SEMICONDUCTOR DEVICE, MANUFACTURING METHOD THEREOF, AND DISPLAY PANEL
20230019866 · 2023-01-19
Inventors
Cpc classification
H01L27/1222
ELECTRICITY
H01L27/1244
ELECTRICITY
H01L27/127
ELECTRICITY
H01L29/78618
ELECTRICITY
International classification
Abstract
A semiconductor device, a manufacturing method thereof, and a display panel are provided. The semiconductor device includes a first active component. The first active component includes a first semiconductor layer and a contact layer. The contact layer includes a first doped layer, a second semiconductor layer, and a second doped layer stacked from bottom to top, so that there are at least two PN junction interfaces inside to increase a light to dark current ratio of the semiconductor device.
Claims
1. A semiconductor device, comprising: a substrate; a first gate disposed on the substrate; a gate insulating layer disposed on the first gate and covering the first gate; a first active component disposed on the gate insulating layer and corresponding to the first gate, wherein the first active component comprises a channel region and doped regions arranged on both sides of the channel region; a first source disposed on the first active component and electrically connected to one of the doped regions of the first active component; and a first drain disposed on the first active component and electrically connected to another doped region of the first active component; wherein the first active component comprises: a first semiconductor layer; and a contact layer disposed on the first semiconductor layer and disposed in the doped regions; wherein the contact layer comprises: a first doped layer disposed on the first semiconductor layer; a second semiconductor layer disposed on the first doped layer; and a second doped layer disposed on the second semiconductor layer.
2. The semiconductor device according to claim 1, wherein the first semiconductor layer is an amorphous silicon layer.
3. The semiconductor device according to claim 1, wherein the first doped layer is an N-type doped amorphous silicon layer.
4. The semiconductor device according to claim 1, wherein the second semiconductor layer is an amorphous silicon layer.
5. The semiconductor device according to claim 1, wherein the second doped layer is an N-type doped amorphous silicon layer.
6. The semiconductor device according to claim 1, wherein a thickness of the first doped layer ranges from 5 nm to 10 nm.
7. The semiconductor device according to claim 1, wherein a thickness of the second semiconductor layer ranges from 10 nm to 12 nm.
8. The semiconductor device according to claim 1, wherein a thickness of the second doped layer ranges from 5 nm to 10 nm.
9. A manufacturing method of a semiconductor device, comprising steps of: forming a first gate, wherein a metal layer is deposited on a substrate and it is patterned to form the first gate; forming a gate insulating layer, wherein the gate insulating layer is formed on the first gate, and the gate insulating layer covers the first gate; forming a first active component, wherein the first active component formed on the gate insulating layer and corresponds to the first gate, the first active component comprises a channel region and doped regions arranged on both sides of the channel region; and forming a first source and a first drain, wherein a metal layer is deposited on the first active component and corresponds to the doped regions, it is patterned to form the first source and the first drain, the first source and the first drain are respectively electrically connected to two of the doped regions of the first active component.
10. The manufacturing method of the semiconductor device according to claim 9, wherein the step of forming the first active component comprises: forming a first semiconductor layer, wherein an amorphous layer is deposited on the gate insulating layer by chemical vapor deposition and it is patterned to form the first semiconductor layer corresponding to the first gate; forming a first doped layer, wherein the first doped layer is formed on doped regions of the first semiconductor layer by chemical vapor deposition; forming a second semiconductor layer, wherein the second semiconductor layer is formed on the first doped layer by chemical vapor deposition; and forming a second doped layer, wherein the second doped layer is formed on the second semiconductor layer by chemical vapor deposition, the first doped layer, the second semiconductor layer, and the second doped layer together form a contact layer, and the first semiconductor layer and the contact layer together form the first active component.
11. The manufacturing method of the semiconductor device according to claim 10, wherein the step of forming the first doped layer comprises: using H.sub.2 and SiH.sub.4 as reaction gases, using PH.sub.3 as a doping gas, controlling a flow ratio of PH.sub.3 and SiH.sub.4 to be 0.3 to 0.7, and depositing an amorphous layer on the semiconductor layer to form the first doped layer; the step of forming the second semiconductor layer comprises: using H.sub.2 and SiH.sub.4 as reaction gases and depositing an amorphous layer on the first doped layer to form the second semiconductor layer; and the step of forming the second doped layer comprises: using H.sub.2 and SiH.sub.4 as reaction gases, using PH.sub.3 as a doping gas, controlling a flow ratio of PH.sub.3 and SiH.sub.4 to 2 to 3, and depositing an amorphous layer on the second semiconductor layer to form the second doped layer.
12. A display panel, comprising: a substrate; a light sensor comprising: a first gate disposed on the substrate; a gate insulating layer disposed on the first gate and covering the first gate; a first active component disposed on the gate insulating layer and corresponding to the first gate, wherein the first active component comprises a channel region and doped regions arranged on both sides of the channel region; a first source disposed on the first active component and electrically connected to one of the doped regions of the first active component; and a first drain disposed on the first active component and electrically connected to another doped region of the first active component; wherein the first active component comprises: a first semiconductor layer; and a contact layer disposed on the first semiconductor layer and disposed in the doped regions; wherein the contact layer comprises: a first doped layer disposed on the first semiconductor layer; a second semiconductor layer disposed on the first doped layer; and a second doped layer disposed on the second semiconductor layer; a switching transistor comprising: a second gate disposed between the substrate and the gate insulating layer; a second active component disposed on the gate insulating layer and corresponding to the second gate; a second source disposed on the second active component; a second drain disposed on the second active component; a protective layer disposed on the gate insulating layer and covering the first source, the first drain, the second source, and the second drain; and a wiring layer disposed on the protective layer, wherein a portion of the wiring layer is electrically connected to one of the first source and the first drain through a first via hole of the protective layer, and another portion of the wiring layer is electrically connected to one of the second source and the second drain through a second via hole of the protective layer.
13. The display panel according to claim 12, wherein material of the first active component and the second active component comprises any one of amorphous silicon, IZO, In.sub.2O.sub.3, IGZO, and ZnO.
14. The display panel according to claim 12, further comprising: a light-shielding layer disposed on the switching transistor, wherein a projection of the second active component on the substrate is within a projection of the light-shielding layer on the substrate.
15. The display panel according to claim 12, wherein the first semiconductor layer is an amorphous silicon layer; and the first doped layer is an N-type doped amorphous silicon layer.
16. The display panel according to claim 12, wherein the second semiconductor layer is an amorphous silicon layer; and the second doped layer is an N-type doped amorphous silicon layer.
17. The display panel according to claim 12, wherein a thickness of the first doped layer ranges from 5 nm to 10 nm, and a thickness of the second doped layer ranges from 5 nm to 10 nm.
18. The display panel according to claim 12, wherein a thickness of the second semiconductor layer ranges from 10 nm to 12 nm.
19. The display panel according to claim 12, wherein the second active component comprises: a third semiconductor layer disposed on the gate insulating layer; and a third doped layer disposed on the third semiconductor layer.
20. The display panel according to claim 12, wherein the second active component comprises: a first semiconductor layer; a contact layer disposed on the first semiconductor layer and disposed in the doped regions, wherein the contact layer comprises: a first doped layer disposed on the first semiconductor layer; a second semiconductor layer disposed on the first doped layer; and a second doped layer disposed on the second semiconductor layer.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028] The following describes specific implementations of the present disclosure in detail with reference to accompanying drawings, which will make technical solutions and other beneficial effects of the present disclosure clearer.
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040] Reference numerals of elements in the drawings as follows:
[0041] substrate 1, first gate 2a, second gate layer 2b,
[0042] gate insulating layer 3, first active component 4a, second active component 4b,
[0043] source-drain layer 5, protective layer 6, wiring layer 7,
[0044] light-shielding layer 8, cover 9, semiconductor device 10,
[0045] light sensor 11, switching transistor 12, first semiconductor layer 41,
[0046] contact layer 42, third semiconductor layer 43, third doped layer 44,
[0047] display panel 100, first doped layer 421, second semiconductor layer 422,
[0048] second doped layer 423.
DETAILED DESCRIPTION
[0049] Technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Apparently, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the scope of protection of the present disclosure.
First Embodiment
[0050] Referring to
[0051] As shown in
[0052] As shown in
[0053] Specifically, as shown in
[0054] Referring to
[0055] Referring to
[0056] Specifically, in this embodiment, the first doped layer 421 of the contact layer 42 is disposed on the semiconductor layer 41. The second semiconductor layer 422 is disposed on the first doped layer 421. The second doped layer 423 is disposed on the second semiconductor layer 422. A first PN junction interface is formed between the first doped layer 421 and the semiconductor layer 41. A second PN junction interface is formed between the second doped layer 423 and the second semiconductor layer 422. A transition barrier of carriers at the first PN junction interface is smaller than a transition barrier of carriers at the second PN junction interface.
[0057] Referring to
[0058] A structure of the undoped transistor is formed by disposing an undoped layer (indicated by NP0 in
[0059] A structure of the reference doped transistor is formed by sequentially disposing a first reference doped layer (indicated by NP1 in
[0060] A structure of the semiconductor device 10 of this embodiment is formed by sequentially disposing the first doped layer 421 (indicated by NP1 in
[0061] In
[0062] Through the comparisons, it can be seen that the semiconductor device 10 of this embodiment has at least two PN junction interfaces in the contact layer to increase the light to dark current ratio of the semiconductor device. It can prevents the Poole-Frenkel effect of the transistor structure, optimize the light to dark current ratio and reliability of the semiconductor device. A fingerprint/palmprint semiconductor device with high-response, small occupied area, and low-cost is provided, which achieves the goal of high response in weak light.
[0063] In this embodiment, a thickness ratio of the first doped layer 421 to the second semiconductor layer 422 ranges from 1:3 to 1:2, and preferably is 0.35, 0.4, or 0.45. A thickness ratio of the second semiconductor layer 422 to the second doped layer 423 is 3:2 to 2:1, preferably is 1.6, 1.7, 1.8, 1.9. A thickness of the first doped layer 421 ranges from 5 to 10 nm, and preferably is 6 nm, 7 nm, 8 nm, or 9 nm. A thickness of the second semiconductor layer 422 ranges from 10 to 12 nm, and preferably is 11 nm. A thickness of the second doped layer 423 ranges from 5 to 10 nm, and preferably is 6 nm, 7 nm, 8 nm, or 9 nm. More preferably, the thickness of the first doped layer 421 is 5 nm, the thickness of the second semiconductor layer 422 is 15 nm, and the thickness of the second doped layer 423 is 10 nm.
[0064] In this embodiment, material of the semiconductor layer 41 includes amorphous silicon. The first doped layer 421 is made of amorphous silicon by chemical vapor deposition, using H.sub.2 and SiH.sub.4 as reaction gases, using PH3 as doping gas, and controlling a flow ratio of PH.sub.3 and SiH.sub.4 to be 0.3 to 0.7. The second semiconductor layer 422 is made of amorphous silicon by chemical vapor deposition, and using H.sub.2 and SiH.sub.4 as reaction gases. The second doped layer 423 is made of amorphous silicon by chemical vapor deposition, using H.sub.2 and SiH.sub.4 as reaction gases, using PH.sub.3 as doping gas, and controlling a flow ratio of PH.sub.3 and SiH.sub.4 to be 2 to 3.
[0065] In this embodiment, the wiring layer 7 is disposed on the protective layer 6 and is electrically connected to the source-drain layer 5. Specifically, the protective layer 6 is provided with a via hole corresponding to the source-drain layer 5. The wiring layer 7 is electrically connected to the source-drain layer 5 through the via hole.
[0066] In this embodiment, a light-shielding layer 8 is disposed above the switching transistor 12. The light-shielding layer 8 is configured to block light from entering the channel region of the switching transistor 12 to avoid the influence of light on the channel region of the switching transistor 12. Material of the light-shielding layer 8 includes, but is not limited to, metal, metal oxide, black matrix resin, and other organic materials. The light-shielding layer 8 can be disposed on the display panel 100, can also be disposed in a color filter layer, or can be disposed on a cover 9 above the display panel 100. Specifically, the cover 9 is disposed above the switching transistor 12. The light-shielding layer 8 is disposed on a bottom surface of the cover 9 and above the switching transistor 12.
Second Embodiment
[0067] As shown in
[0068] As shown in
[0069] Similarly, in this embodiment, the display panel 100 includes the protective layer 6 and the wiring layer 7. The protective layer 6 is disposed on the gate insulating layer 3 and covers the first source S, the first drain D, the second source S, and the second drain D. The wiring layer 7 is disposed on the protective layer 6. A portion of the wiring layer 7 is electrically connected to one of the first source S and the first drain D through a first via hole of the protective layer 6. The other portion of the wiring layer 7 is electrically connected to one of the second source S and the second drain D through a second via hole of the protective layer 6.
[0070] The display panel 100 also includes a light-shielding layer 8. The light-shielding layer 8 is disposed above the switching transistor 12. A projection of the second active component 4b on the substrate 1 is within a projection of the light-shielding layer 8 on the substrate 1.
[0071] The material and the structure of the second active component 4b of the switching transistor 12 in this embodiment are different from that of the first active component 4a of the light sensor 11. The material of the first active component 4a and the second active component 4b includes at least one of amorphous silicon, IZO, In.sub.2O.sub.3, IGZO, ZnO, and other oxide semiconductors.
[0072] If the structure of the second active component 4b is the same as the structure of the first active component 4a, refer to
[0073] Referring to
[0074] S1, a first gate formation step. A metal layer is deposited on a substrate 1, and it is patterned to form a first gate 2a. Preferably, the first gate 2a is formed on the substrate 1. Material of the substrate 1 includes at least one of glass, Al.sub.2O.sub.3, polyethylene naphthalate, polyethylene terephthalate (PET), and polyimide (PI). The first gate 2a includes at least one structure of indium tin oxide (ITO), Mo/Cu, Al/Mo, Al, MoTi/Cu, Al/MoTi, Ni/Cu, Al/Ni, Cd/Cu, Al/Cd, Ti/Cu, and Al/Ti.
[0075] S2, a gate insulating layer formation step. An insulating layer covering the first gate 2a is deposited on the substrate 1, and it is patterned to form a gate insulating layer 3. Material of the gate insulating layer 3 includes at least one of aluminum oxide, silicon nitride, silicon dioxide, aluminum nitride, and zirconium oxide. That is, the gate insulating layer 3 is disposed on the first gate 2a to cover the first gate 2a.
[0076] S3, a first active component formation step. A first active component 4a is formed on the gate insulating layer 3 corresponding to the first gate 2a. The first active component 4a includes a channel region and doped regions arranged on both sides of the channel region. Specifically, an amorphous layer is deposited on the gate insulating layer 3 by chemical vapor deposition to form the first semiconductor layer 41. The first semiconductor layer 41 is doped to form the channel region and the doped regions arranged on both sides of the channel region. A first doped layer 421, a second semiconductor layer 422, and a second doped layer 423 are sequentially formed on the first semiconductor layer 41 from bottom to top to form a contact layer 42, and the first semiconductor layer 41 and the contact layer 42 together form the first active component 4a.
[0077] Referring to
[0078] S31, a first semiconductor layer formation step. An amorphous layer is deposited on the gate insulating layer 3 by chemical vapor deposition to form the first semiconductor layer 41. The first semiconductor layer 41 is doped to form the channel region and the doped regions arranged on both sides of the channel region.
[0079] S32, a contact layer formation step. The first doped layer 421, the second semiconductor layer 422, and the second doped layer 423 are sequentially formed on the first semiconductor layer 41 from bottom to top to form the contact layer 42. There are at least two PN junction interfaces in the contact layer 42 to increase the light to dark current ratio of the semiconductor device 10.
[0080] In this embodiment, referring to
[0081] S321, a first doped layer formation step. An amorphous layer is deposited on the semiconductor layer 41 by using H.sub.2 and SiH.sub.4 as reaction gas, using PH.sub.3 as doping gas, controlling a flow ratio of PH.sub.3 and SiH.sub.4 to be 0.3 to 0.7, preferably the flow ratio of PH.sub.3 and SiH.sub.4 is 0.69, using a chemical vapor deposition method, to form the first doped layer 421 (NP1).
[0082] S322, a second semiconductor layer formation step. An amorphous layer is deposited on the first doped layer 421 by using the chemical vapor deposition method to form the second semiconductor layer 422 (AH).
[0083] S323, a second doped layer formation step. An amorphous layer is deposited on the second semiconductor layer 422 (AH) by using H.sub.2 and SiH.sub.4 as reaction gas, using PH.sub.3 as doping gas, controlling a flow ratio of PH.sub.3 and SiH.sub.4 to be 2 to 3, preferably the flow ratio of PH.sub.3 and SiH.sub.4 is 2.5, using the chemical vapor deposition method, to form the second doped layer 423 (NP2).
[0084] A first PN junction interface is formed between the first doped layer 421 and the semiconductor layer 41. A second PN junction interface is formed between the second doped layer 423 and the second semiconductor layer 422. The transition barrier of carriers at the first PN junction interface is smaller than the transition barrier of carriers at the second PN junction interface. The semiconductor device 10 of this embodiment can reduce leakage current. The analysis diagrams of energy band principle are shown in
[0085] In this embodiment, in the contact layer 42 formation step, a thickness ratio of the first doped layer 421 to the second semiconductor layer 422 ranges from 1:3 to 1:2, a thickness ratio of the second semiconductor layer 422 to the second doped layer 423 is 3:2 to 2:1, and a thickness ratio of the second semiconductor layer 422 to the second doped layer 423 is 3:2 to 2:1. A thickness of the first doped layer 421 ranges from 5 to 10 nm, a thickness of the second semiconductor layer 422 ranges from 10 to 12 nm, and a thickness of the second doped layer 423 ranges from 5 to 10 nm. Preferably, the thickness of the first doped layer 421 is 5 nm, the thickness of the second semiconductor layer 422 is 15 nm, and the thickness of the second doped layer 423 is 10 nm.
[0086] S4, a first source and a first drain formation step. A metal layer is deposited in the doped regions on the first active component 4a, and it is patterned to form a source-drain layer 5. The source-drain layer 5 includes a first source S and a first drain D. The first source S and the first drain D are respectively electrically connected to the first active component 4a and the corresponding portions of the two doped regions. The source-drain layer 5 includes at least one structure of indium tin oxide (ITO), Mo/Cu, Mo/Al, Al, MoTi/Cu, MoTi/Al, Ni/Cu, Ni/Al, Cd/Cu, Cd/Al, Ti/Cu, and Ti/Al.
[0087] Referring to
[0088] S11, a gate layer formation step. A metal layer is deposited on a substrate 1, and it is patterned to form a first gate 2a and a second gate 2b. Material of the substrate 1 includes at least one of glass, Al.sub.2O.sub.3, polyethylene naphthalate, polyethylene terephthalate (PET), and polyimide (PI). The first gate 2a includes at least one structure of indium tin oxide (ITO), Mo/Cu, Al/Mo, Al, MoTi/Cu, Al/MoTi, Ni/Cu, Al/Ni, Cd/Cu, Al/Cd, Ti/Cu, and Al/Ti.
[0089] S12, a gate insulating layer formation step. An insulating layer covering the first gate 2a is deposited on the substrate 1, and it is patterned to form a gate insulating layer 3. Material of the gate insulating layer 3 includes at least one of aluminum oxide, silicon nitride, silicon dioxide, aluminum nitride, and zirconium oxide. That is, the gate insulating layer 3 is formed on the first gate 2a to cover the first gate 2a.
[0090] S13, an active layer formation step. A first active component 4a is formed on the gate insulating layer 3 corresponding to the first gate 2a. The first active component 4a includes a channel region and doped regions arranged on both sides of the channel region. A second active component 4b is formed on the gate insulating layer 3 corresponding to the second gate 2b. The first active component 4a and the second active component 4b together form the active layer.
[0091] S14, a source-drain layer formation step. A metal layer is deposited on the active layer in the doped regions, and it is patterned to form a source-drain layer 5. The source-drain layer 5 includes a first source, a second source, a first drain, and a second drain that are correspondingly electrically connected to the doped regions. The source-drain layer 5 includes at least one structure of indium tin oxide (ITO), Mo/Cu, Mo/Al, Al, MoTi/Cu, MoTi/Al, Ni/Cu, Ni/Al, Cd/Cu, Cd/Al, Ti/Cu, and Ti/Al.
[0092] S15, a protective layer formation step. A protective layer 6 is formed on the gate insulating layer 3 by depositing a transparent insulating layer covering the source-drain layer 5. Material of the protective layer 6 includes at least one of aluminum oxide, silicon nitride, silicon dioxide, aluminum nitride, and zirconium oxide.
[0093] S16, a wiring layer formation step. A metal layer electrically connected to the source-drain layer 5 is deposited on the protective layer 6, and it is patterned to form a wiring layer 7. Specifically, the protective layer 6 is provided with a via hole corresponding to the source of the source-drain layer 5. The wiring layer 7 is electrically connected to the source of the source-drain layer 5 through the via hole. The wiring layer 7 includes at least one structure of indium tin oxide (ITO), Mo/Cu, Mo/Al, Al, MoTi/Cu, MoTi/Al, Ni/Cu, Ni/Al, Cd/Cu, Cd/Al, Ti/Cu, and Ti/Al.
[0094] Referring to
[0095] Referring to
[0096] Advantages of the present disclosure are as follows. The semiconductor device, the manufacturing method thereof, and the display panel are provided. By setting the first active component to the first semiconductor layer and contact layer, the contact layer includes the first doped layer, the second semiconductor layer, and the second doped layer that are sequentially stacked from bottom to top. A fingerprint/palmprint semiconductor device with high-response, small occupied area, and low-cost is provided, which achieves a goal of high response in low light. The specific principle is that by decomposing a PN junction interface with a high energy barrier value into a plurality of PN junction interfaces with a low energy barrier value, each PN junction interface with the low energy barrier value can realize the indentification accuracy of weak light. Moreover, the PN junction interfaces can increase the light to dark current ratio of the semiconductor device as a whole. The Poole-Frenkel effect of the transistor structure can be prevented. The light to dark current ratio and reliability of semiconductor device are optimized. A fingerprint/palmprint semiconductor device with high-response, small occupied area, and low-cost is provided, which achieves a goal of high response in low light.
[0097] In the foregoing embodiments, the description of each embodiment has its own focus. For a part that is not described in detail in the embodiment, reference may be made to related descriptions of other embodiments.
[0098] The semiconductor device, the manufacturing method thereof, and the display panel of the present disclosure are described in detail above. In this specification, specific examples are used to illustrate the principle and implementations of the present disclosure. The description of the above embodiment is only used to help understand the technical solutions of the present disclosure and its core idea. Those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some of the technical features. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present disclosure.