HAFNIUM-ZIRCONIUM OXIDE (HZO) FERROELECTRIC TRANSDUCER AND METHOD OF MAKING THE SAME
20200177152 · 2020-06-04
Inventors
- Mayur Ghatge (Gainesville, FL, US)
- Glen H. Walters (Gainesville, FL, US)
- Toshikazu Nishida (Gainesville, FL, US)
- Roozbeh Tabrizian (Gainesville, FL, US)
Cpc classification
H03H9/13
ELECTRICITY
H10N39/00
ELECTRICITY
H03H2009/02267
ELECTRICITY
H10N30/06
ELECTRICITY
International classification
H03H3/02
ELECTRICITY
Abstract
A nano-mechanical acoustical resonator is designed and fabricated with CMOS compatible techniques to apply to mm-wave RF front-ends and 5G wireless communication systems which have extreme small scale and integrated in 3D sensors and actuators. Thin hafnium zirconium oxide (HZO) films are engineered with atomic layer deposition (ALD) to demonstrate large piezoelectric ferroelectric properties (piezoelectric coefficient e.sub.31,HZO23e.sub.31,AlN. Various electrical and optical characterization schemes are also used as test-vehicles to characterize ferroelectric and piezoelectric properties, including isolated 10 nm HZO- and 120 nm AlN-transduction ports. The low-temperature and truly conformal nature of ALD process of HZO offers substantial advantages over conventional magnetronsputtered/MOCVD films, including CMOS-compatibility and sidewall transducer integration.
Claims
1. A two-port acoustic resonator, comprising: a substrate; a first aluminum nitride (AlN) layer disposed on the substrate; a first molybdenum (Moly) layer disposed on the first AlN layer; a first transducer formed on the first Moly layer, wherein the first transducer comprises: a second AlN layer disposed on the first Moly layer, and a second Moly layer disposed on the second AlN layer; and a second transducer formed on the second Moly layer, wherein the second transducer comprises: a first hafnium zirconium oxide (HZO) layer disposed on the second Moly layer, a first titanium nitride (TiN) layer on top of the first HZO layer, and a first conductive layer deposited on the first HZO layer, wherein the second transducer is located in the vicinity of the first transducer, and wherein the second transducer comprises a second conductive layer disposed on the first Moly layer.
2. The two-port acoustic resonator according to claim 1, wherein the HZO layer is formed by applying atomic layer deposition (ALD).
3. The two-port acoustic resonator according to claim 1, wherein the HZO layer has a thickness ranging from 2 nm to 20 nm.
4. The two-port acoustic resonator according to claim 1, wherein a titanium nitride (TiN) layer is disposed on top of the HZO and the second Moly layer.
5. The two-port acoustic resonator according to claim 1, wherein the first conductive layer includes one of platinum (Pt), aluminum (Al), gold (Au), and silver (Ag).
6. The two-port acoustic resonator according to claim 1, wherein the second conductive layer includes one of platinum (Pt), aluminum (Al), gold (Au), and silver (Ag).
7. The two-port acoustic resonator according to claim 1, wherein the first AlN layer is a seed layer and the second AIN layer is a c-axis oriented crystalline layer.
8. The two-port acoustic resonator according to claim 1, wherein the substrate is a SOI having a device layer on a BOX layer.
9. The two-port acoustic resonator according to claim 1, wherein the second layer of AlN is a crystalline layer and have a thickness ranging from 50 nm to 5 um.
10. A one-port acoustic resonator, comprising: a substrate; a first conductive layer disposed on the substrate; a first titanium nitride (TiN) layer disposed on the first conductive layer; a one-port transducer formed on the first TiN layer, wherein the one-port transducer comprises: an HZO layer disposed on the first TiN layer, a molybdenum (Moly) layer disposed on the HZO layer, and a second TiN layer disposed on the Moly layer; and a second conductive layer disposed on the second TiN layer.
11. The one-port acoustic resonator according to claim 10, wherein the HZO layer is formed by applying atomic layer deposition (ALD).
12. The one-port acoustic resonator according to claim 10, wherein the HZO layer has a thickness ranging from 2 nm to 20 nm.
13. The one-port acoustic resonator according to claim 10, wherein the first conductive layer includes one of platinum (Pt), aluminum (Al), gold (Au), and silver (Ag).
14. The one-port acoustic resonator according to claim 10, wherein the second conductive layer includes one of platinum (Pt), aluminum (Al), gold (Au), and silver (Ag).
15. A method of fabricating the one-port acoustic resonator as in claim 10, comprising, providing the substrate; depositing the first conductive layer on the substrate; depositing the first TiN layer on the first conductive layer; depositing the HZO layer on the first TiN layer; depositing the Moly layer on the HZO layer; depositing the second TiN layer on the HZO layer; depositing the second conductive layer on the second TiN layer; patterning the second conductive layer, the second TiN layer and the HZO layer to form the one-port transducer; and releasing the one-port acoustic resonator by etching a trench around and removing the substrate.
16. The method of fabricating the one-port acoustic resonator as in claim 15, wherein the HZO layer is deposited by applying atomic layer deposition (ALD).
17. A method of fabricating a two-port acoustic resonator, comprising, providing a silicon-on-insulator substrate; depositing a first aluminum nitride (AlN) layer on the substrate, wherein the first AlN layer is a seed layer; depositing a first molybdenum (Moly) layer on the first AlN layer; depositing a second AlN layer on the first Moly layer; depositing a second Moly layer on the second AlN layer; patterning the second Moly layer to define a first transducer; depositing a first hafnium zirconium oxide (HZO) layer; depositing a first titanium nitride (TiN) layer on the HZO layer; depositing a first conductive film on the first TiN layer; patterning the first conductive film, the first TiN layer and the first HZO layer to form the first transducer; patterning the second AlN layer to define a second transducer; depositing a second conductive layer on the second transducer; and releasing the two-port acoustic resonator by etching a trench around and removing the substrate.
18. The method of fabricating the two-port acoustic resonator as in claim 17, wherein the first HZO layer is deposited by applying atomic layer deposition.
19. The method of fabricating the two-port acoustic resonator as in claim 17, wherein the second HZO layer is deposited by applying atomic layer deposition.
20. The method of fabricating the two-port acoustic resonator as in claim 17, wherein the first HZO layer has a thickness ranging from 2 nm to 20 nm, and wherein the second HZO layer has a thickness ranging from 2 nm to 20 nm.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0039] It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
[0040] Such alterations, modifications, and improvements are intended to be part of this disclosure, and are intended to be within the spirit and scope of the invention. Further, though advantages of the present invention are indicated, it should be appreciated that not every embodiment of the invention will include every described advantage. Some embodiments may not implement any features described as advantageous herein and in some instances. Accordingly, the foregoing description and drawings are by way of example only.
[0041] Use of ordinal terms such as first, second, third, etc., in the claims to modify a claim element does not by itself connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed, but are used merely as labels to distinguish one claim element having a certain name from another element having a same name (but for use of the ordinal term) to distinguish the claim elements.
[0042] Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of including, comprising, or having, containing, involving, and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
[0043] The disclosed nanoscale acoustic resonator uses the piezoelectric properties of a 10 nm ferroelectric hafnium-zirconium oxide (HZO) film for transduction of nano-mechanical resonators. The HZO film may be deposited using atomic layer deposition (ALD) among other methods. Though HZO is known to have been studied for FeFET and FeRAM devices, it has not yet been applied in piezoelectric transducers. Three unique characteristics of ferroelectric HZO stand out that are transformative for advanced devices: in comparison with other ferroelectric materials CMOS compatibility, occurrence of ferroelectricity, and hence piezoelectricity, in sub-10 nm films, and the capability to engineer the ferroelectric properties by applying atomic layer deposition (ALD) of mono-layers of dopants, a widely used CMOS process technique. Furthermore, the extreme thickness scaling makes it a promising candidate for nano-acoustic resonators in the mm-wave regime. Finally, the conformal nature of ALD enables its 3D integration for the realization of fin-based resonators, and sidewall transducers for very-large-scale-integrated sensors and actuator arrays.
[0044] Atomically Engineered HZO Film
[0045] ALD deposited HfO.sub.2:ZrO.sub.2 (HZO) films are typically amorphous structured due to the low thermal budget during ALD deposition but can be phase transformed into crystallinity with an annealing process such as the rapid thermal annealing (RTA). The non-centrosymmetric orthorhombic crystal phase achieved after RTA exhibits a ferroelectric behavior. A capping layer, such as titanium nitride (TiN), helps suppress the monoclinic phase and promotes the orthorhombic phase during the RTA process. Doped HfO.sub.2 material has been explored extensively for ferroelectricity, however the choice of 1:1 binary HfO.sub.2:ZrO.sub.2 is driven by its low annealing temperature and high polarization. The substrate or bottom electrode on which HZO is grown has been shown to have a pronounced effect on its ferroelectric response and thus demonstrating piezoelectricity. The films grown on a substrate of (002) c-axis oriented aluminum nitride (AlN) and then sputtered Mo subsequently on top have been observed to show a higher polarization than films grown on a substrate of Ge or a substrate of TiN/Si as the bottom electrode. The ferroelectric nature of HZO can be further exploited to tune the material properties with an applied DC voltage or to permanently reorient the spontaneous polarization. Unlike a piezoelectric material (PZT), the HZO has an order of magnitude higher coercive field strength, which increases HZO resilience to internal depolarization or signal fluctuations, thus enhancing its material tuning capability for piezoelectricity while the ferroelectric HZO film which is an order of magnitude thinner, compared to other ferroelectric films, allows the high field to be obtained at comparably lower voltages. The high-k dielectric nature of HZO along with its piezoelectricity character can be used for dual electrostatic/piezoelectric hybrid-actuation in one embodiment.
Multi-Morph Resonator Design
[0046] An exemplary multi-morph nano-mechanical resonator is used for characterization of HZO piezoelectric properties. Benefiting from two independent piezoelectric transduction ports (i.e. HZO and AlN), various drive/sense mechanisms can be fabricated. Two-port resonators with asymmetric transducer designs (port-1 AlN, port-2 HZO) are made to evaluate the frequency response for HZO-actuate/AlN-sense driving mechanism.
[0047] To avoid the potential interference of AlN, an alternative architecture with one port HZO only transducer is also fabricated as shown in
[0048] The inset-top 240 shows a close-up image of the port region. The HZO has a stack including 30 nm Pt as electrode, 50 nm Mo film, 10 nm HZO film between TiN/Pt and the Mo film. The inset-bottom 260 shows the zoomed-in image of the port area. There is a trench isolating the electrodes on each side, HZO film in between the electrodes.
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Fabrication Process
[0051] In accordance with one aspect of the present invention, a fabricating method described in
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Characterization Results
[0053] Various electrical and optical characterization schemes are used to evaluate the performance of the resonators, and the ferroelectric and piezoelectric properties of HZO.
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[0055] Beside 2-port electrical characterization, the HZO-only transduced resonator 200 disclosed in
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[0059] There are other architectures of resonators using the nanoscale 10 nm Hafnium-Zirconium Oxide (HZO) as a transducer for the resonator technology, spanning across VHF (300 MHz>f>30 MHz), UHF (3 GHz>f>300 MHz) and SHF (30 GHz>f>3 GHz) frequency bands which are needed for the future RF front-ends. Following data demonstrates the frequency response of different resonator architectures using 10 nm Hafnium Zirconium Oxide (HZO) as a piezoelectric transducer.
[0060] For example, width-extensional (WE) acoustically engineered waveguide-based resonators of orders of first, third, fifth, seventh, etc. have been designed and analyzed. The first WE resonator (not shown here) operates at 37 MHz has a Q of 400.
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[0074] In summary, the disclosure demonstrates the piezoelectric transducer having a 10 nm ferroelectric HZO film which is fabricated with CMOS-compatible techniques. Atomically deposited ferroelectric HZO films are engineered to demonstrate large piezoelectric properties, and used for excitation of multi-morph nano-mechanical resonator. Various schemes, including isolated HZO- and AlN-transduction ports, along with different electrical and optical characterization are used to extract the ferroelectric and piezoelectric properties of HZO film. The demonstration of the 10 nm atomically engineered HZO with a large piezoelectric response paves the way for extreme miniaturization of nano-mechanical resonators to mm-wave regime and for 5G applications. Besides, the low-temperature and truly conformal nature of ALD, the HZO process offers substantial advantages over conventional magnetron-sputtered/MOCVD films, including CMOS-compatibility and sidewall transducer integration. Finally, the capability to engineer the material properties by varying the dopant layering to enhance ferroelectricity and piezoelectricity or by applying DC bias to tune them, increases the potential of piezoelectric HZO many-fold.
[0075] The above-mentioned embodiments are only used for exemplarily describing the principle and effects of the present invention instead of limiting the present invention. One skilled in the art may make modifications or changes to the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those who have common knowledge in the art without departing from the spirit and technical thought disclosed by the present invention shall be still covered by the claims of the present invention.