Film structure body, actuator, motor and method for manufacturing film structure body
10636957 ยท 2020-04-28
Assignee
Inventors
Cpc classification
H10N30/074
ELECTRICITY
H10N30/2043
ELECTRICITY
H02K11/21
ELECTRICITY
H10N30/20
ELECTRICITY
H02K11/20
ELECTRICITY
International classification
H02K11/20
ELECTRICITY
H02K11/21
ELECTRICITY
Abstract
To enhance properties of a ferromagnetic film formed on a substrate. One aspect of the present invention is a film structure body having a single crystal substrate, and a first ferromagnetic film oriented and formed on the single crystal substrate.
Claims
1. An actuator, comprising: a film structure body comprising a single crystal substrate, a first ferromagnetic film oriented and formed on said single crystal substrate, and a piezoelectric film formed on said first ferromagnetic film; a ferromagnetic substance disposed on an opposite side of said piezoelectric film with said single crystal substrate therebetween, separately from said film structure body; and a holding part that is connected to a first end part of said film structure body and a second end part of said ferromagnetic substance and holds a gap between said first end part and said second end part.
2. The actuator according to claim 1, further comprising a second ferromagnetic film or a second electroconductive film formed on said piezoelectric film.
3. The actuator according to claim 1, wherein said first ferromagnetic film has a tetragonal crystal structure and contains (001)-oriented R.sub.2Fe.sub.14B where R is at least one element selected from rare-earth elements.
4. The actuator according to claim 1, wherein said first ferromagnetic film has a hexagonal crystal structure and contains (11-20)-oriented RCo.sub.4 where R is at least one element selected from rare-earth elements.
5. The actuator according to claim 1, wherein said first ferromagnetic film contains an alloy of iron, nickel, cobalt and aluminum.
6. The actuator according to claim 1, wherein said first ferromagnetic film contains an alloy of iron and platinum.
7. The actuator according to claim 1, wherein said piezoelectric film has a tetragonal crystal structure and contains (001)-oriented lead zirconate titanate.
8. The actuator according to claim 1, wherein said piezoelectric film has a rhombohedral crystal structure and contains (100)-oriented lead zirconate titanate.
9. A motor comprising a rotatory part and a stationary part, wherein: said rotatory part has a ring-shaped rotor, a first N-pole permanent magnet, a first S-pole permanent magnet, a second N-pole permanent magnet and a second S-pole permanent magnet which are disposed on an inside circumference of said rotor; and said stationary part has a ring-shaped stator and a plurality of piezoelectric elements including a film structure body, disposed along on said stator, said film structure body comprising: a single crystal substrate; a first ferromagnetic film oriented and formed on said single crystal substrate; a piezoelectric film formed on said first ferromagnetic film; and a second ferromagnetic film or an electroconductive film formed on said piezoelectric film.
10. The actuator according to claim 9, wherein said first ferromagnetic film has a tetragonal crystal structure and contains (001)-oriented R.sub.2Fe.sub.14B where R is at least one element selected from rare-earth elements.
11. The actuator according to claim 9, wherein said first ferromagnetic film has a hexagonal crystal structure and contains (11-20)-oriented RCo.sub.5 where R is at least one element selected from rare-earth elements.
12. The actuator according to claim 9, wherein said first ferromagnetic film contains an alloy of iron, nickel, cobalt and aluminum.
13. The actuator according to claim 9, wherein said first ferromagnetic film contains an alloy of iron and platinum.
14. The actuator according to claim 9, wherein said piezoelectric film has a tetragonal crystal structure and contains (001)-oriented lead zirconate titanate.
15. The actuator according to claim 9, wherein said piezoelectric film has a rhombohedral crystal structure and contains (100)-oriented lead zirconate titanate.
16. The actuator according to claim 9, wherein said electroconductive film has a cubic crystal structure and contains (100)-oriented platinum.
17. The film structure body according to claim 9, wherein said electroconductive film has a cubic crystal structure and contains (100)-oriented strontium ruthenate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(32) Hereinafter, embodiments of the present invention will be described in detail through the use of the drawings. However, a person skilled in the art would easily understand that the present invention is not limited to the following explanation, but forms and details thereof can be variously modified without deviating from the purport and the scope of the present invention. Accordingly, the present invention is not to be construed as being limited to description of the embodiments shown below.
First Embodiment
(33) <Film Structure Body>
(34) First, there will be described a film structure body of a first embodiment, which is one embodiment of the present invention.
(35) As shown in
(36) Note that, in the present embodiment, a film structure having the substrate 11, the alignment film 12 and the ferromagnetic film 13 is described as the film structure body 10, but a film structure having the substrate 11, and the ferromagnetic film 13 oriented and formed on the substrate 11 may be set as the film structure body.
(37) According to the present embodiment, since the ferromagnetic film 13 is oriented and formed, properties of the ferromagnetic film 13 can be enhanced as compared with a non-oriented ferromagnetic film. Furthermore, there is an advantage that, when the ferromagnetic film 13 is oriented, the film is easily polarized.
(38) Here, when two directions that cross orthogonally each other in an upper surface 11a as the main surface of the substrate 11 are defined as an X-axis direction and a Y-axis direction, and the direction perpendicular to the upper surface 11a is defined as a Z-axis direction, an epitaxially grown film means that the film is preferably oriented in any direction of the X-axis direction, the Y-axis direction and the Z-axis direction.
(39) The substrate 11, suitably, is constituted of a silicon single crystal and has the upper surface 11a as a main surface constituted of a (100) plane. The alignment film 12 is favorably epitaxially grown on the upper surface 11a constituted of the (100) plane of the substrate 11. The alignment film 12 favorably contains zirconium oxide (ZrO.sub.2) that has a cubic crystal structure and is (100)-oriented. For example, the alignment film 12 constituted of a (100)-oriented ZrO.sub.2 film is formed on the upper surface 11a constituted of a (100) plane, of the substrate 11 constituted of a silicon single crystal.
(40) Here, the fact that the alignment film 12 is (100)-oriented means that favorably the (100) plane of the alignment film 12 having a cubic crystal structure is positioned along the upper surface 11a, as a main surface constituted of a (100) plane, of the substrate 11 constituted of a silicon single crystal, and that suitably it is parallel to the upper surface 11a constituted of a (100) plane, of the substrate 11 constituted of a silicon single crystal. Furthermore, the fact that the (100) plane of the alignment film 12 is parallel to the upper surface 11a constituted of a (100) plane, of the substrate 11 includes not only the case where the (100) plane of the alignment film 12 is completely parallel to the upper surface 11a of the substrate 11, but also cases where an angle formed between a plane completely parallel to the upper surface 11a of the substrate 11 and the (100) plane of the alignment film 12 is 20 degrees or less.
(41) Alternatively, as the alignment film 12, the alignment film 12 constituted of a laminated film may be formed on the substrate 11, instead of the alignment film 12 constituted of a single layer film.
(42) When a permanent magnet film is used as the ferromagnetic film 13, a permanent magnet film containing a rare-earth element, that is, a permanent magnet film constituted of a rare-earth magnet can be used. Alternatively, a permanent magnet film other than a rare-earth magnet can be used as a permanent magnet film.
(43) There can be used, as a permanent magnet film 13 constituted of a rare-earth magnet, favorably, when R denotes at least one element selected from rare-earth elements, a permanent magnet film containing at least one rare-earth magnet selected from the group consisting of RFeB-based rare-earth magnets such as R.sub.2Fe.sub.14B, RCo-based rare-earth magnets such as RCo.sub.5 and R.sub.2 (Co, Fe, Cu, Zr).sub.17, and RFeN-based rare-earth magnets such as R.sub.2Fe.sub.17N.sub.3 and RFe.sub.7N.sub.x. Accordingly, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be made larger than in cases where a permanent magnet film other than the rare-earth magnet is used.
(44) When the permanent magnet film 13 contains R.sub.2Fe.sub.14B, suitably, the permanent magnet film 13 has a tetragonal crystal structure and is (001)-oriented. In R.sub.2Fe.sub.14B having a tetragonal crystal structure, residual magnetization along the [001] direction can be easily obtained, and thus the (001)-oriented R.sub.2Fe.sub.14B easily becomes a perpendicular magnetization film having magnetization perpendicular to the surface of the permanent magnet film 13. Accordingly, the residual magnetization of the permanent magnet film 13 can be further increased. Furthermore, when Nd.sub.2Fe.sub.14B is used as R.sub.2Fe.sub.14B, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be further made larger.
(45) Note that, the fact that R.sub.2Fe.sub.14B having a tetragonal crystal structure is (001)-oriented means that, in terms of the Miller index of the tetragonal system, the (001) plane of R.sub.2Fe.sub.14B is oriented so as to be parallel to the upper surface 11a as the main surface of the substrate 11.
(46) When the permanent magnet film 13 contains RCo.sub.5, the permanent magnet film 13 has suitably a hexagonal crystal structure and is (11-20)-oriented. In RCo.sub.5 having a hexagonal crystal structure, since residual magnetization along the [0001] direction can be easily obtained, the (11-20)-oriented RCo.sub.5 easily becomes a perpendicular magnetization film having magnetization parallel to the surface of the permanent magnet film 13, and, at this time, magnetization perpendicular to the surface of the permanent magnet film 13 also becomes increased all together to some extent. Accordingly, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be further increased.
(47) Furthermore, when SmCo.sub.5 is used as RCo.sub.5, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be further increased, and heat resistance and corrosion resistance can be enhanced. Moreover, when PrCo.sub.5 is used as RCo.sub.5, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be further increased, and mechanical strength can be enhanced.
(48) Note that the fact that RCo.sub.5 having a hexagonal crystal structure is (11-20)-oriented means that, in terms of the Miller index of the hexagonal system, the (11-20) plane of RCo.sub.5 is oriented so as to become parallel to the upper surface 11a as the main surface of the substrate 11.
(49) When the permanent magnet film 13 contains R.sub.2(Co, Fe, Cu, Zr).sub.17, the permanent magnet film 13 suitably has a hexagonal crystal structure and is (11-20)-oriented. In R.sub.2(Co, Fe, Cu, Zr).sub.17 having a hexagonal crystal structure, since residual magnetization along the [0001] direction can be easily obtained, the (11-20)-oriented R.sub.2(Co,Fe,Cu,Zr).sub.17 easily becomes a perpendicular magnetization film having magnetization perpendicular to the surface of the permanent magnet film 13, and, at this time, magnetization perpendicular to the surface of the permanent magnet film 13 also increases all together to some extent. Accordingly, the residual magnetization of the permanent magnet film 13 can be further increased.
(50) Furthermore, when Sm.sub.2Co.sub.17 is used as R.sub.2 (CO, Fe, Cu, Zr).sub.17, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be further increased, and heat resistance and corrosion resistance can be enhanced.
(51) Note that the fact that R.sub.2(Co, Fe, Cu, Zr).sub.17 having a hexagonal crystal structure is (11-20)-oriented means that, in terms of the Miller index of the hexagonal system, the (11-20)-plane of R.sub.2(Co, Fe, Cu, Zr).sub.17 is oriented so as to become parallel to the main surface of the substrate 11.
(52) On the other hand, there can be used, as a permanent magnet film other than the rare-earth magnet, a permanent magnet film constituted of at least one selected from the group consisting of a nickel (Ni) magnet, AlNiCo based magnets such as an AlNiCo alloy, FePt-based magnets such as Fe.sub.3Pt, FePt and FePt.sub.3, FeCrCo-based magnets, a Sr ferrite magnet, and CoFeB-based magnets.
(53) When the permanent magnet film 13 contains nickel (Ni), the permanent magnet film 13 suitably has a cubic crystal structure and is (100)-oriented. In Ni having a cubic crystal structure, residual magnetization along the [100] direction is obtained, and thus the residual magnetization of the permanent magnet film 13 can be further increased.
(54) Note that, the fact that Ni having a cubic crystal structure is (100)-oriented means that, in terms of the Miller index of the cubic system, the (100) plane ({001} plane) of Ni is oriented so as to be parallel to the upper surface 11a as the main surface of the substrate 11.
(55) When the permanent magnet film 13 contains an AlNiCo alloy, namely, contains an alloy of iron, nickel, cobalt and aluminum, the permanent magnet film 13 suitably has a cubic crystal structure and is (100)-oriented. In an AlNiCo alloy having a cubic crystal structure, residual magnetization along the [100] direction can be obtained, and thus the residual magnetization of the permanent magnet film 13 can be further increased.
(56) When the permanent magnet film 13 contains Fe.sub.3Pt, FePt or FePt.sub.3, namely, contains an alloy of iron and platinum, the permanent magnet film 13 suitably has a cubic crystal structure and is (100)-oriented. In Fe.sub.3Pt, FePt or FePt.sub.3 having a cubic crystal structure, residual magnetization along the [100] direction is obtained, and thus the residual magnetization of the permanent magnet film 13 can be further increased.
(57) An epitaxially grown piezoelectric film 14 is formed on the ferromagnetic film 13. Note that, in the present embodiment, a film structure having the substrate 11, the alignment film 12 and the ferromagnetic film 13 is described as the film structure body 10, but a film structure having the substrate 11, the alignment film 12, the ferromagnetic film 13 and the piezoelectric film 14 may be set as the film structure body.
(58) The piezoelectric film 14 containing lead zirconate titanate (PZT), namely, PbZr.sub.xTi.sub.1-xO.sub.3 (0<x<1) can be used as the piezoelectric film 14. Accordingly, the piezoelectric constant of the piezoelectric film 14 can be made larger than in a case where the piezoelectric film 14 does not contain lead zirconate titanate.
(59) When the piezoelectric film 14 contains PZT, suitably, the piezoelectric film 14 has a tetragonal crystal structure and is (001)-oriented. In PZT having a tetragonal crystal structure, when an electric field along the [001] direction is applied, large piezoelectric constants d33 and d31 are obtained. Accordingly, the piezoelectric constant of the piezoelectric film 14 can be further increased.
(60) When the piezoelectric film 14 contains PZT, suitably, piezoelectric film 14 has a rhombohedral crystal structure and is (100)-oriented. In PZT having a rhombohedral crystal structure, when an electric field along the [100] direction is applied, large piezoelectric constants d33 and d31 are obtained. Consequently, the residual magnetization of the piezoelectric film 14 can be further increased.
(61) Furthermore, the film structure body 10 of the first embodiment may have an electroconductive film 15 (also referred to as a second electroconductive film) formed on the piezoelectric film 14. In such a case, it is possible to strain the piezoelectric film 14 by applying a voltage between the ferromagnetic film 13 and the electroconductive film 15 using the ferromagnetic film 13 as a lower electrode and the electroconductive film 15 as an upper electrode. Alternatively, it is possible to detect strain magnitude of the piezoelectric film 14 by measuring a voltage between the ferromagnetic film 13 and the electroconductive film 15.
(62) Note that, in the present embodiment, the ferromagnetic film 13 is set as a lower electrode and the electroconductive film 15 is set as an upper electrode, but a lower electrode may be formed of an electroconductive film and an upper electrode may be formed of a ferromagnetic film. In other words, in the present embodiment, the alignment film 12, the ferromagnetic film (lower electrode) 13, the piezoelectric film 14 and the electroconductive film (upper electrode) 15 are formed in this order on the substrate 11, but the alignment film 12, an electroconductive film (lower electrode), a piezoelectric film and a ferromagnetic film (upper electrode) may be formed in this order on the substrate 11. Each of the alignment film 12, the electroconductive film (lower electrode), the piezoelectric film and the ferromagnetic film (upper electrode) is favorably formed by epitaxial growth.
(63) Furthermore, in the present embodiment, the ferromagnetic film 13 is set as a lower electrode and the electroconductive film 15 is set as an upper electrode, but both a lower electrode and an upper electrode may be formed of a ferromagnetic film. In other words, in the present embodiment, the alignment film 12, the ferromagnetic film (lower electrode) 13, the piezoelectric film 14 and the electroconductive film (upper electrode) 15 are formed in this order on the substrate 11, but the alignment film 12, a ferromagnetic film (lower electrode), a piezoelectric film and a ferromagnetic film (also referred to as an upper electrode or a second ferromagnetic film) may be formed in this order on the substrate 11. Each of the alignment film 12, the ferromagnetic film (lower electrode), the piezoelectric film and the ferromagnetic film (upper electrode) is favorably formed by epitaxial growth.
(64) According to the present embodiment, the piezoelectric property of a ferroelectric body (piezoelectric film) is reinforced with attractive/repulsive force of the ferromagnetic film by formation of one of or both of an upper electrode and a lower electrode through the use of a ferromagnetic film, and in addition, since a magnetic electrode works as a ferrite core, high frequency noise generated when a current flows is reduced by the rectification action thereof, with the result that the piezoelectric property can be effectively taken out effectively.
(65)
(66) When the permanent magnet film 13 contains Ni, the lattice constant of Si contained in the substrate 11, the lattice constant of ZrO.sub.2 contained in the alignment film 12, the lattice constant of Ni contained in the permanent magnet film 13, and the lattice constant of PZT contained in the piezoelectric film 14 are as shown in Table in
(67) Matching property between the lattice constant of ZrO.sub.2 and the lattice constant of Si is good. Consequently, the alignment film 12 containing ZrO.sub.2 can be epitaxially grown on the main surface constituted of a (100) plane of the substrate 11 containing a silicon single crystal, the alignment film 12 containing ZrO.sub.2 can be (100)-oriented on the (100) plane of the substrate 11 containing a silicon single crystal, and the crystallinity of the alignment film 12 can be enhanced.
(68) Furthermore, matching property between the lattice constant of Ni and the lattice constant of ZrO.sub.2 is good. The reason is that, when Ni rotates by 45 degrees in a flat surface, the length of the diagonal line matches the a axis of ZrO.sub.2, although the lattice constant of Ni is smaller than the lattice constant of ZrO.sub.2. Accordingly, the permanent magnet film 13 containing Ni can be epitaxially grown on the alignment film 12 containing ZrO.sub.2, the permanent magnet film 13 containing Ni can be (100)-oriented on the (100) plane of the alignment film 12 containing ZrO.sub.2, and the crystallinity of the permanent magnet film 13 can be enhanced.
(69) Moreover, matching property between the lattice constant of PZT and the lattice constant of Ni is good. Consequently, the piezoelectric film 14 containing PZT can be epitaxially grown on the permanent magnet film 13 containing Ni, the piezoelectric film 14 containing PZT can be (100)-oriented on the (100) plane of the permanent magnet film 13 containing Ni, and the crystallinity of the piezoelectric film 14 can be enhanced.
(70) In this way, in the first embodiment, the permanent magnet film 13 and the piezoelectric film 14 are epitaxially grown. Accordingly, the residual magnetization of a permanent magnet film 15a can be increased as compared with a case where the permanent magnet film 15a is not epitaxially grown, and the piezoelectric constant of the piezoelectric film 14 can be increased as compared with a case where the piezoelectric film 14 is not epitaxially grown. In addition, the piezoelectric constant of the piezoelectric film 14 can be increased, and there can be increased the force that is received by the film structure body 10 and that is force other than force caused by an inverse piezoelectric effect.
(71)
(72) As shown in
(73) In the same way, although diagrammatic representation is omitted, in the permanent magnet film 13 contained in the film structure body 10 of the first embodiment, magnetic field dependency of the magnetization, that is, a voltage necessary for magnetization inversion in a magnetization hysteresis curve, namely, coercivity is large. Large coercivity means that the residual magnetization of the permanent magnet film 13 is stabilized by the orientation of the easily magnetized direction of the permanent magnet film 13 in the direction perpendicular to or parallel to the upper surface 11a as the main surface of the substrate 11. Furthermore, the large coercivity means that, even when periodically changing magnetic fields are applied to the permanent magnet film 13, the residual magnetization of the permanent magnet film 13 does not deteriorate but is stable.
(74) Note that the direction and magnitude of the magnetization of the permanent magnet film 13 can be controlled such that, for example, the magnetization of the permanent magnet film 13 is reversed by a magnetic field generated with the change in the polarization magnitude of the piezoelectric film 14, by changing the electric potential of the electroconductive film 15 relative to the permanent magnet film 13 in a state where the permanent magnet film 13 is electrically connected with an external circuit and the electroconductive film 15 is electrically connected with an external circuit.
(75) Alternatively, the direction and magnitude of the magnetization of the permanent magnet film 13 can be controlled such that, for example, the magnetization of the permanent magnet film 13 is reversed, by changing the electric potential of the electroconductive film 15 in a state where the permanent magnet film 13 is electrically floated from an external circuit and the electroconductive film 15 is electrically connected with an external circuit.
(76) Alternatively, the direction and magnitude of the magnetization of the permanent magnet film 13 can be controlled such that, for example, the magnetization of the permanent magnet film 13 is reversed, by causing a current flow from one end of the permanent magnet film 13 to the other end.
(77) <Actuator>
(78) Next, with reference to
(79)
(80) An actuator 20 shown in
(81) In the example shown in
(82)
(83) There is considered a case where a voltage is applied between the permanent magnet film 13 and the electroconductive film 15 so that the piezoelectric film 14 contracts in an in-plane direction. At this time, as shown in
(84) After that, there is considered a case where the voltage between the permanent magnet film 13 and the electroconductive film 15 is returned to 0. At this time, as shown in
(85) In this way, there can be freely adjusted a focus position 27 of light 26 that enters the convex lens 24 from the side opposite to the convex lens 25 and has passed through the convex lens 24 and the convex lens 25.
(86) In contrast, in the example shown in
(87)
(88) As shown in
(89) The rotation body 31 is mounted on a housing (not shown) included in the hard disk driving system, so as to be rotatable centering around a shaft 35. The first actuator 32 includes, for example, a coil 36 and rotates the rotation body 31 centering around the shaft 35, by adjusting the magnitude of magnetic field generated by the coil 36 and adjusting magnetic attractive force that works between a permanent magnet 37 provided outside the magnetic head 30 and the coil 36.
(90) As shown in
(91) Note that the second actuator 33 may be provided with an arm 40 as an arm part and film structure bodies 43 and 44. At this time, the holding part 46 is connected to the end part 39a of the arm 39 and an end part 40a of the arm 40, and holds the gap between the end part 39a and the end part 40a. Furthermore, the head 34 is connected with an end part 40b of the arm 40 on the opposite side of the end part 40a. The film structure body 43 is formed on a part of the arm 40 on the arm 39 side, and the film structure body 44 is formed on a part of the arm 40 on the opposite side of the arm 39 side. The film structure body 10 of the first embodiment can be used as the film structure bodies 43 and 44.
(92)
(93) There is considered a case where a voltage is applied between the permanent magnet film 13 (refer to
(94) Note that, when the second actuator 33 is provided with the arm 40 as an arm part and the film structure bodies 43 and 44, in the film structure body 43, a voltage is applied between the permanent magnet film 13 (refer to
(95) After that, there is considered a case where the voltage between the permanent magnet film 13 and the electroconductive film 15 is returned to 0 in the film structure bodies 41 and 42. At this time, as shown in
(96) In the example shown in
(97) Note that the film structure bodies 41, 43 and 44 may not include the permanent magnet film 13. Namely, the film structure bodies 41, 43 and 44 may not be the film structure body 10 of the first embodiment.
(98) <Motor>
(99) Next, with reference to
(100)
(101) As shown in
(102) In a cross-section perpendicular to the shaft 53, a film structure body 54 and a film structure body 55 are alternately disposed on the side circumference surface of the rotatory part 51, along, for example, the clock-wise direction. The film structure body 10 of the first embodiment can be used as the film structure bodies 54 and 55. Furthermore, a perpendicular magnetization film can be used as the permanent magnet film 13 contained in each of the film structure bodies 54 and 55. On the other hand, the direction of magnetization of the permanent magnet film 13 contained in the film structure body 54 and the direction of magnetization of the permanent magnet film 13 contained in the film structure body 55 are opposite to each other. Accordingly, there are alternately disposed, on the side circumference surface of the rotatory part 51, the film structure body 54 having, for example, the permanent magnet film 13 with a surface of the N-pole and the film structure body 55 having, for example, the permanent magnet film 13 with a surface of the S-pole, along, for example, the clock-wise direction.
(103) On the other hand, in a cross-section perpendicular to the shaft 53, electromagnets, that is, coils 56 are disposed at intervals mutually, along, for example, the clock-wise direction on the internal circumference surface of the stationary part 52.
(104) As described above, the motor 50 shown in
(105) In the motor 50 shown in
(106) In addition to this, in the motor 50 shown in
(107) Moreover, there is considered a case where the motor 50 rotates at a high speed. In such a case, since the rate of change in stress applied to the piezoelectric film 14 contained in each of the film structure bodies 54 and 55 becomes larger, a detection signal can be extracted as a large signal, by the output or the like of the change in the voltage generated by a piezoelectric effect in the piezoelectric film 14 through the use of a differentiating circuit. Therefore, detection accuracy of the rotation number and torque of the motor 50 can be enhanced.
(108) Note that the case where the stationary part 52 is provided around the rotatory part 51 is not a limited case. Accordingly, the rotatory part 51 may be provided around the stationary part 52. Further, the case where the rotatory part 51 is provided with the film structure bodies 54 and 55 and the stationary part 52 is provided with the coil 56 is not a limited case. Accordingly, the stationary part 52 may be provided with the film structure bodies 54 and 55 and the rotatory part 51 may be provided with the coil 56.
(109)
(110) As shown in
(111) In this way, the car shown in
(112) The motor 50 shown in
(113) <Magnetic Shield Structure>
(114)
(115) According to the piezoelectric element in
(116)
(117) According to the piezoelectric element in
(118) <Piezoelectric Magnet Motor>
(119)
(120)
(121)
(122) As shown in
(123) As shown in
(124) In addition, in
(125) In the piezoelectric magnet motor shown in
(126) As described above, the piezoelectric magnet motor shown in
(127) In addition to this, in the piezoelectric magnet motor shown in
(128) According to the above-described piezoelectric magnet motor, it is possible to freely control rotatory power and rotation speed by simultaneously or individually using the piezoelectric stepping motor and the permanent magnet motor. For example, the piezoelectric stepping motor is suitable for rapid and powerful rotation, and the permanent magnet motor is suitable for high-speed rotation. Accordingly, it is possible to realize motors usable for various applications by combining the piezoelectric stepping motor and the permanent magnet motor.
(129) More detailed description will be given.
(130) A piezoelectric stepping motor (ultrasonic motor) is a motor in which a rotor is moved through the use of ultrasonic waves (frequency of 20 kHz or higher) inaudible to human ears. An ultrasonic motor uses a piezoelectric element for generating ultrasonic waves, and a piezoelectric element expands or contracts depending on directions of electric potential when plus/minus potential difference is given to two terminals. Ultrasonic waves are generated by the expansion and contraction.
(131) How the ultrasonic motor operates will be described.
(132) First, as shown in
(133) The rotor 101 is disposed so as to make contact with the comb teeth on the stator 102 as in
(134) <Method for Manufacturing a Film Structure Body>
(135) Next, there will be described a method for manufacturing a film structure body of the first embodiment with reference to
(136) First, as shown in
(137) In Step S1, the substrate 11 constituted of a silicon single crystal is prepared. Furthermore, suitably, the substrate 11 constituted of a silicon single crystal has a cubic crystal structure and has the upper surface 11a as a main surface constituted of a (100) plane. Note that an oxide film such as a SiO.sub.2 film may be formed on the upper surface 11a of the substrate 11.
(138) Next, as shown in
(139) In Step S2, first, in a state where the substrate 11 is disposed in a certain vacuum atmosphere, the substrate 11 is heated to 700 C. or higher (preferably 800 C. or higher).
(140) In Step S2, next, Zr is vaporized by an electron beam vapor deposition method using an deposition material of a Zr single crystal. At this time, a ZrO.sub.2 film is formed by the reaction of vaporized Zr with oxygen on the substrate 11 heated to 700 C. or higher. Then, the alignment film 12 constituted of a ZrO.sub.2 film as a single layer film is formed.
(141) As described above using
(142) As described above, two directions orthogonal to each other in the upper surface 11a constituted of a (100) plane of the substrate 11 constituted of a silicon single crystal are defined as the X-axis direction (refer to
(143) Thickness of the alignment film 12 is preferably 2 nm to 100 nm, more preferably 10 nm to 50 nm. As the result of having such film thickness, there can be formed the alignment film 12 that is epitaxially grown and is extremely close to a single crystal.
(144) Alternatively, as the alignment film 12, the alignment film 12 as a laminated film may be formed on the substrate 11 instead of the alignment film 12 constituted of a single layer film. In this case, in Step S2, in a state where the substrate 11 is disposed in a certain vacuum atmosphere, the substrate 11 is heated to 700 C. or higher (preferably 800 C. or higher) and, Zr is vaporized by an electron beam vapor deposition method using an deposition material of a Zr single crystal. At this time, the vaporized Zr is formed, as a Zr film, on the upper surface 11a constituted of a (100) plane as the main surface of the substrate 11 heated to 700 C. or higher. The thickness of the Zr film is, for example, preferably 0.2 to 30 nm, more preferably 0.2 nm to 5 nm.
(145) When the alignment film 12 as a laminated film is to be formed, next, Zr is vaporized by an electron beam vapor deposition method using an deposition material of a Zr single crystal, and, a ZrO.sub.2 film is formed by a reaction of the vaporized Zr with oxygen on the Zr film of the substrate 11 heated to 700 C. or higher.
(146) When the alignment film 12 as a laminated film is to be formed, next, Y is vaporized by an electron beam vapor deposition method using an deposition material of Y, and, a Y.sub.2O.sub.3 film is formed, by a reaction of the vaporized Y with oxygen, on the ZrO.sub.2 film of the substrate 11 heated to 700 C. or higher.
(147) After repetition of the formation of the ZrO.sub.2 film and the Y.sub.2O.sub.3 film N times (N is an integer of not less than 1), in this way, a ZrO.sub.2 film is formed on a Y.sub.2O.sub.3 film by the same method as described above. Accordingly, there is formed the alignment film 12, in which a ZrO.sub.2 film and a Y.sub.2O.sub.2 film are alternately laminated and which has a vertically symmetric sandwich structure obtained so that ZrO.sub.2 films sandwich a Y.sub.2O.sub.3 film from the upper and lower sides. Even when an Yttria stabilized Zirconia (YSZ) film, which is a very hard and brittle substance having a Young's modulus of 522 GPa, is formed by thermal diffusion at the junction part of the ZrO.sub.2 film and the Y.sub.2O.sub.3 film, warp of the YSZ film due to stress can be avoided by formation of the vertically symmetric sandwich structure.
(148) Next, as shown in
(149) In Step S3, the permanent magnet film 13 is deposited on the alignment film 12 by, for example, a sputtering method. At this time, the temperature of the substrate 11 in film deposition is set to a temperature not less than the lower limit value of a temperature range in which the deposited permanent magnet film 13 crystallizes, and the permanent magnet film 13 made into a crystal may be directly formed. Alternatively, the temperature of the substrate 11 in the film formation is set to a temperature less than the lower limit value of temperature range in which the formed permanent magnet film 13 crystallizes, and, after depositing the permanent magnet film 13, a heat treatment is performed on the substrate 11 at a temperature not less than the lower limit value of a temperature range in which the deposited permanent magnet film 13 crystallizes, to thereby crystallize the permanent magnet film 13.
(150) Furthermore, when the temperature of the substrate 11 in the film formation is set to a temperature not less than the lower limit value of a temperature range in which the permanent magnet film 13 crystallizes, the substrate 11 is desirably disposed in a vacuum or in an inert gas atmosphere so that the permanent magnet film 13 is not oxidized. Moreover, a time period of heat treatment for crystallizing the formed permanent magnet film 13 differs depending on the temperature of the substrate 11 in the heat treatment, that is, heat treatment temperature, and when the heat treatment temperature is, for example, 650 C., a heat treatment for approximately 0.2 to 2 hours is preferably performed.
(151) A permanent magnet film containing a rare-earth element, that is, a permanent magnet film constituted of a rare-earth magnet can be used as the permanent magnet film 13. Alternatively, a permanent magnet film other than a rare-earth magnet can be used as a permanent magnet film.
(152) Suitably, there can be used, as the permanent magnet film 13 constituted of a rare-earth magnet, a permanent magnet film containing at least one rare-earth magnets selected from the group consisting of RFeB-based rare-earth magnets such as R.sub.2Fe.sub.14B, RCo-based rare-earth magnets such as RCo.sub.5 and R.sub.2 (CO, Fe, Cu, Zr).sup.17, and RFeN-based rare-earth magnets such as R.sub.2Fe.sub.17N.sub.3 and RFe.sub.7N.sub.x, when a rare-earth element is denoted by R. Accordingly, residual magnetization perpendicular to the surface of the permanent magnet film 13 can be made larger than in cases where a permanent magnet film other than the rare-earth magnet is used.
(153) Note that RFeB-based rare-earth magnets are easily made into an amorphous state, desirably they are crystallized by control of the substrate temperature in the film deposition to a range of not less than 300 C. to not more than 800 C., or by a heat treatment at not less than 400 C. to not more than 800 C. after the film deposition.
(154) When the permanent magnet film 13 contains R.sub.2Fe.sub.14B, as described above, the permanent magnet film 13 suitably has a tetragonal crystal structure and is (001)-oriented. Since a (001)-oriented R.sub.2Fe.sub.14B easily becomes a perpendicular magnetization film having magnetization perpendicular to the surface of the permanent magnet film 13, the residual magnetization of the permanent magnet film 13 can be further increased.
(155) When the permanent magnet film 13 contains RCo.sub.5, the permanent magnet film 13 suitably has a hexagonal crystal structure and is (11-20)-oriented as described above. A (11-20)-oriented RCo.sub.5 easily becomes a perpendicular magnetization film having magnetization parallel to the surface of the permanent magnet film 13, but the residual magnetization of the permanent magnet film 13 can be further increased since magnetization perpendicular to the surface of the permanent magnet film 13 also becomes large to some extent.
(156) When the permanent magnet film 13 contains R.sub.2 (Co, Fe, Cu, Zr).sub.17, the permanent magnet film 13 suitably has a hexagonal crystal structure and is (11-20)-oriented, as described above. Although a (11-20)-oriented R.sub.2 (Co, Fe, Cu, Zr).sub.17 easily becomes a perpendicular magnetization film having magnetization parallel to the surface of the permanent magnet film 13, magnetization perpendicular to the surface of the permanent magnet film 13 also becomes large to some extent, and thus the residual magnetization of the permanent magnet film 13 can be further increased.
(157) On the other hand, there can be used, as a permanent magnet film other than rare-earth magnets, a permanent magnet film constituted of at least one selected from the group consisting of AlNiCo-based magnets such as a Ni magnet and AlNiCo alloy, FePt-based magnets such as Fe.sub.3Pt, FePt and FePt.sub.3, FeCrCo-based magnets, Sr ferrite magnets and CoFeB-based magnets.
(158) When the permanent magnet film 13 contains Ni, the permanent magnet film 13 suitably has a cubic crystal structure and is (100)-oriented, as described above. In Ni having a cubic crystal structure, since residual magnetization along the [100] direction can be obtained, the residual magnetization of the permanent magnet film 13 can be further increased.
(159) A method for performing a heat treatment of the substrate 11 when the permanent magnet film 13 is to be formed is arbitrary, and, for example, the substrate 11 may be heat-treated directly or indirectly by a sheath heater or an infrared lamp heater. Moreover, in a case where the substrate 11 is heat-treated after the formation of the permanent magnet film 13, the substrate 11 is desirably heat-treated in a vacuum atmosphere or in an inert gas atmosphere so that the permanent magnet film 13 is not oxidized. A time period for performing the heat treatment also differs depending on the treatment temperature when the heat treatment is performed, and, for example, when the heat treatment temperature is 650 C., a heat treatment for approximately 0.2 to 2 hours is preferably performed.
(160) Note that, even when the target for depositing the permanent magnet films 13 has a fixed composition, the composition of the permanent magnet film 13 can be changed depending on a lattice constant of the alignment film 12 in an in-plane direction and conditions for forming the permanent magnet film 13, and the symmetric property and orientation direction of the crystal of the permanent magnet film 13 can be changed along with the change of the composition.
(161) Accordingly, when the permanent magnet film 13 contains R.sub.2Fe.sub.14B, the permanent magnet film 13 can also contain tetragonal (100)-oriented R.sub.2Fe.sub.14B, instead of tetragonal (001)-oriented R.sub.2Fe.sub.14B. Alternatively, when the permanent magnet film 13 contains RCo.sub.5 or R.sub.2 (CO, Fe, Cu, Zr).sub.17, the permanent magnet film 13 can also contain hexagonal (0001)-oriented RCo.sub.5 or R.sub.2(Co, Fe, Cu, Zr).sub.17, instead of hexagonal (11-20)-oriented RCo.sub.5 or R.sub.2(Co, Fe, Cu, Zr).sub.17.
(162) In addition, when the direction in which the permanent magnet film 13 is easily magnetized is perpendicular to the surface of the permanent magnet film 13, a perpendicular magnetization film is easily obtained, and when the direction in which the permanent magnet film 13 is easily magnetized is parallel to the surface of the permanent magnet film 13, an in-plane magnetization film is easily obtained. Accordingly, the magnetization direction of the permanent magnet film 13 can be aligned, and the magnitude of the magnetization of the permanent magnet film 13 can be easily made larger.
(163) Next, as shown in
(164) In Step S4, an amorphous PZT film having a stoichiometric composition, or an amorphous PZT film containing lead in a content of less than the content of lead in an amorphous PZT film having a stoichiometric composition is formed on the permanent magnet film 13. Next, the piezoelectric film 14 containing PZT is formed on the permanent magnet film 13 by heat-treatment of the amorphous PZT film in a pressurized oxygen atmosphere and by crystallization of the amorphous PZT film. Note that, when the content of lead in the amorphous PZT film having the stoichiometric composition is defined as 100% by atom, a content of lead of less than the content of lead in the amorphous PZT film having the stoichiometric composition is suitably 80 to 95% by atom.
(165) Hereinafter, a method for forming an amorphous PZT film will be described.
(166) First, a sol-gel solution for forming an amorphous PZT film is prepared. There can be prepared, as the sol-gel solution for forming an amorphous PZT film, a solution E1 containing butanol as a solvent and lead in an amount deficient by 70 to 90%, and having a concentration of 10% by weight.
(167) An alkaline alcohol having an amino group such as dimethylamino ethanol is added to the E1 solution, at a volume ratio of E1 solution:dimethylamino ethanol=7:3. Accordingly, pH becomes 12 and the E1 solution exhibiting a strong alkalinity can be obtained.
(168) Next, an amorphous PZT film is formed by a spin-coating method using the E1 solution. The substrate 11 is held by a substrate-holding part that is included in a spin coater and is rotatably provided, and a certain amount of the E1 solution is applied to the surface of the permanent magnet film 13, which is, after that, first rotated at 800 rpm for 5 seconds, rotated at 1500 rpm for 10 seconds, then the rotation number thereof is gradually increased to 3000 rpm in 10 seconds and thus the substrate 11 is coated with the E1 solution. Next, the substrate 11 coated with the E1 solution is left to stand for 5 minutes on a hot plate whose temperature is controlled at 150 C., is left to stand for 10 minutes on a hot plate whose temperature is controlled at 300 C., then is cooled to room temperature. An amorphous PZT film having, for example, a thickness of 200 nm can be formed on the permanent magnet film 13 by repetition of this 5 times.
(169) Subsequently, the amorphous PZT film is heat-treated in a pressurized oxygen atmosphere. Accordingly, the piezoelectric film 14 in which the amorphous PZT film has been crystallized is formed on the permanent magnet film 13.
(170) Note that, even when the E1 solution has a fixed composition, the composition of the piezoelectric film 14 can be changed depending on the lattice constant of the permanent magnet film 13 in an in-plane direction and conditions for depositing the permanent magnet film 13, and a symmetric property or orientation direction of the crystal in the piezoelectric film 14 can be changed along with the change in the composition. For example, even in cases where an amorphous PZT film has a composition formula represented by PbZr.sub.xTi.sub.1-xO.sub.3 (0<x<1) and has, as Zr/Ti, any of compositions of 58/42 (x=0.58), 52/48 (x=0.52) and 42/58 (x=0.42), the formed piezoelectric film 14 has, as Zr/Ti, 55/45 which is originally a composition for giving a rhombohedral crystal structure, but can have a tetragonal crystal structure and can be (001)-oriented.
(171) Furthermore, in the above-described example, a method of forming the piezoelectric film 14 by using a coating method is exemplified and described, but a method for forming the piezoelectric film 14 is not limited to a coating method. Therefore, the piezoelectric film 14 may be formed through the use of a sputtering method.
(172) When the piezoelectric film 14 is formed through the use of a sputtering method, and even when a sputtering target has a fixed composition, the composition of the piezoelectric film 14 can be changed depending on the lattice constant of the permanent magnet film 13 in an in-plane direction and conditions for forming the permanent magnet film 13, and a symmetric property or orientation direction of the crystal in the piezoelectric film 14 can be changed along with the change in the composition. For example, even in cases where a sputtering target has a composition formula represented by PbZr.sub.xTi.sub.1-xO.sub.3 (0<x<1) and has, as Zr/Ti, any of compositions of 58/42 (x=0.58), 52/48 (x=0.52) and 42/58 (x=0.42), the formed piezoelectric film 14 has, as Zr/Ti, 55/45 which is originally a composition for giving a rhombohedral crystal structure, but can have a tetragonal crystal structure and be (001)-oriented.
(173) In this way, the film structure body 10 shown in
(174) In addition, as described using
(175) Furthermore, as described using
(176) Moreover, as described using
Modification of First Embodiment
(177) In the first embodiment, the piezoelectric film 14 is directly formed on the permanent magnet film 13. However, the piezoelectric film 14 may be formed on the permanent magnet film 13 via an electroconductive film 13a (also referred to as a first electroconductive film). Such an example will be described as a modification of the first embodiment.
(178)
(179) The substrate 11 is formed of a silicon substrate. The alignment film 12 is epitaxially grown on the substrate 11, and contains zirconium and oxygen. Details of the substrate 11 and the orientation direction of the alignment film 12 or the like can be set to the same as those of the first embodiment.
(180) The permanent magnet film 13 is epitaxially grown on the alignment film 12. As is the case for the first embodiment, a permanent magnet film containing a rare-earth element, that is, a permanent magnet film formed of a rare-earth magnet can be used as the permanent magnet film 13. Alternatively, a permanent magnet film other than a rare-earth magnet can be used as a permanent magnet film.
(181) In
(182) Here, a diffusion coefficient of Al in an AlNiCo alloy is high. Accordingly, depending on conditions in forming the permanent magnet film 13 containing an AlNiCo alloy, Al in the AlNiCo alloy diffuses into the alignment film 12 containing ZrO.sub.2, and a diffusion layer 12a containing alumina stabilized zirconia (ASZ) is formed, in an upper layer part of the alignment film 12. In the same way as YSZ, ASZ is cubic (100)-oriented easily as compared with ZrO.sub.2. Accordingly, when the diffusion layer 12a is formed, the permanent magnet film 13 containing the AlNiCo alloy is more easily cubic (100)-oriented as compared with a case where the diffusion layer 12a is not formed.
(183) Note that cases other than the case where the permanent magnet film 13 contains an AlNiCo alloy can be set to the same as that in the first embodiment, including the orientation direction or the like.
(184) The electroconductive film 13a is epitaxially grown on the permanent magnet film 13. There can be used, as the electroconductive film 13a, the electroconductive film 13a containing at least one electroconductive substance selected from the group consisting of: electroconductive oxides having a perovskite-type structure such as strontium ruthenate (SrRuO.sub.3); and metals such as Pt.
(185) When the electroconductive film 13a contains SrRuO.sub.3, suitably, the electroconductive film 13a has a cubic or pseudo-cubic crystal structure and is (100)-oriented. Furthermore, when the electroconductive film 13a contains Pt, suitably, the electroconductive film 13a has a cubic crystal structure and is (100)-oriented. For example, the piezoelectric film 14 containing PZT can be easily epitaxially grown on the electroconductive film 13a having a cubic crystal structure. Accordingly, the piezoelectric constant of the piezoelectric film 14 can be further increased.
(186) The piezoelectric film 14 is epitaxially grown on the electroconductive film 13a. That is, the piezoelectric film is formed on the permanent magnet film 13 via the electroconductive film 13a. The piezoelectric film 14 may be set to the same as that in the first embodiment. Note that, in the same way as in the first embodiment, the electroconductive film 15 may be formed on the piezoelectric film 14.
(187) According to the present modification, electric resistance of the lower electrode of the piezoelectric film 14 can be reduced, and the drop of a voltage applied to the piezoelectric film 14, from an intended voltage, can be prevented or suppressed. Furthermore, when an electroconductive film containing SrRuO.sub.3 is used as the electroconductive film 13a, there can be prevented or suppressed deterioration of piezoelectric properties caused by precipitation of a hetero phase at the interface of the piezoelectric film 14 and the lower electrode of the piezoelectric film 14.
(188)
(189) In the manufacturing process of the film structure body of the present modification, processes described in the first embodiment using
(190) Next, as shown in
(191) Subsequently, a process similar to the process described using
Second Embodiment
(192) In the first embodiment, a permanent magnet film is formed between the alignment film and the piezoelectric film. However, an electroconductive film may be formed between an alignment film and a piezoelectric film, and a permanent magnet film may be formed on the piezoelectric film. Such an example will be described as a second embodiment.
(193) <Film Structure Body>
(194)
(195) As shown in
(196) The substrate 11 is constituted of a silicon substrate. The alignment film 12 is epitaxially grown on the substrate 11, and contains zirconium and oxygen. Details of the substrate 11 and the alignment film 12, such as orientation direction can be set to the same as those in the first embodiment.
(197) The electroconductive film 13b is epitaxially grown on the alignment film 12. There can be used, as the electroconductive film 13b, the electroconductive film 13b containing at least one electroconductive substance selected from the group consisting of: electroconductive oxides having a perovskite-type structure such as SrRuO.sub.3; and metal such as Pt.
(198) When the electroconductive film 13b contains SrRuO.sub.3, suitably, the electroconductive film 13b has a cubic or pseudo-cubic crystal structure and is (100)-oriented. Furthermore, when the electroconductive film 13b contains Pt, suitably, the electroconductive film 13b has a cubic crystal structure and is (100)-oriented. For example, the piezoelectric film 14 containing PZT can be easily epitaxially grown on the electroconductive film 13b having a cubic crystal structure. Accordingly, the piezoelectric constant of the piezoelectric film 14 can be further increased.
(199) The piezoelectric film 14 is epitaxially grown on the electroconductive film 13b. Details of the piezoelectric film 14, such as orientation direction, are set to the same as those in the first embodiment.
(200) The permanent magnet film 15a is epitaxially grown on the piezoelectric film 14. There can be used, as the permanent magnet film 15a, a permanent magnet film containing a rare-earth element, that is, a permanent magnet film constituted of a rare-earth magnet, as is the case for the permanent magnet film 13 in the first embodiment. Alternatively, a permanent magnet film other than a rare-earth magnet can be used as a permanent magnet film. Furthermore, details of the permanent magnet film 15a such as orientation direction can be set to the same as those of the permanent magnet film 13 of the first embodiment.
(201) Also in the second embodiment, in the same way as in the first embodiment, the piezoelectric film 14 and the permanent magnet film 15a are epitaxially grown. Accordingly, as compared with a case where the piezoelectric film 14 is not epitaxially grown, the piezoelectric constant of the piezoelectric film 14 can be increased, and as compared with a case where the permanent magnet film 15a is not epitaxially grown, the residual magnetization of the permanent magnet film 15a can be increased. In addition, the piezoelectric constant of the piezoelectric film 14 can be increased, and force which is received by the film structure body 10b and which is other than force by an inverse piezoelectric effect can be increased.
(202) On the other hand, in the second embodiment, differently from the first embodiment, the electroconductive film 13b is formed between the alignment film 12 and the piezoelectric film 14. In the first embodiment, there are cases where the epitaxial growth is easily conducted when the lamination order is changed, depending on raw materials of the alignment film 12, the permanent magnet film 13, the piezoelectric film 14 and the electroconductive film 15. Alternatively, in the first embodiment, there are cases where it is preferable to form a permanent magnet film after, for example, performing heat treatment of the piezoelectric film 14 containing PZT, in order to prevent deterioration of the permanent magnet film 13 depending on a raw material of the permanent magnet film 13.
(203) In such a case, as in the second embodiment, each of the layers is easily epitaxially grown by sequential lamination of the alignment film 12, the electroconductive film 13b, the piezoelectric film 14 and the permanent magnet film 15a. Alternatively, as in the second embodiment, it is possible to prevent deterioration of the permanent magnet film 15a by forming the permanent magnet film 15a after heat-treating the piezoelectric film 14.
(204) <Actuator and Motor>
(205) The film structure body 10b of the second embodiment, as described in the first embodiment using
(206) <Method for Manufacturing a Film Structure Body>
(207)
(208) In the manufacturing process of the film structure body of the second embodiment, the alignment film 12 is formed by processes described through the use of
(209) Next, the process similar to the process described through the use of
(210) Subsequently, the process similar to the process described through the use of
(211) Note that, in the first embodiment, the second embodiment and the modification, a PZT film is used as the piezoelectric film, but a piezoelectric film other than a PZT film may be used.
Example 1
(212) A method for producing a sample in Example 1 is as follows.
(213) First, Zr alone was deposited on a Si single crystal substrate (100)-oriented having a natural oxidation film on the surface, under conditions mentioned on the left-hand side of Table 1, (1) (film formation time: 10 sec, deposition source: Zr), and, successively, under conditions mentioned on the right-hand side of Table 1, (1), Zr deposition was performed along with supply of O.sub.2 (oxygen) toward the substrate, for 170 sec as film formation time. In this way, ZrO.sub.2 (100)/Si (100) substrate having 15 nm in the total film thickness was formed by a vacuum vapor deposition method.
(214) Subsequently, Fe alone was deposited under conditions mentioned in Table 1, (2), and subsequently, Pt alone was deposited under conditions mentioned in Table 1, (3). Accordingly, a Fe.sub.0.5Pt.sub.0.5/ZrO.sub.2 structure was produced.
(215)
(216) TABLE-US-00001 TABLE 1 Pt/Fe/ZrO2 FILM STRUCTURE {circle around (1)}ZrO2 {circle around (2)}Fe {circle around (3)}Pt FILM DEPOSITION 3.90E04 1.30E02 7.80E04 6.10E04 PRESSURE DEPOSITION SOURCE Zr Zr + O2 Fe Pt ACCELERATION 7.5 kV/ 7.5 kV/ 6.0 mA 2.2 mA VOLTAGE/EMISSION 1.50 mA 1.80 mA CURRENT TOTAL FILM 0.5 3 3 3 THICKNESS (nm) FILM DEPOSITION 10 170 180 120 TIME (sec) FILM DEPOSITION 0.03 0.06 0.16 0.23 SPEED (/S) SUBSTRATE 600 500 450 450 TEMPERATURE ( C.) OXYGEN FLOW RATE 0 5 sccm 0 0
Example 2
(217) A method for producing a sample in Example 2 is as follows.
(218) First, Zr alone was deposited on a Si single crystal substrate (100)-oriented having a natural oxidation film on the surface, under conditions mentioned on the left-hand side of Table 1, (1) (film formation time: 10 sec, deposition source: Zr), and, successively, under conditions mentioned on the right-hand side of Table 1, (1), Zr deposition was performed along with supply of O.sub.2 (oxygen) toward the substrate, for 170 sec as film formation time. In this way, ZrO.sub.2 (100)/Si (100) substrate having 15 nm in the total film thickness was formed by a vacuum vapor deposition method.
(219) Subsequently, FePt was vapor-deposited through the use of a FePt bath obtained by mixing of these at a weight ratio of 1:1 (25 g:25 g), under conditions mentioned in Table 1, (2). Accordingly, a Fe.sub.0.96Pt.sub.0.04/ZrO.sub.2 structure was produced.
(220)
(221) Then, a film thickness and composition of the sample in Example 2 were analyzed through the use of XRF (x-ray-fluorescence) (Rigaku Corporation, AZX400), and results mentioned in Table 3 were obtained. Accordingly, it was found that the sample obtained in Example 2 was a Fe.sub.0.96Pt.sub.0.04 alloy (200).
(222) TABLE-US-00002 TABLE 2 Pt/Fe/ZrO2 FILM STRUCTURE {circle around (1)}ZrO2 {circle around (2)}Fe0.96Pt0.04 FILM DEPOSITION 3.90E04 1.30E02 7.80E04 PRESSURE DEPOSITION SOURCE Zr Zr + O2 FePt ACCELERATION 7.5 kV/ 7.5 kV/ 6.5 kV/ VOLTAGE/EMISSION 1.50 mA 1.80 mA 6.0 mA CURRENT TOTAL FILM 0.5 3 3 THICKNESS (nm) FILM DEPOSITION 10 170 180 TIME (sec) FILM DEPOSITION 0.03 0.06 0.16 SPEED (/S) SUBSTRATE 600 500 450 TEMPERATURE ( C.) OXYGEN FLOW RATE 0 5 sccm 0
(223) TABLE-US-00003 TABLE 3 RESULTS OF XRF ANALYSIS FePt ALLOY FILM THICKNESS Fe Pt (nm) at % at % 143.84 95.56 4.44
(224) Note that the above-described first embodiment, second embodiment, Example 1 and Example 2 can also be practiced by combination with each other within the scope of the ordinary creativity of a person skilled in the art.
(225) Furthermore, in the first embodiment and the second embodiment, film structure bodies containing a substrate are described, but a film structure body not containing a substrate can also be practiced by removal of the substrate after production of the film structure body.
EXPLANATION OF SYMBOLS
(226) 10, 10a, 10b: film structure body 11: substrate 11a: upper surface 12: alignment film 12a: diffusion layer 12b: insulating film 13: ferromagnetic film (upper electrode, permanent magnet film) 13a, 13b, 15: electroconductive film 13c: ferromagnetic film 14: piezoelectric film 15: electroconductive film (ferromagnetic film, upper electrode) 15a: permanent magnet film 20: actuator 21: film structure body 21a, 22a: end part 21b, 22b: through-hole 22: ferromagnetic substance 23: holding part 24, 25: convex lens 26: light 27: focus position 30: magnetic head 31: rotation body 32: first actuator 33: second actuator 34: head 35: shaft 36: coil 37: permanent magnet 38, 39, 40: arm 38a, 38b, 39a, 39b, 40a, 40b: end part 41-44: film structure body 45: ferromagnetic substance 46: holding part 50: motor 51: rotatory part 52: stationary part 53: shaft 54, 55: film structure body 56: coil 60: car 61: engine 61a, 62a, 63a: power 62: motor 62b, 63b: electric power 63: generator 64: power transfer switching device 65: wheel 66: charge/discharge switching device 67: battery 101: rotor 102: stator 103: N-pole permanent magnet 104: S-pole permanent magnet 105: N-pole permanent magnet 106: S-pole permanent magnet 111: silicon substrate 112: alignment film 113: ferromagnetic film 114: piezoelectric film 115: ferromagnetic film (upper electrode) 116: opening part 117: arrow 151: rotatory part 152: stationary part 153: shaft 154: piezoelectric element