SEMICONDUCTOR STRUCTURE WITH GALLIUM ARSENIDE AND TANTALUM NITRIDE
20200035816 ยท 2020-01-30
Inventors
Cpc classification
H01L31/02002
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L29/68
ELECTRICITY
H01L2924/00014
ELECTRICITY
International classification
H01L29/68
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
Disclosed are structures and methods related to metallization of a gallium arsenide (GaAs) layer. In some embodiments, a tantalum nitride (TaN) layer can be formed on a doped GaAs layer, and a metal layer can be formed on the TaN layer. Such a structure can be included in a Schottky diode. In some embodiments, such a Schottky diode can be fabricated utilizing heterojunction bipolar transistor (HBT) processes.
Claims
1. (canceled)
2. A semiconductor structure comprising: a gallium arsenide substrate; a sub-collector layer over the gallium arsenide substrate; a collector layer over and in physical contact with the sub-collector layer; and a tantalum nitride layer including a surface that is planar, an entirety of the surface being in physical contact with the collector layer.
3. The semiconductor structure of claim 2 wherein the collector layer includes n gallium arsenide and the sub-collector layer includes n+ gallium arsenide.
4. The semiconductor structure of claim 2 wherein the gallium arsenide substrate includes semi-insulating gallium arsenide.
5. The semiconductor structure of claim 2 further comprising an electrical contact in physical contact with the sub-collector layer on opposing sides of the tantalum nitride layer.
6. The semiconductor structure of claim 2 further comprising an isolation implant having a surface that is co-planar with a surface of the sub-collector layer.
7. A Schottky diode comprising: a first doped gallium arsenide layer; a second doped gallium arsenide layer over and in physical contact with the first doped gallium arsenide layer; a tantalum nitride layer including a surface that is planar, an entirety of the surface being in physical contact with the second doped gallium arsenide layer; and electrical contacts including a first contact on the tantalum nitride layer and a second contact on the first doped gallium arsenide layer, the Schottky diode having a turn-on voltage.
8. The Schottky diode of claim 7 wherein the turn-on voltage is 0.45 Volts or less.
9. The Schottky diode of claim 7 wherein the turn-on voltage is about 0.42 Volts.
10. The Schottky diode of claim 7 wherein the first contact is arranged as an anode of the Schottky diode, and the second contact is arranged as a cathode of the Schottky diode.
11. The Schottky diode of claim 7 wherein the second contact is in physical contact with the first doped gallium arsenide layer on opposing sides of the tantalum nitride layer.
12. The Schottky diode of claim 11 wherein the second contact has an inverted-U shaped footprint.
13. The Schottky diode of claim 7 wherein the first doped gallium arsenide layer includes n+ gallium arsenide and the second doped gallium arsenide layer includes n gallium arsenide.
14. The Schottky diode of claim 7 wherein a doping concentration of the first doped gallium arsenide layer is greater than a doping concentration of the second doped gallium arsenide layer.
15. The Schottky diode of claim 7 further comprising a passivation structure, the tantalum nitride layer and a passivation structure being in physical contact with and fully covering the second doped gallium arsenide layer.
16. An electronic module comprising: a packaging substrate; and a semiconductor device on the packaging substrate, the semiconductor device including a first doped gallium arsenide layer, a second doped gallium arsenide layer over and in physical contact with the first doped gallium arsenide layer, and a tantalum nitride layer including a surface that is planar, an entirety of the surface of the tantalum nitride layer being in physical contact with the second doped gallium arsenide layer.
17. The electronic module of claim 16 further comprising an overmold over the semiconductor device.
18. The electronic module of claim 16 wherein the semiconductor device is a radio frequency power detector.
19. The electronic module of claim 16 wherein the semiconductor device is a photoelectric cell.
20. The electronic module of claim 16 wherein the semiconductor device is a radio frequency mixer.
21. The electronic module of claim 16 wherein the semiconductor device further includes a heterojunction bipolar transistor on a gallium arsenide substrate, and the first doped gallium arsenide layer is positioned on the gallium arsenide substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF SOME EMBODIMENTS
[0045] The headings provided herein, if any, are for convenience only and do not necessarily affect the scope or meaning of the claimed invention.
[0046] GaAs (gallium arsenide) heterojunction bipolar transistors (HBT) are widely used for wireless applications since they have excellent features such as high power density and high efficiency. In typical GaAs HBT (or BiFET (bipolar field effect transistor)) processes, Schottky diode turn-on voltage is about 0.7V. For some applications (e.g., diode drops, detectors), a lower turn-on voltage may be desirable. Described herein are devices and methods that can significantly lower the turn-on voltage when implemented in GaAs such as n-type GaAs.
[0047] In some situations, a low turn-on Schottky diode can be configured as a planar doped barrier diode. However, such a design typically involves materials generally not compatible with fabrication of HBTs. Other barrier-lowering schemes can involve growth of thin layer of opposite doping polarity, which is again generally not compatible with HBT processes.
[0048] Described herein are devices and methods related to a GaAs based structure that can be configured as, or behave similar to, a Schottky diode. As also described herein, such a diode can be utilized in a number of applications, including any devices and/or circuits where a Schottky diode with a relatively low turn-on voltage is desired. For example, radio-frequency (RF) mixers and detector diodes can benefit due to such a diode's low turn-on voltage and high switching speed. Further, such a diode's low forward voltage drop can result in less power being wasted, thereby making the devices more efficient. Such a feature can be advantageous in a number of analog circuit designs.
[0049] In another example, a Schottky diode design having one or more features described herein can be implemented as clamp diodes configured for voltage references. Such a diode can be used by itself or in combinations with any other Schottky and/or heterojunction diodes to generate various voltage references. By way of an example, a Schottky diode described herein can have a clamp voltage of about 0.4V while a regular Schottky has a typical voltage of about 0.7V. Such diodes in series can yield a voltage of about 1.1V (which is an intermediate value typically not attainable with any combination of regular Schottky diodes) if desired. Such a feature can be advantageous in a number of analog and power amplifier designs.
[0050] In yet another example, a Schottky diode design having one or more features described herein can be implemented in photoelectric cells such as solar cells (sometimes also referred to as photovoltaic cells) where the relatively low turn-on voltage can be desirable. Other circuits and/or devices can also benefit from a Schottky diode design as described herein. Thus, although various examples of devices, circuits, processes and methods are described herein in the context of GaAs HBTs, it will be understood that one or more concepts described herein can also be applied to other devices, circuits, processes and/or methods.
[0051] Described herein are devices and methods related to a metallization structure that behaves as a Schottky diode having a relatively low turn-on voltage. Examples of such turn-on voltages are described herein in greater detail.
[0052] In some implementations, a TaN (tantalum nitride) structure (such as a layer) can be added as part of an anode metallization below a first metal (M1) anode contact for a collector of a GaAs HBT. Such an addition of the TaN layer can lower the turn-on voltage of the resulting diode from about 0.7V to about 0.42V. As described herein, such a metallization structure can be utilized to facilitate a low turn-on functionality associated with a structure that can be fabricated using a process for fabricating the HBT. In some implementations, such a metallization structure can also be utilized separate from the HBT context.
[0053] Although described in the context of TaN material, it will be understood that materials having similar properties can also be utilized. For example, TiN (titanium nitride) and NbN (niobium nitride) are metal nitride materials that can also be utilized in similar applications, including GaAs processes. In the context of TaN material, its work function in GaAs processes facilitates lowering of the Schottky barrier height. Similarly, although described in the context of HBT process, it will be understood that one or more features of the present disclosure can also be implemented in other semiconductor structures and processes.
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[0061] In some embodiments, the components mounted on the packaging substrate 44 or formed on or in the packaging substrate 44 can further include, for example, one or more surface mount devices (SMDs) (e.g., 47) and one or more matching networks (not shown). In some embodiments, the packaging substrate 44 can include a laminate substrate.
[0062] In some embodiments, the module 40 can also include one or more packaging structures to, for example, provide protection and facilitate easier handling of the module 40. Such a packaging structure can include an overmold 43 formed over the packaging substrate 44 and dimensioned to substantially encapsulate the various circuits and components thereon.
[0063] It will be understood that although the module 40 is described in the context of wirebond-based electrical connections, one or more features of the present disclosure can also be implemented in other packaging configurations, including flip-chip configurations.
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[0066] In the example wireless device 50, the PA module 40 can provide an amplified RF signal to the switch 66 (via a duplexer 64), and the switch 66 can route the amplified RF signal to an antenna 54. The PA module 40 can receive an unamplified RF signal from a transceiver 65 that can be configured and operated in known manners. The transceiver 65 can also be configured to process received signals. The transceiver 65 is shown to interact with a baseband sub-system 63 that is configured to provide conversion between data and/or voice signals suitable for a user and RF signals suitable for the transceiver 65. The transceiver 65 is also shown to be connected to a power management component 62 that is configured to manage power for the operation of the wireless device 50. Such a power management component can also control operations of the baseband sub-system 63 and other components of the wireless device 50.
[0067] The baseband sub-system 63 is shown to be connected to a user interface 60 to facilitate various input and output of voice and/or data provided to and received from the user. The baseband sub-system 63 can also be connected to a memory 61 that is configured to store data and/or instructions to facilitate the operation of the wireless device, and/or to provide storage of information for the user.
[0068] In some embodiments, the duplexer 64 can allow transmit and receive operations to be performed simultaneously using a common antenna (e.g., 54). In
[0069] The example duplexer 64 is typically utilized for frequency-division duplexing (FDD) operation. It will be understood that other types of duplexing configurations can also be implemented. For example, a wireless device having a time-division duplexing (TDD) configuration can include respective low-pass filters (LPF) instead of the duplexers, and the switch (e.g., 66 in
[0070] A number of other wireless device configurations can utilize one or more features described herein. For example, a wireless device does not need to be a multi-band device. In another example, a wireless device can include additional antennas such as diversity antenna, and additional connectivity features such as Wi-Fi, Bluetooth, and GPS.
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[0073] The example HBT structure 12 described in reference to
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[0076] In some embodiments, as described in reference to
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[0079] In the context of TaN material, the foregoing TaN barrier layer 150 can be formed over the collector 118 using deposition methods such as physical vapor deposition (PVD) such as sputtering, evaporation, chemical vapor deposition (CVD), metal organic CVD (MOCVD), plasma assisted CVD (PACVD), and metal organic atomic layer deposition (MOALD). Such a TaN barrier layer can have a thickness in a range of, for example, 10 nm to 200 nm, 20 nm to 100 nm, 30 nm to 70 nm, or 40 nm to 60 nm. In the various examples described herein, the TaN barrier layer has a thickness of about 50 nm.
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[0082] As described herein, a Schottky diode having a TaN layer between a metal layer and GaAs can be configured to yield a relatively low turn-on voltage. For example, such a metal-TaNGaAs structure can have a turn-on voltage that is less than or equal to, for example, 0.65V, 0.6V, 0.55V, 0.5V, 0.45V, 0.42V, or even lower.
[0083] In some embodiments, Schottky diodes having anodes metalized with TaN as described herein can have a favorable ideality factor that is close to 1. In some embodiments, such Schottky diodes can have an increased saturation current values. Such an effect may be due to the lower turn-on voltage and comparable ideality factor as other Schottky diodes.
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[0085] In some implementations, the GaAs semiconductor layer formed or provided in block 302 of the process 300 can be a collector layer formed utilizing an HBT process. For example, the collector (e.g., n GaAs) can be formed over a sub-collector (e.g., n+ GaAs) which is in turn over a substrate (e.g., semi-insulating GaAs).
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[0088] Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of including, but not limited to. The word coupled, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Additionally, the words herein, above, below, and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word or in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
[0089] The above detailed description of embodiments of the invention is not intended to be exhaustive or to limit the invention to the precise form disclosed above. While specific embodiments of, and examples for, the invention are described above for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. For example, while processes or blocks are presented in a given order, alternative embodiments may perform routines having steps, or employ systems having blocks, in a different order, and some processes or blocks may be deleted, moved, added, subdivided, combined, and/or modified. Each of these processes or blocks may be implemented in a variety of different ways. Also, while processes or blocks are at times shown as being performed in series, these processes or blocks may instead be performed in parallel, or may be performed at different times.
[0090] The teachings of the invention provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various embodiments described above can be combined to provide further embodiments.
[0091] While some embodiments of the inventions have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the disclosure. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.