Grazing angle probe mount for quantum cascade lasers
11567337 · 2023-01-31
Assignee
Inventors
Cpc classification
H01S5/3402
ELECTRICITY
H01S5/0071
ELECTRICITY
International classification
Abstract
A simple optical layout for a grazing angle probe mount that allows coupling to a mid-infrared (MIR), laser-based spectrometer is provided. The assembly enables doing reflectance measurements at high incident angles. In the case of optically thin films and deposits on MIR reflective substrates, a double pass effect, accompanied by absorption by the chemicals or biological samples deposited in an Infrared Reflection-Absorption Infrared Spectroscopy (IRRAS) modality is achieved. The optical system includes a probe that allows the passage of MIR light through the same sampling area twice. Initially, the infrared beam produces a spot on the surface, and then the light is returned in back reflection to the sample surface producing a new little slightly larger spot onto the selfsame position.
Claims
1. A grazing angle probe mount for quantum cascade lasers comprising: a mid-infrared (MIR) laser source coupled to an optical probe with mirrors oriented to reflect light at a grazing angle to a surface of a sample; the optical probe including: a ZnSe lens that focuses a beam towards the surface and in a direction normal to the surface; a first gold-coated plane mirror oriented at 49° to the surface that deflects the beam at an angle of 8° to the surface to form a first elliptical beam image on the surface of the sample during a first pass of the beam; and a second gold-coated plane mirror oriented at 8° to a normal of the surface that reflects the beam to form a second larger elliptical beam image at a same position on the surface of the sample as the first elliptical beam image during a second pass of the beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying figure showing illustrative embodiments of the invention, in which:
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(39) Throughout the figures, the same reference numbers and characters, unless otherwise stated, are used to denote like elements, components, portions or features of the illustrated embodiments. The subject invention will be described in detail in conjunction with the accompanying figures, given the illustrative embodiments.
DETAILED DESCRIPTION OF THE INVENTION
MATERIALS AND METHODS
(40) Instrumentation
(41) A QCL-based pre-dispersive spectrometer (LaserScan™, Block Engineering, Marlborough, Mass., USA) equipped with a thermoelectrically cooled mercury-cadmium-telluride (MCT) detector and three tunable MIR lasers with working ranges from 1000 to 1428 cm.sup.−1 was used to obtain spectral information from the samples. The average power typically varied between 0.5 to 10 mW across the 428 cm.sup.−1 tuning range. The laser source had an elliptical output beam spot 2×4 mm.sup.2 at the focal plane and could be tuned across the spectral range in approximately 0.5 s. Other laser parameters included a polarization ratio of 100:1 of single transverse electromagnetic mode (TEM.sub.00) and beam divergence of <2.5 mrad in the x-axis and <5 mrad in the y-axis. The wavenumber accuracy and precision were 0.5 cm.sup.−1 and 0.2 cm.sup.−1, respectively. The LaserScan™ produced monochromatic light in the MIR with a spectral linewidth of 2 cm.sup.1. The maximum frequency was tuned in time with a speed of 15 cm.sup.−1/ms acquiring a total of 2192 points. This is equivalent to 1 point every 13 μs.
(42) Optical System
(43) The MIR laser source was coupled to a compact optical probe with mirrors fixed near the grazing angle (˜82°) were carefully coupled to improve detection, increase the signal to noise ratio (S/N), and reduce the time of analysis without compromising saturation of the detector. A general view of the grazing angle probe (GAP) is shown in
(44) It can be appreciated that
(45) Reagents
(46) The reagents used were the aliphatic explosive cyclotrimethylenetrinitramine (RDX), the API 2-n-butyl-3-((2′-(1H-tetrazol-5-4-yl)methyl)-1.3-diazaspiro(4,4)non-1-en-4-one or irbesartan (IRBS), and acetone (99.5%, GC grade), The API and acetone were purchased from Aldrich-Sigma Chemical Co. (Milwaukee, Wis.), and RDX was synthesized directly in the laboratory. Acetone was used as the solvent to deposit the analytes at various concentrations onto the SS plates used as substrates.
(47) Sample preparation and data acquisition
(48) A sample-smearing technique was used to deposit analytes on 2×2 in.sup.2 (25.8 cm.sup.2) SS plates. Substrates were first cleaned with acetone and left to dry in a hood to allow solvent evaporation before deposition of analytes. Stock solutions were prepared in for RDX (0.4-2.5 mg/L) and IRBS (0.5-3.1 mg/L) using acetone as solvent. One mL aliquots of the solutions were transferred onto the substrates, and the smearing was performed using the tip of a micropipette (˜1 mm diameter), minimizing contact with the surface. This procedure reduced the amount of solution lost on the tip compared to the amount transferred when a flat surface is attached for sample smearing. The solutions covering all the SS surface were then placed on a well-leveled surface and left to dry for 10 min to promote solvent evaporation before acquiring the laser reflectance spectra. The total mass deposited (412-2581 ng for RDX) and (517-3097 ng for IRBS) was divided by the area of substrates (25.8 cm.sup.2). The final nominal surface concentrations resulting from this process were ˜16-100 ng/cm.sup.2 for RDX and ˜20-120 ng/cm.sup.2 for IRBS.
(49) Multivariate data analysis
(50) Chemometric analyses were performed in MATLAB®8.6.0.267246 (R2015b; Math Works Inc. Natick, USA), PLS Toolbox 8.1 (Eigenvector Research, Inc., Wenatchee, Wash., USA) was used for discrimination and quantification analyses.
EXPERIMENTAL RESULTS
(51) Mathematical treatment to estimate the surface concentration (C
(52) Based on the density of the bulk material (D
(53) The lowest C
(54) Analysis of sample spectra
(55) Irregularities on the surface can lead to analyte concentration gradients. This phenomenon is unavoidable in surface depositions and results in non-homogeneous distributions of analytes on surface. Because of this lack of homogeneity, the six spectra per analyte/SS were averaged to obtain a representative value for C
(56) Analysis of interference patterns and signal preprocessing treatment
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(58) To determine the distribution of the surface concentration of analytes on the substrates, box plots for the peak area at 1350-1375 cm.sup.−1 region for six spectra of RDX at various areas on the samples surfaces was generated (see
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(60) To explain how the presence of the analyte on the surface changed the interference pattern and to discriminate between the spectra for analytes on substrates and spectra for clean surfaces, the interference signals of each sample were transformed and explored. FFT was applied as a preprocessing step to the data, as illustrates in
(61) Pattern recognition analysis
(62) The preprocessing functions obtained from applying the FFT to the data were based on the number of points (n) used for the Fourier transform. For further, analyses, these functions were transformed to the frequency domain (ω). To achieve this transformation, a linear function between n and ω was found. The sampling period was 13 μs for a sampling frequency (Fs) of 78 kHz. This frequency is equivalent to a value of n
ω=78.Math.[(n−1)/(n
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(64) FFT preprocessing functions of the data as well as other preprocessing functions applied to the data were used to build models based on principal components analyses (PCA) aimed at correlating the spectroscopic differences between the clean substrate and the analytes/substrate reflectance spectra. To select which principal components (PCs) were significant in conveying information about the analytes and substrates, the criterion of separation into classes was used. A complete separation using the first two principal components (PCs) into classes: clean substrates (SS), substrates with RDX (RDX/SS) and substrates with IRBS (IRBS/SS) was achieved using Re(ω), as shown in
(65) In the models for discriminations generated using the various preprocessing algorithsm, two main principal components (PCs) contained almost all the variance of the data: PC1 captured 99.99% of the variance, and PC2 caught only 0.01%. However, PC1 was not able to separate the different classes completely. Principally, PC2 was effective in separating the data into classes (see
(66) Filtering of the FFT spectra was performed in the range of Fr(2-29 kHz). The filtering eliminated the intense signal present between 0-2 kHz and the high frequencies (ω>29 kHz). After this, the PCA was relayed to finding only one necessary component for the total separation of the classes with a variance of 53.29% (
(67) To verify if the weight factors of the PCs were in agreement to the spectroscopic signals, an inverse FFT (iFFT) was carried out on weights factors of the PCs. The results of this operation are shown in
(68) To determine the method's discriminant capability, PLS-DA was employed using Re(ω) as a preprocessing routine. The number of points in the FFT was changed to select the best resolution for the analysis. The sensitivity and specificity for a leave one out cross validation (LOOCV) was also calculated for various number of points for the FFT analyses. The performances of the PLS-DA models were evaluated through the parameters of the confusion matrix, such as sensitivity and specificity for the validation of the models. The validations were initially evaluated in by the LOOCV procedure. The sensitivity is the number of samples predicted to be in the class divided by the actual number per class. The specificity is the number of samples predicted not to be in the class divided by the actual number, not in the class. The sensitivity and specificity were calculated according to Equations 2 and 3, respectively:
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(70) Where TP, FN, TN and FP represent the number of true positives, false negatives, true negatives, and false positives, respectively. The best models were generated using n=75 and n=100 points in FFT preprocessing (see Table 1). These models show very high sensitivity and specificity. The parameters for the cross-validation for all models are also shown in Table 1 for two latent variables.
(71) TABLE-US-00001 TABLE 1 Sensitivity and specificity for LOOCV for two latent variables Sensitivity (CV) Specificity (CV) # points SS RDX/SS IRBS/SS SS RDX/SS IRBS/SS 10 0.900 0.893 0.708 0.885 0.765 0.737 20 1.000 1.000 0.958 1.000 1.000 0.974 50 1.000 1.000 1.000 1.000 1.000 0.947 75 1.000 1.000 1.000 1.000 1.000 1.000 100 1.000 1.000 1.000 1.000 1.000 1.000 200 1.000 1.000 1.000 0.962 1.000 1.000 500 1.000 1.000 1.000 0.904 1.000 1.000 750 0.900 1.000 0.833 0.885 0.912 0.912 1000 1.000 0.893 0.792 0.885 1.000 0.737
Quantitative analysis
(72) Quantification analyses were carried out using the same data. In cleaning validation processes, the quantification of traces of APIs, excipients, or detergents on the surface of batch reactors and other processing equipment is very important because the cleaning protocols require a minimum concentration on the surfaces that the chemicals are in contact with to prevent corss-contamination. To demonstrate the capability of the technique for quantification, PLS analyses were used to generate prediction models for the API selected. Although the quantification of explosives on surfaces is not essential in security protocols, detection and identification are of great importance.
(73) The results of the PLS models are shown in
(74) Values of the relevant statistical parameters of the PLS models are summarized in
(75) The LOD is the most controversial parameter in PLS analysis: consequently, various reports discuss several equations for calculating LOD values, LOD values were estimated using two ways. First, from the following equation:
LOD=Δ(α, β)*(RMSEE*√{square root over (1+h.sub.o)}) (4)
(76) Where the leverage (h.sub.o) is the distance of the predicted sample from the calibration set mean at zero concentration (average of absolute value for the prediction of zero concentration), and Δ(α,β) is a statistical parameter that is correlated to the α and β probabilities of falsely stating the presence/absence of the analyte. Because the value for the degrees of freeom is >25, Δ(α,β)=3.3 was used to compute the LOD values The LOD value for IRBS/SS model was 37 ng/cm.sup.2, and for the RDX model was 17 ng/cm.sup.2. The second methodology used for calculating the LOD values depends on the relative standard deviation (RSD), which was calculated for each predicted concentration. A plot of the precision regarding the RSD values vs. predicted average concentration was generated and fitted. A power fit was used to calculate the LOD value by interpolation of the concentration for 33.3% of RSD. This procedure is in accord with the IUPAC recommendation. The LOD values found were 26 ng/cm.sup.2 for IRBS and 8 ng/cm.sup.2 for RDX (see
(77) The present invention has applicability in various fields and technologies, some of which will be described below.
(78) Cleaning Validation in Pharmaceutical and Biotechnology Industries
(79) Cleaning validation (CV) processes are in demand for implementation in pharmaceutical, biotechnology, and consumer products industries. The methodologies developed for CV differ based on the equipment usage, manufacturing stage, the nature of the active pharmaceutical ingredients (APIs), excipients, detergents and cleaning agents, and solvents used for manufacturing and cleaning. These chemicals leave residues on equipment used in manufacturing and handling processes. Mid-infrared quantum cascade laser spectroscopy (QCLS) operating close to the grazing angle followed by the application of multivariate statistical tools, such as partial least squares, partial least squares-discriminant analysis, and support vector machine regression is proposed. These results highlight the efficiency of QCLS in quantifying individual APIs and mixtures at low surface concentrations. The over-the-counter active ingredients (OTC-AIs) used in this application included salicylic acid (SA), methylparaben (MP), propylparaben (PP), ethylparaben (EP), avobenzone (AB), oxybenzone (OB), octocrylene (OC), octinoxate (OMC), octisalate (OS), homosalate (HS), and titanium (IV) dioxide (TiO.sub.2). These chemicals are listed as ingredients of over-the-counter consumer care product (OTC-CCP) formulations. OTC-AIs were diluted in methanol to produce stock solutions for depositing on substrates at various surface concentration to allow determining the detection limits (DL) and upper detection limits (UDL). Samples were deposited in the range of 0.5-1000 μg/cm.sup.2 using a smearing method that consisted of transferring 100 μL while dragging the micropipette disposable tips onto 316-L stainless steel (SS) substrates that measured 5 cm×5 cm. The substrates were then left to dry before analysis. Measurements were obtained in reflectance mode using two LaserScan™ spectrometers (QCLS), which were acquired from Block Engineering, LLC (Marlborough, Mass., USA), with the capability to detect concentrations 1 μg/cm.sup.2. The first of the MIR spectrometers (QCLS-I) had a tuning range of 1000 to 1630 cm.sup.−1, while QCLS-II could be scanned from 800 to 1450 cm.sup.−1. A 75-mm diameter ZnSe lens allowed for beam collimation up to 15 cm from the instrument's front lens and for back-reflected light collection. Twenty spectra were acquired for each target concentration, with 3 co-adds per acquisition.
(80) Stainless steel substrates were used for the spectroscopic analysis to simulate real manufacturing surfaces. Samples were deposited using a smearing methodology. Several over-the-counter active ingredients (OTC-AI) in finished product formulations were analyzed by QCLS and validated using a high-performance liquid chromatography-diode array detector (HPLC-DAD). Excipient concentrations of 40 μg/cm.sup.2 were predicted for OTC consumer care products with partial least squares. Detection limits of 0.06 μg/cm.sup.2 were found for QCLS for salicylic acid and validated with HPLC-DAD. A clean SS plate was used to measure background spectra before each spectral acquisition. Twenty spectra were collected per substrate, with three co-adds per concentration. The area covered by this setup measured 4 mm×40 mm, covering 1.6 cm.sup.2 of a total substrate area of 25 cm.sup.2. After the data collection process, chemometrics analyses were performed using the PLS_Toolbox 7.9 software package (Eigenvector Research, Inc., Wenatchee, Wash., USA) running on the MATLAB® 7.13 platform (R2011b; The Math Works, Inc. Natick, Mass., USA). Chemometrics techniques employed to generate models for classification and discrimination of the samples were PLS, PLS-DA, and SVMR for SA. The trials provided excellent results for a qualitative pass-or-fail test on OTC-AIs with parameters shown in
(81) Several surface concentrations were used to generate the PLS models. These models were in turn used to find DL values and the capability of the technique to quantify the data. The detection limit (DL) values were calculated from the relative standard deviation (RSD). The RSD values were calculated for each concentration per the predicted value output for PLS runs as the average divided by the standard deviation. A plot of the precision in terms of the RSD (%) vs. average concentration predicted was generated and fitted. Power fits were used to calculate the DL values and the quantification limit (QL) values by interpolating the concentration for 33.3% and 10% RSD, respectively. This method is in accordance with IUPAC recommendations; wherein pre-processing methods were employed.
(82) OB samples in methanol were increased in concentration from 300-1200 ppm (mg/kg), resulting in a surface concentration of 17 to 70 μg/cm.sup.2. The results are shown in Table 2 below in terms of predicted concentration values.
(83) TABLE-US-00002 TABLE 2 Average concentration; n = 20 OB RSD (μg/cm.sup.2) (%) 3 41.1 17 29.4 44 17.5 60 22.9 64 15.8 DL 7.03 QL 21.1 R.sup.2 0.8426 RMSECV 8.0 s.sub.R,p (%) 6.1
(84) The preprocessing methods used were SNV and first derivative. Increased variation was observed with the grazing angle setup as the sample was rastered in 4 mm steps per spectra using a sample holder. The regions analyzed were 1173.6-1293.4, 1333.6-1353.4, and 1373.6-1413.4 cm.sup.−1. Additionally, the DL was lower than the RMSECV; therefore, this benzone OTC-AI was not feasible to measure with the QCL-GAP below 8 μg/cm.sup.2. A low coefficient of determination (0.8773) was obtained. High RSD percentages were noticed per concentration with a DL of 7 μg/cm.sup.2 and a QL of 21 μg/cm.sup.2. Four latent variables were included in the analysis. A pooled RSD value of 6.1% was reported per IUPAC standards.
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(86) In this Equation, n is the number of measurements, and s.sub.r,i represents the RSD value per concentration, i. The RSD at the right of each concentration represents the percentage within-class, per concentration.
(87) Microorganism Detection and Discrimination
(88) B. cepacia (BC) is a pathogen that accumulates in the lungs of patients with cystic fibrosis. Five regions are usually examined in the MIR to differentiate bacteria. One of the most important is the fingerprint region from 500-1000 cm.sup.−1 that was analyzed by a second QCLS from 913.6-1033.4, 1113.6-1153.4, and 1273.6-1393.4 cm.sup.−1 to identify aromatic ring vibrations from aromatic amino acids. Limitations of the original setup with QCLS provide other regions for identification of the amide bands from the C═O vibrational modes of the peptide backbone. The second region analyzed from 1500-1200 contains a combination of bending vibrations of proteins and phosphate compounds from CH.sub.3 linked to amide bands. The 1200-900 cm.sup.−1 region includes cell wall, polysaccharides, and nucleic acids that involve C—O—C, C—O—H, C—O deformation, as well as C—O—P stretches. The strongest band is usually the 1082 cm.sup.−1 involving C—O—C from the sugar skeleton.
(89) Explosives Detection
(90) MIR spectroscopy operating at the grazing angle of incidence is the most sensitive optical absorption technique available for measuring low chemical concentrations on surfaces such as metals. Also, QCL spectroscopy can be used outside the confinement of the sample compartment, making it available for fieldwork. Thermal source (Globar) Fiber Optic Coupled Grazing Angle Probe Reflection Absorption Infrared Spectroscopy (FOC-GAP-RAIS) has been investigated before as a powerful tool to develop techniques for the detection of explosives residues on surfaces. The methodology is remotely sensed, in situ and can detect nanograms of the compounds. It is solvent free and requires no sample preparation. Samples with surface concentrations (Cs) ranging from micrograms/cm.sup.2 to nanograms/cm.sup.2 of explosives: DNT, TNT, PETN, nitroglycerine (NG) and triacetone triperoxide (TATP) were studied on stainless steel plates with excellent results yielding 10-100× lower limits of detection (LODs) for explosives than for active pharmaceutical ingredients, for which the setup was originally developed. A setup for coupling a QCL spectrometer to a home-built grazing angle probe as illustrated in
(91) The limitation imposed by the available QCL spectrometer is related to the instrument design in which the MIR detector is located within the spectrometer and that the system operates only collecting the back-reflected light. The results on detection of explosives residues on stainless steel plates with the setup illustrated in
(92) Conclusions
(93) A novel grazing-angle probe designed to be interfaced to a QCL-based spectrometer is presented. This unit enables RAIS measurements in the MIR under conditions of a polarized, high brightness laser source. Upon implementation of the new technique for surface contamination analysis in two broad areas, pharmaceutical reactor cleaning validation and in high explosives detection for defense and security applications, interference back-reflection patterns were observed that initially hindered the successful application of the technique. To take full advantage of the potential of the spectroscopic technique, a preprocessing algorithm based on FFT was implemented in MATLAB and successfully tested. Three derived functions were used: the absolute value of the complex function of the FFT (|z(ω)|), the imaginary part of the FFT complex function (Im(ω)) and the real part of the complex function of the FFT (Re(ω)).
(94) The optimization of the preprocessing steps was found upon evaluation of four preprocessing models for quantitative and qualitative analysis. The preprocessing options to evaluate PLS quantification models and PCA qualitative models improved when the Re(n) was used. Using this preprocessing function allowed a complete separation of three classes: the clean substrates (SS), explosive on substrates (RDX/SS) and active API on substrates (IRBS/SS). Sensitivity and specificity values of 1,000 for both RDX and IRBS were obtained using 75 and 100 points of FFT preprocessing.
(95) The QCL-GAP back-reflection setup described herein can provide the basis to develop methodologies for high specificity and sensitivity results for low concentration analysis using RAIS measurements. These results will have a far-reaching impact in cleaning validation in pharmaceutical and biotechnology industries, in defense and security applications, including improvement of decontamination protocols, detection, and discrimination of biofilms, detection pollutants, and many other applications involving monolayer analysis.
(96) Although the invention has been described in conjunction with specific embodiments, it is evident that many alternatives and variations will be apparent to those skilled in the art in light of the preceding description. Accordingly, the invention is intended to embrace all of the alternatives and variations that fall within the spirit and scope of the invention.