
[0060] As depicted in
Advantages of the Present Embodiment
[0061] The work vehicle 1 according to the present embodiment includes the oil separator 15 disposed between the engine 6 and the particulate remover 18. The oil separator 15 is thus disposed adjacent to the engine 6, and the blow-by-gas discharge pipe 31 is short in length and is disposed adjacent to the engine 6 and the particulate remover 18, so that blow-by-gas is warmed with heat generated by the engine 6 and the particulate remover 18. This disposition achieves reduction in the number of the heaters 32.
[0062] The present application refers to words include and derivatives as nonrestrictive terms for description of provision of constituent elements, without exclusion of any other constituent element not referred to in the present application. The same applies to words have, provided with, and derivatives thereof.
[0063] Expressions member, part, element, body, and structure may have a plurality of meanings indicating a single portion and a plurality of portions.
[0064] Ordinal numbers first, second, and the like are terms for simple distinction among configurations, without having any other meaning (e.g. specific order). For example, provision of a first element does not indicate provision of a second element, and provision of the second element does not indicate provision of the first element.
[0065] Expressions substantially, approximately, about, and the like indicating degrees may each have a rational deviation not significantly changing a final result. All the numerical values referred to in the present application may be interpreted as including any one of the expressions substantially, approximately, about, and the like.
[0066] In view of the above disclosure, the present invention can obviously include various modifications and alterations. The present invention may thus be implemented in any manner different from those specifically disclosed in the present application without departing from the spirit of the preset invention.
[0067] Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.