SYSTEM AND METHOD FOR CONVEYING AN ASSEMBLY
20200091862 ยท 2020-03-19
Inventors
Cpc classification
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A46B9/026
HUMAN NECESSITIES
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C29/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B1/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16C29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A46B9/02
HUMAN NECESSITIES
F24S40/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Cleaning system including a brush assembly for cleaning solar panels. The brush assembly has at least one rotatable brush having a rotational axis. The rotatable brush includes a plurality of sets of bristles, each extending outwardly from a core. A shaft extends through the core of the brush. The shaft is a telescoping shaft, which is configured to retract and expand to create an elongated brush assembly. An apparatus, system, and method for conveying an assembly along a track. A rail includes a first planar side, a second planar side, and a third planar side. The first, second and third planar sides are arranged to form at least two acute angles ranging between 50 degrees and 80 degrees. A carriage assembly includes a drive wheel and at least two rollers. The drive wheel is configured to contact the second planar side and is configured to translate the assembly along the rail. The two rollers are configured to contact the two other sides to maintain the carriage in contact with the rail.
Claims
1. A track system for supporting a cleaning apparatus for a solar panel, the track system comprising: a bracket configured to be attached to the solar panel; and a rail that snaps on the bracket with no fasteners to hold the rail to the bracket, wherein the rail comprises a first planar side, a second planar side, and a third planar side that form an open triangle, wherein the bracket comprises a first planar side, a second planar side, and a third planar side, and the first planar side of the rail contacts the first planar side of the bracket, the second planar side of the rail contacts the second planar side of the bracket, and the third planar side of the rail contacts the third planar side of the bracket.
2. The track system of claim 1, further comprising: a carriage assembly comprising a drive wheel and at least two rollers, wherein the drive wheel is configured to contact the second planar side of the rail and is configured to translate the carriage assembly along the rail.
3. The track system of claim 2, wherein a first roller of the at least two rollers is configured to contact the first planar side of the rail, and a second roller of the at least two rollers is configured to contact the third planar side of the rail.
4. The track system of claim 3, wherein the at least two rollers are configured to hold the carriage assembly onto the rail.
5. The track system of claim 2, wherein the carriage assembly includes a drive.
6. The track system of claim 5, wherein the carriage assembly attaches to the cleaning apparatus and translates the cleaning apparatus along the rail for cleaning the solar panel.
7. The track system of claim 6, wherein the cleaning apparatus comprises: a trailing assembly, wherein the trailing assembly is pulled, behind the carriage assembly, by the carriage assembly; and a brush assembly connected between the carriage assembly and the trailing assembly, wherein the drive is configured to translate the brush assembly and the trailing assembly along the rail.
8. The track system of claim 7, wherein the brush assembly comprises: at least one rotatable brush having a rotational axis, the at least one rotatable brush including a core defining a plurality of sockets, wherein one or more brush bristles extend from each of the plurality of sockets and the at least one rotatable brush is attached with one end to the carriage assembly and with another end to the trailing assembly.
9. The track system of claim 7, wherein the drive is configured to translate the brush assembly and the trailing assembly along the rail so that the trailing assembly trails behind the carriage assembly along the rail, and the rotational axis of the brush assembly makes an angle different than 90 degrees with the rail while the carriage assembly and the trailing assembly move along the rail.
10. The track system of claim 8, wherein the one or more brush bristles are removably attached to each of the one or more sockets.
11. The track system of claim 8, wherein the sockets extend outwardly from the core.
12. The track system of claim 8, wherein the plurality of sockets extends inwardly toward the core.
13. A track system comprising: a carriage assembly having a drive roller and a pair of rollers; and a rail having a first side, a second side, and a third side, wherein the drive roller is configured to engage the first side of the rail and translate the carriage assembly along the rail, wherein a first roller of the pair of rollers is configured to engage the second side of the rail and a second roller of the pair of rollers is configured to engage the third side of the rail, wherein the pair of rollers is configured to hold the carriage assembly onto the rail, and wherein the carriage assembly attaches to a cleaning apparatus and translates the cleaning apparatus along the rail.
14. The track system of claim 13, wherein the first, second, and third planar sides of the rail are arranged to form at least two acute angles ranging between 50 degrees and 80 degrees.
15. The track system of claim 13, further comprising: a support bracket attached to a solar panel, wherein the rail snaps onto the support bracket with no fasteners.
16. The track system of claim 13, wherein the cleaning apparatus comprises: a brush assembly comprising at least one rotatable brush having a rotational axis, the at least one rotatable brush including a core and a plurality of sets of bristles extending outwardly from the core, the plurality of sets of bristles including at least a first set of bristles and a second set of bristles.
17. The track system of claim 16, wherein the cleaning apparatus further comprises: a rotational cover surrounding at least a portion of the brush assembly, the rotational cover including one or more static bristles extending from edges of the rotational cover.
18. The track system of claim 17, wherein an area of high pressure is formed between a first set of the first set of bristles when the first set of bristles is in a flexed position, a second set of bristles adjacent the first set of bristles, and one or more static bristles.
19. The track system of claim 17, wherein an area of low pressure is formed between the first set of bristles and the second set of bristles when the first set of bristles moves between the flexed position and an un-flexed position.
20. A track system for supporting a cleaning apparatus for a solar panel, the track system comprising: a bracket to be attached to the solar panel; a rail that snaps on the bracket with no fasteners to hold the rail onto the bracket; and the cleaning apparatus attached to the rail and configured to move along the rail to clean the solar panel, wherein the rail comprises three planar sides, each planar side mating with a corresponding planar side of the rail.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Embodiments are further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of certain embodiments of the present invention, in which like numerals represent like elements throughout the several views of the drawings, and wherein:
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DETAILED DESCRIPTION
[0068] Exemplary embodiments described, shown, and/or disclosed herein are not intended to limit the claims, but rather, are intended to instruct one of ordinary skill in the art as to various aspects of the invention. Other embodiments can be practiced and/or implemented without departing from the scope and spirit of the claimed invention. As an example, the description below discusses panels primarily with respect to photovoltaic solar panels. Nonetheless, the term panel can mean a window, such as a skylight, a mirror, or any plane for which the cleaning system can be utilized.
[0069] Applicant hereby incorporates by reference in its entirety U.S. application Ser. No. 13/567,205, filed by Inventor Georg Eitelhuber on Aug. 6, 2012. The application was published as US 2013/0037051 A1 on Feb. 14, 2013. The language and embodiments of the application will not be repeated herein for the purpose of brevity.
[0070] An exemplary embodiment is shown schematically in
[0071]
[0072] An advantageous aspect of the system is the way the device can slide up into an angled position that can allow the top end to lead. This can allow dust and debris to fall forward and away from the brush-panel interface. The unique roller support on the bottom of the brush assembly can allow the system to be supported by a cart, always directly over the rail.
[0073] Leading the top edge of the brush assembly can dramatically increase effectiveness of the cleaning in several ways. The dust at the top need not be re-brushed many times on the way down after being dislodged, as can happen if the brush is constrained vertically.
[0074] Further, the bristle pattern on the brushes can be straight instead of spiral. This can facilitate flicking the dust and debris from the surface, rather than grinding them across the panel surface by lateral relative velocity of a bristle spiral. Yet because of the nonperpendicular angle, with respect to the direction of travel, dust and debris can still be directed towards the bottom edge more rapidly.
[0075] In an embodiment, the solar panel cleaning system can incorporate one or more support assemblies to support the brushes. The system can also have one or more motors to operate the rotatable brushes and/or a drive wheel. The rotatable brushes can move across a panel in a direction, for example as shown by the directional arrows in
[0076] When in a run position, i.e. an operational position, the angle between the direction of travel, defined by the direction of the track, and the rotational axis, defined by the longitudinal axis of one or more of the brushes, can be between zero and 180 degrees. When the brushes are in rest position, the rotational axis can be perpendicular to the rails. Further, the rotatable brushes can be rotated counter-clockwise and/or clockwise from a rest position to reach an operating position.
[0077] The embodiment of
[0078]
[0079] The triangular shape of the rollers is shown in the exemplary cleaning system (400) of
[0080] Referring again to
[0081] A brush assembly motor (406) can be used to actuate and/or rotate the rotatable brushes about their longitudinal axes. The shaft can be coupled to a drive transmission. The brushes can rotate about their axes such that the part of the brush in contact with the surface moves in the same direction as the direction of travel of the brush assembly and/or in the opposite direction. The carriage assembly can be coupled to a drive motor (405). Although not shown in
[0082] In an embodiment, there can be one motor to operate the rotatable brushes. The brushes can be configured to rotate in the same direction synchronously or in two different directions through the use of gears. Gearing can be utilized to rotate different brushes of a multi-brush assembly at different speeds. In an embodiment there may be two or more motors. In such an embodiment, several brushes can be individually operated by different motors.
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[0086] Although an advantage of the present system is in the minimization of the number of rollers and/or roller assemblies required, it may be advantageous and/or convenient to use rollers on four or five faces of a track.
[0087] Two alternative embodiments are shown in
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[0089] The system can further include a self-cleaning system configured to automatically clean the one or more rotatable brushes. The system can be integrated with a housing for the brushes or merely attached to an edge of a panel array. A self-cleaning member can include a stiff brush, a row of rake-like tines, a bar, or other effective elements against which the rotating brushes can pass while rotating and thereby eliminate excess dust and debris buildup.
[0090] In
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[0092] Referring to
[0093] For a centrally located track, it can be advantageous to incorporate a trailing assembly with its own drive or motor, or to incorporate a rolling resistance to facilitate pivoting. A motor can be integrated with the pivot to produce a power-actuated pivot.
[0094] In
[0095] The cleaning system can further include a monitoring device to determine whether a cleaning is required. The device can include a meter of the output of the solar panels. Alternatively, the device can include sensor system for measuring the efficiency and/or effectiveness of the photovoltaic elements.
[0096] The monitoring device can be in communication with a control device. The control device can be configured to activate the cleaning system. The control device can be configured to send a signal indicating the status and/or the need for cleaning a panel. Additionally, the control device can be configured to send a signal indicating a fault or error in the array system, including in the cleaning system.
[0097] Referring to
[0098] The shaft (2005) may be connected to a slider-bearing hub assembly (2006), as illustrated in
[0099] Referring back to
[0100] The telescoping shaft (2005), allows the brush assembly (2001) to be attached at either end to a carriage or trailing assembly (2007), which in turn may be attached to and configured to move along a rail. The telescoping shaft (2005) may be configured to expand and retract as the angle or the direction of movement of the brush assembly (2001) changes. Alternatively, the telescoping shaft (2005) may be configured to expand and retract to extend between different rail widths, while the angle of the brush assembly (2001) remains constant.
[0101] Referring to
[0102] The first, second, and third side of the triangular rail (2201) may be positioned at any angle. For example, the first and third sides of the triangular rail (2201) may be at an angle, and the second side may be in a horizontal plane. In at least one embodiment, the first, second, and third sides of the triangular rail (2201) are arranged to form two acute angles, such the first and third sides extend toward each other. Each side of the triangular rail (2201) may be planar surfaces. One or more rollers (2203) may be configured to hold the assembly (2204) in place. For example, the first and third rollers (2203) may hold the assembly (2204) on the rail (2201), while the second roller (2203) may be a drive roller that is configured to translate the assembly (2204) along the rail (2201). The open cross-section of the triangular rail (2201) may allow the bracket (2202) to fit within the rail (2201). For example, a top portion of the bracket (2202) may be configured to contact a bottom surface of the second side of the rail (2201), while the first and third sides of the rail (2201) are each configured to contact a side portion of the bracket (2202).
[0103] The rail (2201) may be made of any suitable material, including cold rolled steel and aluminum extrusion. In embodiments, the rail (2201) may be placed at any angle. For example, the rail (2201) can be positioned such that one side of the triangle is in a horizontal plane. Alternatively, the rail (2201) can be inverted or at any angle. The bracket (2202) may be any suitable shape. In at least one embodiment, the end of the bracket (2202) is U-shaped.
[0104] Referring to
[0105] The carriage assembly (2100) may include a bracket (2101) having a first side (2102) and a second side (2103). The bracket (2101) may include a shaft (2104) and a drive roller (2105) attached to the shaft (2104). The shaft (2104) may extend between the second side (2102) and third side (2103) of the bracket (2101) and may be parallel to the first side (2101). The shaft (2104) may extend through one or more of the second side (2102) or the third side (2103) of the bracket (2101). In embodiments, a drive motor is attached to the shaft (2104). The drive motor may be attached to the shaft (2104) in any suitable manner, including via a bracket and a coupling. The drive roller (2105) may be configured to move the carriage assembly (2100) across a surface, such as the first surface (2121) of the rail (2120).
[0106] The carriage assembly (2101) may include a plurality of rollers (2106, 2107). The rollers (2106, 2107) may be attached to the second end (2102) and third end (2103) of the bracket (2101). The rollers (2106, 2107) may be attached to the bracket (2101) by any suitable means. The rollers (2106, 2107) may be configured to keep the carriage assembly (2100) to the rail (2120).
[0107] The carriage assembly (2100) may be attached to a rail (2120) that is positioned in any direction. For example, the rail (2120) may be horizontal, vertical, or at any angle. In at least one embodiment, the rail (2120) can be an edge of one or more solar panels. Alternatively, the rail can be a support member for a row of solar panels. The carriage assembly can be made of any suitable material, such as an extrusion or cold-rolled array structure.
[0108] Referring to
[0109] An acute angle may be formed between the second side (2303) and the third side (2304). The acute angle may be any suitable angle. For example, the acute angle may range between 30 and 85 degrees. In at least one embodiment, the acute angle formed between the second side (2303) and the third side (2304) is approximately 60 degrees. The rail (2301) may also include a bottom member (2305) and an angled member (2306). The bottom member (2305) may be attached to the third side (2304). The bottom member (2305) may be parallel to the second side (2303). The angled member (2306) may be attached to the bottom member (2305) and the third side (2303), such that the third side (2303), bottom member (2305) and angled member (2306) form a triangle. The angled member may be positioned at any suitable angle. For example, approximately a 30 degree angle may be formed by the angled member (2306) and the bottom member (2305). Alternatively, the angle may be greater or less than 30 degrees.
[0110] The first side (2302), second side (2303), third side (2304), bottom member (2305), and angled member (2306) may all be planar surfaces. The rail (2301) may be made from any suitable material such as cold rolled steel or aluminum extrusion. The first side (2302), second side (2303), third side (2304), bottom member (2005), and angled member (2306) may have any suitable dimensions, including the dimensions depicted in
[0111] Referring to
[0112] The sockets (2402) may extend into the core (2401), as illustrated in
[0113] Referring to
[0114] During operation of the brush assembly (2500), the bristles (2502) contact the surface that is being cleaned, such as a solar panel. When the bristles (2502) are un-flexed and the ends just touch the cover (2504), an area of atmospheric pressure (2510) occurs between sets of bristles (2502) as illustrated in
[0115] The cover (2504) may rotate around the brush assembly (2500) when the brush assembly is moving, such that the static bristles (2505) are in contact with the surface being cleaned. The change from high pressure (2511) to low pressure (2512) as the flexed bristles un-flex may also reduce the amount of particulates that remain on the bristles (2502).
[0116] Details of one or more embodiments are set forth in the accompanying drawings and description. Other features, objects, and advantages will be apparent from the description, drawings, and claims. Although a number of embodiments of the invention have been described, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. It should also be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features and basic principles of the invention.